Page 3
Yamaha dealer. The design and manufacture of this Yamaha motorcycle fully comply with the emis- sions standards for clean air applicable at the date of manufacture. Yamaha has met these standards without reducing the performance or economy of operation of the motorcycle.
Page 4
This manual should be considered a permanent part of this motorcycle and should remain with it even if the motorcycle is subsequently sold. Yamaha continually seeks advancements in product design and quality. Therefore, while this manual contains the most current product information available at the time of printing, there may be minor discrepancies between your motorcycle and this manual.
IMPORTANT MANUAL INFORMATION EW000000 WARNING PLEASE READ THIS MANUAL AND THE “YOU AND YOUR MOTORCYCLE: RIDING TIPS” BOOKLET CAREFULLY AND COMPLETELY BEFORE OPERATING THIS MOTOR- CYCLE. DO NOT ATTEMPT TO OPERATE THIS MOTORCYCLE UNTIL YOU HAVE AT- TAINED ADEQUATE KNOWLEDGE OF ITS CONTROLS AND OPERATING FEATURES AND UNTIL YOU HAVE BEEN TRAINED IN SAFE AND PROPER RIDING TECHNIQUES.
TABLE OF CONTENTS EAU00009 SAFETY INFORMATION ........1-1 Helmet holder ............3-9 Safe riding ............1-1 Adjusting the shock absorber assemblies ..3-10 Protective apparel ..........1-3 Sidestand ............3-10 Modifications ............1-3 Ignition circuit cut-off system ......3-11 Loading and accessories ........1-3 Gasoline and exhaust gas........1-5 PRE-OPERATION CHECKS .......4-1 Location of important labels ......1-7 Pre-operation check list ........4-1 DESCRIPTION ...........2-1...
Page 8
Checking and lubricating the sidestand ..6-27 Street and enduro motorcycle limited Checking the front fork ........6-27 warranty............9-7 Checking the steering ........6-28 Yamaha extended service (Y.E.S.) ....9-9 Checking the wheel bearings ......6-28 Battery ............. 6-29...
S AFETY INFORMATION EAU03633 MOTORCYCLES ARE SINGLE TRACK VEHICLES. THEIR SAFE USE AND OPERATION ARE DE- PENDENT UPON THE USE OF PROPER RIDING TECHNIQUES AS WELL AS THE EXPERTISE OF THE OPERATOR. EVERY OPERATOR SHOULD KNOW THE FOLLOWING REQUIREMENTS BE- FORE RIDING THIS MOTORCYCLE.
Page 10
SAFETY INFORMATION 4. Many motorcycle accidents involve inexperienced operators. In fact, many operators who have been involved in accidents do not even have a current motorcycle license. a. Make sure that you are qualified and that you only lend your motorcycle to other qualified opera- tors.
6. Passengers should also observe the precautions mentioned above. Modifications Modifications made to this motorcycle not approved by Yamaha, or the removal of original equipment, may render the motorcycle unsafe for use and may cause severe personal injury. Modifications may also make your motorcycle illegal to use.
Page 12
Genuine Yamaha accessories have been specifically designed for use on this motorcycle. Since Yamaha cannot test all other accessories that may be available, you must personally be responsible for the proper selection, installation and use of non-Yamaha accessories. Use extreme caution when select- ing and installing any accessories.
SAFETY INFORMATION a. Accessories fitted to the handlebar or the front fork area can create instability due to improper weight distribution or aerodynamic changes. If accessories are added to the handlebar or front fork area, they must be as lightweight as possible and should be kept to a minimum. b.
Page 14
SAFETY INFORMATION a. The engine and exhaust system may be hot, therefore, park the motorcycle in a place where pe- destrians or children are not likely to touch these hot areas. b. Do not park the motorcycle on a slope or soft ground, otherwise it may fall over. c.
