Yamaha Virago XV250P Owner's Manual
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Yamaha Virago XV250P Owner's Manual

Virago 2003
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OWNER'S MANUAL
XV250P
4TN-28199-E2

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  • Page 1 OWNER’S MANUAL XV250P 4TN-28199-E2...
  • Page 3 XV250P OWNER’S MANUAL Congratulations on your purchase of the ©2003 by Yamaha Motor Co., Ltd. Yamaha XV250P. This model is the result of 1st Edition, January 2003 Yamaha’s vast experience in the production All rights reserved. Any reprinting or of fine sporting, touring, and pacesetting rac- unauthorized use without the written ing machines.

  • Page 4: Important Manual Information

    EAA10603 IMPORTANT MANUAL CAUTION: INFORMATION A CAUTION indicates special precautions that must be taken to avoid damage to the Particularly important information is distin- motorcycle. guished in this manual by the following nota- tions: NOTE: A NOTE provides key information to make procedures easier or clearer.
  • Page 5 Therefore, while this manual contains the most current product information avail- able at the time of printing, there may be minor discrepancies between your motorcycle and this manual. If there is any question concerning this manual, please consult your Yamaha dealer.

  • Page 6: Table Of Contents

    EAA30001 CONTENTS GIVE SAFETY THE RIGHT OF WAY ..1-1 Fuel cock ..........4-8 Starter “CHOKE” ........4-9 DESCRIPTION ..........2-1 Steering lock ........4-10 Seat ............4-10 MOTORCYCLE IDENTIFICATION ...3-1 Rear shock absorber adjustment..4-11 Identification numbers ......3-1 Sidestand ..........4-11 Key identification number .......3-1 Ignition circuit cut-off system....
  • Page 7 Fuel............5-10 Front brake lever free play adjustment ........7-15 OPERATION AND IMPORTANT Rear brake adjustment......7-16 RIDING POINTS........6-1 Brake light switch adjustment ....7-18 Starting and warming up a cold Checking the front brake pads and engine..........6-1 rear brake shoes....... 7-18 Starting a warm engine ......6-3 Inspecting the brake fluid level ....
  • Page 8 Replenishing the battery fluid ....7-30 Fuse replacement.........7-31 Headlight bulb replacement....7-31 Front wheel removal ......7-33 Front wheel installation......7-34 Rear wheel removal......7-35 Rear wheel installation ......7-37 Troubleshooting........7-38 Troubleshooting chart......7-39 CLEANING AND STORAGE.....8-1 A. Cleaning ..........8-1 B. Storage..........8-2 SPECIFICATIONS........9-1 Conversion table........9-5...

  • Page 9: Give Safety The Right Of Way

    EUU75901 GIVE SAFETY THE RIGHT OF WAY Motorcycles are fascinating vehicles, which can give you an unsurpassed feeling of power and freedom. However, they also impose certain limits, which you must accept; even the best motorcycle does not ignore the laws of physics. Regular care and maintenance are essential for preserving your motorcycle’s value and operating condition.

  • Page 10: Description

    EAA50000 DESCRIPTION 1. Tail/brake light 11. Rear wheel 2. Rear turn signal light 12. Main switch 3. Tool kit 13. Shift pedal 4. Seat 14. Steering lock 5. Air filter 15. Front wheel 6. Front turn signal light 16. Clutch lever 7.

  • Page 11: Motorcycle Identification

    Record the key identification number, frame serial number and model label information in the spaces provided for assistance when or- dering spare parts from a Yamaha dealer or for reference in case the vehicle is stolen. 1. KEY IDENTIFICATION NUMBER: 2.

  • Page 12: Frame Serial Number

    (See page 4-10 for seat removal pro- cedures.) Record the information on this label in the space provided. This information will be needed to order spare parts from your Yamaha dealer. 1. Frame serial number 1. Model label...

  • Page 13: Control Functions

    EAB00000 EAB00600 CONTROL FUNCTIONS OFF: All electrical circuits are switched off. The key EAB00100 can be removed in this position. Main switch The main switch controls the ignition and light- EAB02002 ing systems. Its operation is described below. P (Parking) The taillight and auxiliary light come on but all other circuits are off.

  • Page 14: Indicator Lights

    EAB10000 EAB13200 Indicator lights High beam indicator light “ ” This indicator comes on when the headlight high beam is used. EAB40005 Speedometer The speedometer shows riding speed. This speedometer is equipped with an odometer and trip odometer. The trip odometer can be reset to “0”...

  • Page 15: Handlebar Switches

    EAB60000 EAB60101 Handlebar switches Dimmer switch “LIGHTS” Turn the switch to “HI” for the high beam and to “LO” for the low beam. EAB62102 Turn signal switch “TURN” To signal a right-hand turn, push the switch to the right. To signal a left-hand turn, push the switch to the left.
  • Page 16 EAB60902 EAB62802 Engine stop switch “ENGINE STOP” Hazard switch “HAZARD” The engine stop switch is a safety device for The hazard switch should be turned on under use in an emergency such as when the motor- emergency or hazardous conditions. All turn cycle overturns or if trouble occurs in the throt- signal lights will flash simultaneously when tle system.
  • Page 17 Position Siren switch “SIREN” Accessory The siren (if equipped) sounds intermittently Patrol light when this switch is set to “SIREN”. The siren Turn signal light can only be used with the main switch in the Microphone “ON” position. Siren Microphone switch “MIC” The microphone (if equipped) can be used when this switch is set to “MIC”...

  • Page 18: Clutch Lever

    EAB70003 Clutch lever The clutch lever is located on the left handle- bar, and the ignition circuit cut-off system is in- corporated in the clutch lever holder. Pull the clutch lever to the handlebar to disengage the clutch, and release the lever to engage the clutch.

  • Page 19: Fuel Tank Cap

    EAC00101 EUU01200 Fuel tank cap NOTE: TO OPEN: This tank cap cannot be closed unless the key Insert the key and turn it 1/4 turn clockwise. is in the lock. The key cannot be removed if The lock will be released and the cap can be the cap is not locked properly.

  • Page 20: Fuel Cock

    EAC10205 Fuel cock RES: This stands for “reserve”. If you are run- The fuel cock supplies fuel from the tank to ning out of fuel while riding with the fuel the carburetors while also filtering it. cock in the “ON” position, quickly turn The fuel cock has three positions, which the lever to this position.

  • Page 21: Starter "Choke

    EAC20502 PRI: This stands for “prime”. If the engine Starter “CHOKE” has been allowed to run out of fuel, turn Starting a cold engine requires a richer air-fuel the lever to the “PRI” position to send mixture. A separate starter circuit supplies this fuel directly to the carburetors.

  • Page 22: Steering Lock

    EAC30201 EAC41503 Steering lock Seat To lock the steering, turn the handlebars all To remove the rider seat, remove the bolts. the way to the right. Open the steering lock cover, turn the key 1/8 counterclockwise then push the key in and turn it 1/8 turn clockwise. After checking to see that the steering is locked, remove the key from the lock and close the cover.

  • Page 23: Rear Shock Absorber Adjustment

    Left Right EAI57804 EAD30101 Rear shock absorber adjustment Sidestand This shock absorber is equipped with a spring This model is equipped with an ignition circuit preload adjuster. Adjust spring preload as fol- cut-off system. The motorcycle must not be lows. Turn the adjusting ring in direction a to ridden when the sidestand is down.

  • Page 24: Ignition Circuit Cut-Off System

    Yamaha dealer Periodically check the operation of the ignition immediately for repair. circuit cut-off system according to the follow- ing procedure. EW000045 WARNING If a malfunction is noted, have a Yamaha dealer check the system before riding. CD-01E 4-12...
  • Page 25 5. Push the start switch. Does the engine start? The neutral switch may be defective. The motorcycle should not be ridden until checked by a Yamaha dealer. With the engine still running: 6. Move the sidestand up. 7. Keep the clutch lever pulled.