EAU00027 I NSTRUMENT AND CONTROL FUNCTIONS EAU00050 P (Parking) The taillight and position lights are on, but all other electrical systems are off. The key can be removed. The key must be pushed in from the “OFF” position to be turned to “P”. ECA00043 CAUTION: Do not use the parking position for...
INSTRUMENT AND CONTROL FUNCTIONS ter position. To cancel the turn signal lights, push the switch in after it has re- turned to the center position. EAU00130 Horn switch “HORN” Press this switch to sound the horn. 1. Odometer 1. Dimmer switch “LIGHTS” 2.
INSTRUMENT AND CONTROL FUNCTIONS 1. Engine stop switch “ENGINE STOP” 1. Clutch lever 1. Shift pedal 2. Start switch “START” EAU00152 EAU00157 Clutch lever Shift pedal EAU04822 Engine stop switch “ENGINE STOP” The clutch lever is located at the left The shift pedal is located on the left Set this switch to “RUN”...
INSTRUMENT AND CONTROL FUNCTIONS 1. Brake lever 1. Brake pedal 1. Fuel tank cap 2. Unlock. EAU00158 EAU00162 Brake lever Brake pedal EAU03712 Fuel tank cap The brake lever is located at the right The brake pedal is on the right side of handlebar grip.
INSTRUMENT AND CONTROL FUNCTIONS EAU00185 NOTE: CAUTION: The fuel tank cap cannot be closed un- less the key is in the lock. In addition, Immediately wipe off spilled fuel the key cannot be removed if the cap is with a clean, dry, soft cloth, since fuel may deteriorate painted surfac- not properly closed and locked.
INSTRUMENT AND CONTROL FUNCTIONS RES: reserve position PRI: priming position 1. Arrow mark positioned over “RES” 1. Arrow mark positioned over “PRI” 1. Starter (choke) lever EAU00211 Starter (choke) lever This indicates reserve. With the fuel This indicates prime. With the fuel cock Starting a cold engine requires a richer cock lever in this position, the fuel re- lever in this position, the engine can be...
INSTRUMENT AND CONTROL FUNCTIONS To unlock the steering 1. Open the steering lock cover, and then insert the key. 2. Push the key in, turn it 1/8 turn counterclockwise so that it moves out, and then release it. 3. Remove the key, and then close the lock cover.
INSTRUMENT AND CONTROL FUNCTIONS 1. Projection 1. Helmet holder 2. Seat holder 2. Unlock. To install the rider seat EAU00260 Helmet holder 1. Insert the projection on the front of To open the helmet holder, insert the the rider seat into the seat holder key into the lock, and then turn the key as shown.
INSTRUMENT AND CONTROL FUNCTIONS EW000040 EAU00330 Sidestand WARNING The sidestand is located on the left side Always adjust both shock absorber of the frame. Raise the sidestand or assemblies equally, otherwise poor lower it with your foot while holding the handling and loss of stability may motorcycle upright.
It cuts the running engine when check this system regularly as de- the transmission is in gear and the scribed below and have a Yamaha sidestand is moved down. dealer repair it if it does not function Periodically check the operation of the properly.
Page 31
5. Push the start switch. Does the engine start? The neutral switch may be defective. The motorcycle should not be ridden until checked by a Yamaha dealer. With the engine still running: 6. Move the sidestand up. 7. Keep the clutch lever pulled.
• Make sure that operation is smooth. • Check cable free play. Throttle grip 6-13 • If necessary, have Yamaha dealer adjust cable free play and lubricate cable and grip housing. • Make sure that operation is smooth. Control cables 6-25 •...
Page 33
• Correct if necessary. • Check operation of ignition circuit cut-off system. Sidestand switch 3-10–3-11 • If system is defective, have Yamaha dealer check vehicle. • Check fluid level. Battery 6-29–6-30 • Fill with distilled water if necessary.
Consult a Yamaha dealer re- blocked and performance will garding any control or function suffer. that you do not thoroughly Make sure not to put anything understand.