  • Page 26: Pre-Operation Checks

    PRE-OPERATION CHECKS Before using this motorcycle, check the following points: Item Routine Page • Check operation, free play, fluid level and fluid leakage. Front brake • Top-up with DOT4 (or DOT 3) brake fluid if necessary. 5-3 ~ 5-4, 7-15 ~ 7-21 •...
  • Page 27 Item Routine Page • Check all chassis fittings and fasteners. Chassis fasteners • Tighten/Adjust if necessary. Fuel tank • Check fuel level/top-up as required. 5-10 ~ 5-11 Lights, signals and • Check for proper operation. 5-10, 7-31 ~ 7-33 switches Battery •...

  • Page 28: Brakes

    Do a Yamaha dealer. not operate the motorcycle until the failure in the brake system is corrected. Ask a Yamaha dealer for immediate repairs. A EAE11303 soft, spongy feeling could indicate a haz- Front brake fluid leakage ardous condition in the brake system.

  • Page 29: Clutch

    Make sure the grip returns by spring Such leakage could indicate a hazardous force when released. There should be a free condition. play of 3 ~ 5 mm at the throttle grip. If the free play is incorrect, ask a Yamaha dealer to make this adjustment.

  • Page 30: Engine Oil

    EAE40105 EUU32303 Engine oil CAUTION: Make sure the engine oil is at the specified Do not put in any chemical additives. Also, level. Fill with oil as necessary. (See page 7-6 be sure not to use oils labeled “ENERGY for details.) CONSERVING II”...

  • Page 31: Tires

    EAE97900 COPY CE-32ECE-32E Tires Maximum load*: 180 kg To ensure maximum performance, long ser- Cold tire pressure: Front Rear vice and safe operation, note the following: 175 kPa 200 kPa Up to 90 kg (1.75 kgf/cm (2.0 kgf/cm 1. Tire air pressure 1.75 bar) 2.0 bar) Always check and adjust the tire pres-...
  • Page 32 Do not carry or if the side wall is cracked, contact a loosely packed items that can shift. Se- Yamaha dealer immediately and have curely pack your heaviest items close to the tire replaced. the center of the motorcycle, and distrib- ute the weight evenly from side to side.
  • Page 33 Manufacturer Size Type CHENG SHIN 3.00-18 47P C916 should also be left to a Yamaha deal- REAR: 2. Patching a punctured tube is not rec- Manufacturer Size Type CHENG SHIN 130/90-15 M/C 66P C915 ommended. If it is absolutely neces-...

  • Page 34: Cast Wheels

    1. Always inspect the wheels before a ride. bolts and screws before a ride. Take the Check for cracks, bends, or warpage of motorcycle to a Yamaha dealer or refer to the the wheels. If any abnormal condition ex- Service Manual for correct tightening torque.

  • Page 35: Lights, Signals And Switches

    EAE71500 EAE80000 Lights, signals and switches Fuel Check all the lights, meter lights and indicator Make sure there is sufficient fuel in the tank. lights to make sure they are in working condi- EUU61000 tion. WARNING Check the operation of the handlebar switch- Do not overfill the fuel tank.
  • Page 36 EUU39302 CAUTION: Always wipe off spilled fuel immediately with a dry and clean soft cloth. Fuel may deteriorate painted surfaces or plastic parts. EAE80300 Recommended fuel: Regular unleaded gasoline Fuel tank capacity: Total: 9.5 L Reserve: 2.6 L 5-11...

  • Page 37: Operation And Important Riding Points

    Starting and warming up a cold engine controls and their functions. Consult EUU07401 a Yamaha dealer regarding any con- NOTE: This motorcycle is equipped with an ignition trol or function that you do not thor- circuit cut-off system.
  • Page 38 When the transmission is in neutral, the neu- hard with a cold engine. tral indicator light should be on. If the light 7. After warming up the engine, turn off the does not come on, ask a Yamaha dealer to in- starter completely. spect it. EUU02701 NOTE: 4.

  • Page 39: Starting A Warm Engine

    EAF10802 EUU31501 Starting a warm engine CAUTION: The starter “CHOKE” is not required when the 1. Do not coast for long periods with the engine is warm. engine off, and do not tow the motor- EUU31401 cycle a long distance. Even with gears CAUTION: in neutral, the transmission is only See the “Engine break-in”...