Each starting attempt Yamaha dealer check the electrical cir- should be as short as possible to pre- cuit. serve the battery. Do not crank the en- gine more than 10 seconds on any one attempt.
OPERATION AND IMPORTANT RIDING POINTS 6. After starting the engine, move the utes with the starter (choke) in the half- EAU01258 Starting a warm engine starter (choke) back halfway. way position. Follow the same procedure as for start- ECA00055 ing a cold engine with the exception CAUTION: that the starter (choke) is not required For maximum engine life, always...
OPERATION AND IMPORTANT RIDING POINTS EC000048 EAU02988 To start out and accelerate CAUTION: 1. Pull the clutch lever to disengage Even with the transmission in the clutch. the neutral position, do not 2. Shift the transmission into first coast for long periods of time gear.
OPERATION AND IMPORTANT RIDING POINTS EAU00427 EAU02974 EAU01128 To decelerate Recommended shift points Engine break-in 1. Apply both the front and the rear The recommended shift points during There is never a more important period brakes to slow the motorcycle. acceleration and deceleration are in the life of your engine than the period...
If you are not familiar with motor- RELATED TO EMISSIONS CON- cycle maintenance work, have a TROL ARE GROUPED SEPARATE- Yamaha dealer do it for you. LY. THESE SERVICES REQUIRE SPECIALIZED DATA, KNOWLEDGE, AND EQUIPMENT. YAMAHA DEAL- ERS ARE TRAINED AND EQUIPPED TO PERFORM THESE PARTICULAR SERVICES.
• Adjust cable free play. Evaporative emission • Check control system for damage. √ √ control system (for • Replace if necessary. California only) * Since these items require special tools, data and technical skills, have a Yamaha dealer perform the service.
• Check chain condition. Drive chain • Adjust and lubricate chain SAE 30W-50W motor oil Every 300 mi (500 km) thoroughly. Yamaha Chain and Cable Lube Control and meter • Apply chain lube thoroughly. or engine oil SAE 10W-30 √ √...
Page 44
√ – if necessary. * Since these items require special tools, data and technical skills, have a Yamaha dealer perform the service. EAU03906 NOTE: From 16,000 mi (26,000 km) or 30 months, repeat the maintenance intervals starting from 4,000 mi (6,000 km) or 6 months.
Do not attempt to diagnose such problems yourself. Instead, have a Yamaha dealer check the motorcycle. 3. Check each spark plug for elec- trode erosion and excessive car- bon or other deposits, and replace 1.
Page 46
PERIODIC MAINTENANCE AND MINOR REPAIR Tightening torque: Spark plug: 12.5 Nm (1.25 m·kgf, 9.0 ft·lbf) NOTE: If a torque wrench is not available when installing a spark plug, a good estimate of the correct torque is 1/4–1/2 turn past finger tight. However, the spark a.
PERIODIC MAINTENANCE AND MINOR REPAIR EAU00499 EAU04613 Canister (for California only) Engine oil and oil filter This model is equipped with a canister element to prevent the discharging of fuel vapor The engine oil level should be checked into the atmosphere. Before operating before each ride.
Page 48
PERIODIC MAINTENANCE AND MINOR REPAIR 1. Engine oiil level check window 1. Engine oil filler cap 1. Engine oil drain bolt 2. Maximum level mark To change the engine oil (with or 3. Remove the engine oil filler cap 3. Minimum level mark without oil filter element replace- and drain bolt to drain the oil from 2.
Page 49
PERIODIC MAINTENANCE AND MINOR REPAIR Recommended engine oil: See page 8-1. Oil quantity: With oil filter element replacement: 1.6 L (1.4 Imp qt, 1.7 US qt) Without oil filter element replacement: 1.4 L (1.2 Imp qt, 1.5 US qt) 1. Bolt (× 3) 1.
PERIODIC MAINTENANCE AND MINOR REPAIR 9. Start the engine, and then let it idle for several minutes while checking it for oil leakage. If oil is leaking, immediately turn the engine off and check for the cause. 10. Turn the engine off, and then check the oil level and correct it if necessary.
Page 51
PERIODIC MAINTENANCE AND MINOR REPAIR 1. Screw (× 2) 1. Wing nut 1. Sponge material 2. Air filter case 2. Air filter element frame 2. Remove the air filter element cov- 3. Remove the air filter element by 4. Remove the sponge material from er by removing the screws.
8. Install the air filter element cover throttle cable free play and, if neces- by installing the screws. sary, have a Yamaha dealer adjust it. 9. Install the air filter case cover by installing the bolts. 10. Tighten the clamp screw.
To prevent this tires (i.e., when the temperature from occurring, the valve clearance of the tires equals the ambient must be adjusted by a Yamaha dealer temperature). at the intervals specified in the periodic The tire air pressure must be maintenance and lubrication chart.
Page 54
Yamaha dealer replace in it, or if the sidewall is cracked, con- safety. Do not carry loosely packed the tire immediately. tact a Yamaha dealer immediately and items that can shift. Securely pack The replacement of all wheel- have the tire replaced.
If any dam- motorcycle should be designed spe- age is found, have a Yamaha cifically for this model, and they dealer replace the wheel. Do not must be securely mounted to main-...
PERIODIC MAINTENANCE AND MINOR REPAIR 7. Tighten the locknut at the clutch lever and the crankcase. 1. Locknut 1. Locknut 2. Clutch lever free play adjusting bolt 2. Clutch lever free play adjusting nut c. Clutch lever free play 3. If the specified clutch lever free EAU00694 play could be obtained as de- Adjusting the clutch lever free...
WARNING sure 2–5 mm (0.08–0.20 in) as shown. trol and an accident. Periodically check the brake lever free It is advisable to have a Yamaha play and, if necessary, adjust it as dealer make these adjustments. follows. 1. Loosen the locknut at the brake Brake pedal position lever.
Page 58
If proper adjustment cannot be obtained as described, have a Yamaha dealer make this ad- 1. Locknut 1. Brake pedal free play adjusting nut justment. 2. Brake pedal position adjusting bolt...
Yamaha dealer replace Turn the adjusting nut while holding the the brake pads as a set. rear brake light switch in place. To make the brake light come on earlier, turn the adjusting nut in direction a.
PERIODIC MAINTENANCE AND MINOR REPAIR Brake fluid may deteriorate paint- EAU03985 Changing the brake fluid ed surfaces or plastic parts. Al- Have a Yamaha dealer change the ways clean spilled fluid brake fluid at the intervals specified in immediately. the NOTE after the periodic mainte- As the brake pads wear, it is nor- nance and lubrication chart.
Page 62
PERIODIC MAINTENANCE AND MINOR REPAIR 2. Shift the transmission into the neu- tral position. 3. Move the rear wheel by pushing the motorcycle to locate the tight- est portion of the drive chain, and then measure the drive chain slack as shown. Drive chain slack: 1.
Page 63
PERIODIC MAINTENANCE AND MINOR REPAIR EW000103 NOTE: WARNING Using the alignment marks on each side of the swingarm, make sure that After adjusting the brake pedal free both chain pullers are in the same posi- play, check the operation of the tion for proper wheel alignment.
Service the drive chain as ed if necessary. If a cable is damaged follows. or does not move smoothly, have a EC000097 Yamaha dealer check or replace it. CAUTION: The drive chain must be lubricated Recommended lubricant: after washing the motorcycle or Yamaha Chain and Cable Lube riding in the rain.
PERIODIC MAINTENANCE AND MINOR REPAIR EAU04034 EAU03370 EAU03164 Checking and lubricating the Checking and lubricating the Checking and lubricating the throttle grip and cable brake and shift pedals brake and clutch levers The operation of the throttle grip should The operation of the brake and shift The operation of the brake and clutch be checked before each ride.