  • Page 40: Engine Break-In

    Vary CAUTION: the speed of the motorcycle from time to If any engine trouble should occur during time. Do not operate it at one set throttle the break-in period, consult a Yamaha position. dealer immediately.

  • Page 41: Parking

    EAF40001 Parking When parking the motorcycle, stop the engine and remove the key. EUU63001 WARNING The exhaust system is hot. Park the motor- cycle in a place where pedestrians or chil- dren are not likely to touch the motorcycle. Do not park the motorcycle on a slope or soft ground;...

  • Page 43: Periodic Maintenance And Minor Repair

    WARNING MAINTENANCE AND If you are not familiar with motorcycle ser- MINOR REPAIR vice, this work should be done by a Yamaha dealer. EAH00400 Periodic inspection, adjustment and lubrica- tion will keep your motorcycle in the safest EAH10300 and most efficient condition possible. Safety is Tool kit an obligation of the motorcycle owner.
  • Page 44 EUU67100 WARNING Modifications to this motorcycle not ap- proved by Yamaha may cause loss of per- formance, and render it unsafe for use. Consult a Yamaha dealer before attempt- ing any changes. 1. Tool kit EUU18500 NOTE: If you do not have necessary tools required during a service operation, take your motor- cycle to a Yamaha dealer for service.

  • Page 45: Periodic Maintenance/Lubrication

    PERIODIC MAINTENANCE/LUBRICATION EVERY BREAK-IN 6,000 km 12,000 km ITEM ROUTINE 1,000 km 6 months 12 months • Check valve clearance. Valve(s)* • Adjust if necessary. • Check condition. Spark plug(s) • Clean or replace if necessary. • Clean. Air filter •...
  • Page 46 EVERY BREAK-IN 6,000 km 12,000 km ITEM ROUTINE 1,000 km 6 months 12 months • Check rear arm assembly for looseness. • Correct if necessary. Rear arm pivot* • Moderately repack every 24,000 km or 24 months.** • Check balance/damage/runout/spoke tightness. Wheels* •...
  • Page 47 • Check specific gravity. Battery* • Check breather pipe for proper operation. • Correct if necessary. : It is recommended that these items be serviced by a Yamaha dealer. : Lithium soap base grease NOTE: Brake fluid replacement: 1. When disassembling the master cylinder or caliper cylinder, replace the brake fluid. Normally check the brake fluid level and fill the master cylinder with fluid as required.

  • Page 48: Engine Oil

    EAH44705 Engine oil 1. Oil level inspection a. Place the motorcycle on a level place and hold it in an upright position. Warm up the engine for several minutes. EUU03901 NOTE: Be sure the motorcycle is positioned straight up when checking the oil level. A slight tilt to- ward the side can result in false readings.
  • Page 49 2. Engine oil and oil filter element replace- ment a. Warm up the engine for a few minutes. b. Stop the engine. Place an oil pan under the engine and remove the oil filler cap. 1. Drain plug d. Remove the oil filter cover bolts, oil filter and O-ring.
  • Page 50 e. Reinstall the drain plug and tighten it to Tightening torque: the specified torque. Oil filter cover bolt: 7 Nm (0.7 m·kgf) Tightening torque: Drain plug: EUU04101 34 Nm (3.4 m·kgf) NOTE: Make sure the O-ring is seated properly. f. Install the new oil filter, new O-ring and the filter cover.

  • Page 51: Air Filter

    EUU32401 EAH600A0 Air filter CAUTION: The element should be cleaned at the speci- Do not put in any chemical additives. fied intervals. It should be cleaned more fre- Engine oil also lubricates the clutch quently if you are riding in unusually wet or and additives could cause clutch slip- dusty areas.
  • Page 52 4. Remove the air filter case cover. 1. Bolt (× 2) 3. Remove the hoses and the air filter case. 1. Screw (× 2) 5. Remove the wing bolt. 1. Hose (× 2) 1. Wing bolt 7-10...
  • Page 53 6. Pull out the element. 7. Remove the element from its guide and clean it with solvent. After cleaning, re- move the remaining solvent by squeez- ing the element. 9. Install by reversing the removal proce- dures. EUU35701 1. Air filter element 2.

  • Page 54: Carburetor Adjustment

    EUU47100 CAUTION: CAUTION: The engine should never be run without The carburetors were set at the Yamaha factory after many tests. If they are the air filter element installed; excessive changed, poor engine performance and piston and/or cylinder wear may result.

  • Page 55: Throttle Cable Free Play Inspection

    Throttle cable free play inspection There should be a free play of 3 ~ 5 mm at the throttle grip. If the free play is incorrect, ask a Yamaha dealer to make this adjustment. 1. Throttle stop screw Standard idle speed:...

  • Page 56: Valve Clearance Adjustment

    The correct valve clearance changes with yourself. Instead, take the motorcycle to a use, resulting in improper fuel/air supply or Yamaha dealer. You should periodically re- engine noise. To prevent this, the valve clear- move and inspect the spark plugs because ance must be adjusted regularly.

  • Page 57: Front Brake Lever Free Play Adjustment

    EUU03802 NOTE: If a torque wrench is not available when you are installing a spark plug, a good estimate of the correct torque is 1/4 to 1/2 turn past finger tight. Have the spark plug tightened to the specified torque as soon as possible. EAH80104 Front brake lever free play adjustment 1.

  • Page 58: Rear Brake Adjustment

    Have a Yamaha dealer inspect and bleed the system if necessary. EAH87103 Rear brake adjustment EUU64301 WARNING It is advisable to have a Yamaha dealer 1. Locknut 2. Adjusting bolt 3. Free play make this adjustment. EUU81500 1. Pedal height WARNING a.
  • Page 59 EUU64400 WARNING After adjusting the pedal height adjust brake pedal free play. 2. Free play The rear brake pedal free play should be adjusted to 20 ~ 30 mm at the brake ped- al end. Turn the adjuster on the brake rod clockwise to reduce free play or counter- clockwise to increase free play.

  • Page 60: Brake Light Switch Adjustment

    EUU69800 WARNING 1. The rear brake pedal adjustment must be checked whenever the chain is ad- justed or the rear wheel is removed and then reinstalled. 2. Check the operation of the brake light after adjusting the rear brake. EAH83301 1.
  • Page 61 Apply the brake and inspect the wear indica- tor. If the brake pads are worn to the wear lim- tor. it, have a Yamaha dealer replace the pads. If the indicator reaches the wear limit line, ask a Yamaha dealer to replace the shoes.

  • Page 62: Inspecting The Brake Fluid Level

    2. Use only the designated quality brake flu- 6. Have a Yamaha dealer check the cause id. Otherwise, the rubber seals may dete- if the brake fluid level goes down. riorate, causing leakage and poor brake performance.

  • Page 63: Brake Fluid Replacement

    EAH83501 Brake fluid replacement 1. Complete fluid replacement should be done only by trained Yamaha service personnel. 2. Have a Yamaha dealer replace the fol- lowing components during periodic main- 1. Locknut 2. Adjuster a. Free play tenance or when they are damaged or leaking.

  • Page 64: Drive Chain Slack Check

    30 ~ 40 mm. If the slack exceeds 40 mm, adjust. 1. Locknut 2. Adjuster EUU17800 NOTE: If proper adjustment cannot be obtained or the clutch does not work correctly, ask a Yamaha dealer to inspect the internal clutch mechanism. 7-22...

  • Page 65: Drive Chain Slack Adjustment

    2. Remove the cotter pin from the axle nut. a. Drive chain slack EAI40102 1. Axle nut 2. Cotter pin 3. Locknut Drive chain slack adjustment 4. Adjuster 5. Alignment marks 1. Loosen the rear brake adjuster. 3. Loosen the axle nut. 4.
  • Page 66 the swingarm and a match mark on each chain adjuster. Use these marks to align the rear wheel. EUU33301 CAUTION: Too little chain slack will overload the en- gine and other vital parts. Keep the slack within the specified limits. 5.