(all-purpose grease) front fork compresses and re- bounds smoothly. EC000098 CAUTION: If any damage is found or the front fork does not operate smoothly, have a Yamaha dealer check or re- pair it. 6-27...
WARNING ward and backward. If any free Securely support the motorcycle so play can be felt, have a Yamaha that there is no danger of it falling dealer check or repair the steering. over.
PERIODIC MAINTENANCE AND MINOR REPAIR NOTE: Make sure that the motorcycle is posi- tioned straight up when checking the electrolyte level. 2. Check the electrolyte level in the battery. NOTE: The electrolyte should be between the 1. Battery 1. Maximum level mark minimum and maximum level marks.
Page 69
PERIODIC MAINTENANCE AND MINOR REPAIR EW000117 Take care not to spill electrolyte To store the battery WARNING on the drive chain, as this may 1. If the motorcycle will not be used Electrolyte is poisonous and weaken it, shorten chain life and for more than one month, remove dangerous since it contains sul- possibly result in an accident.
(See page 3-8 for rider seat 4. If the fuse immediately blows removal and installation procedures.) again, have a Yamaha dealer If a fuse is blown, replace it as follows. check the electrical system. 1. Turn the key to “OFF” and turn off the electrical circuit in question.
PERIODIC MAINTENANCE AND MINOR REPAIR 1. Screw (× 2) 1. Headlight coupler 1. Headlight bulb holder 2. Headlight bulb cover 3. Remove the headlight bulb holder EAU04187 Replacing the headlight bulb 2. Disconnect the headlight coupler, by turning it counterclockwise, and This motorcycle is equipped with a and then remove the bulb cover.
2. Raise the front wheel off the ground by using a motorcycle 5. Install the headlight bulb cover, stand. and then connect the coupler. 6. Install the headlight unit by install- ing the screws. 7. Have a Yamaha dealer adjust the headlight beam if necessary. 6-33...
2. Lift the wheel up between the fork WARNING page 6-33. legs. It is advisable to have a Yamaha 4. Pull the wheel axle out, and then dealer service the wheel. remove the wheel. NOTE:...
Page 74
PERIODIC MAINTENANCE AND MINOR REPAIR Tightening torque: Front wheel axle pinch bolt: 20 Nm (2.0 m·kgf, 14 ft·lbf) 7. Push down hard on the handlebar several times to check for proper fork operation. 8. Connect the speedometer cable. 1. Speedometer gear unit 2.
EW000122 nut on both ends of the swingarm. WARNING 3. Loosen the axle nut and the brake It is advisable to have a Yamaha torque rod nut at the brake shoe dealer service the wheel. plate. Securely support the motor- 4.
However, should your motorcycle 4. Install the brake torque rod bolt at brake pedal position and free play require any repair, take it to a Yamaha the brake shoe plate, tighten it to adjustment procedures.) dealer, whose skilled technicians have...
Remove the spark plugs and check the electrodes. The engine does not start. Have a Yamaha dealer check the vehicle. Check the battery. 4. Battery The engine turns over The battery is good.
EAU03430 M OTORCYCLE CARE AND STORAGE Care Before cleaning Cleaning 1. Cover the muffler outlets with plas- ECA00010 While the open design of a motorcycle CAUTION: tic bags after the engine has reveals the attractiveness of the tech- Avoid using strong acidic wheel cooled down.
Page 79
MOTORCYCLE CARE AND STORAGE Do not use any harsh chemical For motorcycles equipped with After riding in the rain, near the sea or products on plastic parts. Be a windshield: Do not use strong on salt-sprayed roads sure to avoid using cloths or cleaners or hard sponges as Since sea salt or salt sprayed on roads sponges which have been in...