  • Page 67: Drive Chain Lubrication

    Use Lubricate the inner cable and the cable end. If only kerosene to clean the drive chain. Wipe it it does not operate smoothly, ask a Yamaha dry, and thoroughly lubricate it with SAE 30 ~ dealer to replace them.

  • Page 68: Throttle Cable And Grip Lubrication

    WARNING surface of the grip assembly with a suitable If the sidestand does not move smoothly, all-purpose grease. consult a Yamaha dealer. EAI30601 Brake and shift pedals Lubricate the pivoting parts. EAI31300 Rear suspension Recommended lubricant: Lubricate the pivoting parts.

  • Page 69: Front Fork Inspection

    Push down hard on the handlebars seve- ral times and check if the fork rebounds smoothly. EUU42500 CAUTION: If any damage or unsmooth movement is found with the front fork, consult a Yamaha dealer. 7-27...

  • Page 70: Steering Inspection

    EAI60201 move them forward and backward. If any free Wheel bearings play can be felt, ask a Yamaha dealer to in- If there is play in the front or rear wheel hub or spect and adjust the steering. Inspection is if the wheel does not turn smoothly, have a easier if the front wheel is removed.
  • Page 71 EUU33601 EUU65800 WARNING CAUTION: When inspecting the battery, be sure the Battery electrolyte is poisonous and dan- breather pipe is routed correctly. If the gerous, causing severe burns, etc. It con- breather pipe is positioned in such a way tains sulfuric acid. Avoid contact with as to cause battery electrolyte or gas to skin, eyes or clothing.

  • Page 72: Replenishing The Battery Fluid

    EAI70401 EUU65901 Replenishing the battery fluid WARNING A poorly maintained battery will corrode and Take care not to spill battery fluid on the discharge quickly. The battery fluid should be chain. Battery fluid may weaken the chain checked at least once a month. causing shorter chain life and possibly re- 1.

  • Page 73: Fuse Replacement

    Turn on the switches and see if bulb headlight. If the headlight bulb burns out, the electrical device operates. If the fuse replace the bulb as follows: immediately blows again, consult a 1. Remove the screws holding the light unit Yamaha dealer. assembly. 7-31...
  • Page 74 3. Turn the bulb holder counterclockwise to remove it and remove the defective bulb. 1. Light unit assembly 2. Screw (× 2) 2. Disconnect the headlight coupler, remove the light unit assembly and then the cover. 1. Bulb holder EUU66001 WARNING Keep flammable products and your hands away from the bulb while it is on, as it is...

  • Page 75: Front Wheel Removal

    EUU66201 EUU34100 WARNING CAUTION: It is advisable to have a Yamaha dealer Avoid touching the glass part of the bulb. service the wheel. Keep it free from oil; otherwise, the trans- EUU65700 parency of the glass, life of the bulb, and il- WARNING luminous flux will be adversely affected.

  • Page 76: Front Wheel Installation

    EAJ28400 2. Loosen the pinch bolt and wheel axle. Front wheel installation When installing the front wheel, reverse the removal procedure. Pay attention to the fol- lowing points: 1. Make sure the wheel hub and the speed- ometer gear unit are installed with the projections meshed into the slots.

  • Page 77: Rear Wheel Removal

    EAJ31202 Rear wheel removal EUU66201 WARNING It is advisable to have a Yamaha dealer service the wheel. EUU65700 WARNING 4. Make sure the wheel axle is properly Securely support the motorcycle so there torqued.
  • Page 78 1. Tension bar 2. Cotter pin 1. Axle nut 2. Cotter pin 3. Locknut 3. Nut (tension bar bolt) 4. Brake rod 4. Adjuster 5. Alignment marks 5. Brake adjuster 5. Remove the axle nut cotter pin and the 3. Remove the brake adjuster and brake axle nut.

  • Page 79: Rear Wheel Installation

    EAJ34001 EUU64500 Rear wheel installation WARNING When installing the rear wheel, reverse the re- Check the operation of the brake light after moval procedure. Pay attention to the follow- adjusting the rear brake. ing points: 1. Adjust the drive chain. 2.

  • Page 80: Troubleshooting

    The troubleshooting chart describes a quick, easy procedure for making checks. If your motorcycle requires any repair, bring it to a Yamaha dealer. The skilled technicians at a Yamaha dealership have the tools, experi- ence, and know-how to properly service your motorcycle.

  • Page 81: Troubleshooting Chart

    Remove the spark plugs and check the electrodes. The engine does not start. Have a Yamaha dealer check the vehicle. Check the battery. 4. Battery The engine turns over The battery is good.

  • Page 82: Cleaning And Storage

    EAK00000 EUU34602 CLEANING AND CAUTION: STORAGE Excessive hose pressure may cause water seepage and deterioration of wheel bear- EAK02000 ings, front fork, brakes, transmission A. CLEANING seals and electrical parts. Frequent, thorough cleaning of your motor- Many expensive repair bills have resulted cycle will not only enhance its appearance but from improper high pressure detergent ap- will improve its general performance and ex-...

  • Page 83: Storage

    7. Clean the seat with a vinyl upholstery 2. Remove the empty fuel tank, pour a cup cleaner to keep the cover pliable and of SAE 10W30 or 20W40 motor oil in the glossy. tank, shake the tank to coat the inner sur- 8.
  • Page 84 7. Tie a plastic bag over the exhaust pipe outlet to prevent moisture from entering. 8. If storing in a humid or salt-air atmo- sphere, coat all exposed metal surfaces with a light film of oil. Do not apply oil to any rubber parts or the seat cover.

  • Page 85: Specifications

    SPECIFICATIONS Model XV250P Dimension: Overall length 2,215 mm Overall width 770 mm Overall height 1,150 mm Seat height 695 mm Wheel base 1,495 mm Minimum ground clearance 150 mm Basic weight: With oil and full fuel tank 150 kg Minimum turning radius:...
  • Page 86 Model XV250P Air filter: Wet type element Fuel: Type Regular unleaded gasoline Tank capacity 9.5 L Reserve amount 2.6 L Carburetor: Type/Manufacturer BDS26/MIKUNI Spark plug: Type/Manufacturer CR6HSA/NGK or U20FSR-U/DENSO 0.6 ~ 0.7 mm Clutch type: Wet, multi-disc Transmission: Primary reduction system...
  • Page 87 Model XV250P Chassis: Frame type Double cradle ° Caster angle 32.0 Trail 119 mm Tire: Type With tube Size Front 3.00-18 47P Rear 130/90-15 M/C 66P Brake: Front brake type Single, disc brake Operation Right hand operation Rear brake type...
  • Page 88 Model XV250P Headlight type: Halogen bulb Bulb wattage × Quantity: 12V 60W/55W × 1 Headlight 12V 5W/21W × 1 Tail/brake light 12V 21W × 4 Turn signal light 12V 1.7W × 1 Meter light 12V 3.4W × 1 Auxiliary light Indicator light wattage ×...

  • Page 89: Conversion Table

    EAU04513 Conversion table CS-04E Conversion table All specification data in this manual are listed METRIC SYSTEM TO IMPERIAL SYSTEM in SI and METRIC UNITS. Conversion fac- Metric unit Imperial unit × m·kgf 7.233 ft·lbf × Use this table to convert METRIC unit values m·kgf 86.794 in·lbf...
  • Page 92 YAMAHA MOTOR CO., LTD. PRINTED ON RECYCLED PAPER PRINTED IN JAPAN 2003.02-0.3×1 CR...

  • Page 93: Wiring Diagram

    WIRING DIAGRAM Or R/B (BLACK) B/R W/B (BLACK) R/B B/Y MAIN HARNESS ING. COIL (BLACK) (BLACK) Start switch Hazard switch Thermo switch (option) Patrol fuse Rear patrol light (BLUE) (BLUE) Carburetor heater Diode Br/W Br/W Signal fuse Siren fuse (BLACK) (BLACK) Microphone Siren...

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