Page 80
MOTORCYCLE CARE AND STORAGE After cleaning EWA00001 NOTE: WARNING Consult a Yamaha dealer for advice on 1. Dry the motorcycle with a chamois Make sure that there is no oil or what products to use. or an absorbing cloth. wax on the brakes or tires. If 2.
MOTORCYCLE CARE AND STORAGE Storage Long-term a. Remove the spark plug caps Before storing your motorcycle for and spark plugs. several months: b. Pour a teaspoonful of engine Short-term 1. Follow all the instructions in the oil into each spark plug bore. Always store your motorcycle in a cool, “Care”...
Page 82
MOTORCYCLE CARE AND STORAGE 6. Lubricate all control cables and 9. Remove the battery and fully the pivoting points of all levers and charge it. Store it in a cool, dry pedals as well as of the sidestand/ place and charge it once a month. centerstand.
SPECIFICATIONS Fuel Gear ratio Type UNLEADED GASOLINE ONLY 2.643 Fuel tank capacity 1.684 XV250 9.5 L (2.1 Imp gal, 2.5 US gal) 1.261 XV250C 9.2 L (2.0 Imp gal, 2.4 US gal) 1.000 Fuel reserve amount 2.6 L (0.6 Imp gal, 0.7 US gal) 0.821 Carburetor Chassis...
Page 85
SPECIFICATIONS Maximum load* Rear XV250 196 kg (432 lb) Type Drum brake XV250C 195 kg (430 lb) Operation Right foot Tire air pressure (measured Suspension on cold tires) Front Telescopic fork Up to 90 kg (198 lb)* Rear Swingarm Front 175 kPa (1.75 kgf/cm , 25 psi) Spring/shock absorbers...
Page 86
SPECIFICATIONS Bulb voltage, wattage × quantity 12 V, 60/55 W × 1 Headlight 12 V, 8/27 W × 1 Tail/brake light Front turn signal / 12 V, 27/8 W × 2 position light 12 V, 27 W × 2 Rear turn signal light 14 V, 3 W ×...
Record the key identification number, vehicle identification number and mod- el label information in the spaces pro- vided below for assistance when ordering spare parts from a Yamaha dealer or for reference in case the vehi- cle is stolen. 1. Key identification number 1.
The model label is affixed to the frame under the rider seat. (See page 3-8 for rider seat removal and installation pro- cedures.) Record the information on this label in the space provided. This in- formation will be needed when ordering spare parts from a Yamaha dealer.
If you believe that your vehicle has a defect which could cause a crash or could cause injury or death, you should immedi- ately inform the National Highway Traffic Safety Administration (NHTSA) in addition to notifying Yamaha Motor Corporation, U.S.A. If NHTSA receives similar complaints, it may open an investigation, and if it finds that a safety defect exists in group of vehicles, it may order a recall and remedy campaign.
CONSUMER INFORMATION EAU01053 MOTORCYCLE NOISE REGULATION TAMPERING WITH NOISE CONTROL SYSTEM PROHIBITED: Federal law prohibits the following acts or the causing thereof: (1) The removal or rendering inoperative by any person other than for purposes of maintenance, repair, or replacement of any device or element of design incorporated into any new ve- hicle for the purpose of noise control prior to its sale or delivery to the ultimate purchaser or while it is in use or (2) the use of the vehicle after such device or element of design has been removed or rendered inoperative by any person.
CONSUMER INFORMATION EAU03052 Maintenance record Copies of work orders and/or receipts for parts purchased and installed on your motorcycle will be required to document that maintenance has been completed in accordance with the emissions warranty. The chart below is printed only as a reminder that maintenance work is required.
Page 92
CONSUMER INFORMATION Maintenance Date of Servicing dealer Mileage Remarks interval service name and address 22,000 mi (36,000 km) or 42 months 25,000 mi (41,000 km) or 48 months 28,000 mi (46,000 km) or 54 months 31,000 mi (51,000 km) or 60 months...