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Champion 100576 Operator's Manual

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SAVE THESE INSTRUCTIONS. This manual contains important safety precautions which should be read and understood before operating the product. Failure
to do so could result in serious injury. This manual should remain with the product.
Specifications, descriptions and illustrations in this manual are as accurate as known at the time of publication, but are subject to change without notice.
This product is rated in accordance with PGMA (Portable Generator Manufacturers' Association) standard ANSI/PGMA G300 (Safety and Performance of
Portable Generators).
Made in China - REV 20181029
REGISTER YOUR PRODUCT ONLINE
at championpowerequipment.com
OPERATOR'S MANUAL
3550W WIRELESS START
PORTABLE GENERATOR
or visit championpowerequipment.com
Champion Power Equipment, Inc., Santa Fe Springs, CA USA
MODEL #100576

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Summary of Contents for Champion 100576

  • Page 1 Specifications, descriptions and illustrations in this manual are as accurate as known at the time of publication, but are subject to change without notice. This product is rated in accordance with PGMA (Portable Generator Manufacturers’ Association) standard ANSI/PGMA G300 (Safety and Performance of Portable Generators). Made in China - REV 20181029 Champion Power Equipment, Inc., Santa Fe Springs, CA USA...

  • Page 2: Table Of Contents

    TABLE Of CONTENTS 100576 - 3550W WIRELESS START PORTABLE GENERATOR TABLE Of CONTENTS Maintenance ..........

  • Page 3: Introduction

    INTRODUCTION 100576 - 3550W WIRELESS START PORTABLE GENERATOR INTRODUCTION SAfETY DEfINITIONS Congratulations on your purchase of a Champion Power The purpose of safety symbols is to attract your attention to Equipment (CPE) product. CPE designs, builds, and supports possible dangers. The safety symbols, and their explanations, all of our products to strict specifications and guidelines.

  • Page 4: Important Safety Instructions

    IMPORTANT SAfETY INSTRUCTIONS 100576 - 3550W WIRELESS START PORTABLE GENERATOR IMPORTANT SAfETY INSTRUCTIONS DANGER  Operate equipment with guards in place. WARNING  Rotating parts can entangle hands, feet, hair, clothing and/ Cancer and Reproductive Harm – www.P65Warnings.ca.gov or accessories. Traumatic amputation or severe laceration can result.
  • Page 5 IMPORTANT SAfETY INSTRUCTIONS 100576 - 3550W WIRELESS START PORTABLE GENERATOR WARNING CAUTION   Spark from removed spark plug wire can result in fire or Improper treatment or use of the generator can damage it, electrical shock. shorten its life or void the warranty.

  • Page 6: Fuel Safety

    IMPORTANT SAfETY INSTRUCTIONS 100576 - 3550W WIRELESS START PORTABLE GENERATOR fuel Safety When operating the generator: DO NOT move or tip the generator during operation. DANGER  DO NOT tip the generator or allow fuel or oil to spill. GASOLINE AND GASOLINE VAPORS ARE HIGHLY When transporting or servicing the generator: FLAMMABLE AND EXPLOSIVE.

  • Page 7: Safety Labels

    85. Maximum 10 % d'éthanol. This artwork belongs to Champion Power Equipment. The contents are confidential and privileged and shall not be disclosed to or used by or for outside parties without the explicit consent of Champion Power Equipment.

  • Page 8: Safety Symbols

    IMPORTANT SAfETY INSTRUCTIONS 100576 - 3550W WIRELESS START PORTABLE GENERATOR Safety Symbols Some of the following symbols may be used on this product. Please study them and learn their meaning. Proper interpretation of these symbols will allow you to more safely operate the product.

  • Page 9: Operation Symbols

    IMPORTANT SAfETY INSTRUCTIONS 100576 - 3550W WIRELESS START PORTABLE GENERATOR Operation Symbols Some of the following symbols may be used on this product. Please study them and learn their meaning. Proper interpretation of these symbols will allow you to more safely operate the product.

  • Page 10: Quickstart Label Symbols

    3. Turn the fuel valve to the “OFF” position. This artwork belongs to Champion Power Equipment. The contents are confidential and privileged and shall not be disclosed to or used by or for outside parties without the explicit consent of Champion Power Equipment.

  • Page 11: Controls And Features

    CONTROLS AND fEATURES 100576 - 3550W WIRELESS START PORTABLE GENERATOR CONTROLS AND fEATURES Read this operator’s manual before operating your generator. Familiarize yourself with the location and function of the controls and features. Save this manual for future reference. Generator 1.

  • Page 12: Control Panel

    CONTROLS AND fEATURES 100576 - 3550W WIRELESS START PORTABLE GENERATOR Control Panel 1. Engine Switch – Used to put in START mode or STOP the RECEPTACLES generator. 120V AC, 30A Locking (NEMA L5-30R) 2. Battery Switch – Enables/disables starting electrically.

  • Page 13: Intelligauge

    CONTROLS AND fEATURES 100576 - 3550W WIRELESS START PORTABLE GENERATOR Intelligauge Three mode digital meter for displaying voltage, frequency (hertz), and total run time. The LCD displays each mode for several seconds and then automatically cycles through. MODE DESCRIPTION Output voltage of the generator.

  • Page 14: Wireless Remote Control

    (6) times. The RCM controls the Auto-Choke during each 2. Changes or modifications not expressly approved by the attempt to start. If the generator does not start, call Champion party responsible for compliance could void the user’s Customer Care team for assistance at 1-877-338-0999.

  • Page 15: Tools Needed

    CONTROLS AND fEATURES 100576 - 3550W WIRELESS START PORTABLE GENERATOR Parts Included Accessories Oil Funnel ................1 Remote Key Fob ..............1 Assembly Parts Wheels 8 in. (20.3 cm) Never Flat Wheel (A) ........2 Roll Pin (B)................ 2 Large R-clip (C) ..............2 Engine Vibration Mounts Support Leg with Vibration Mounts (D) ......

  • Page 16: Assembly

    ASSEMBLY 100576 - 3550W WIRELESS START PORTABLE GENERATOR ASSEMBLY Install the Support Leg 1. Attach the support leg (D) to the generator frame with Your generator requires some assembly. This unit ships from flange bolts (E) and flange lock nuts (F).

  • Page 17: Add Engine Oil

    ASSEMBLY 100576 - 3550W WIRELESS START PORTABLE GENERATOR Add Engine Oil CAUTION  DO NOT attempt to crank or start the engine before it has OIL DIP STICK been properly filled with the recommended type and amount of oil. Damage to the generator as a result of failing to follow these instructions will void your warranty.

  • Page 18: Add Fuel

    ASSEMBLY 100576 - 3550W WIRELESS START PORTABLE GENERATOR Add fuel NOTICE  Use clean, fresh, regular unleaded gasoline with a minimum The generator engine works well with 10% or less ethanol octane rating of 85 and an ethanol content of 10% or less by blend gasoline.

  • Page 19: Operation

    OPERATION 100576 - 3550W WIRELESS START PORTABLE GENERATOR Neutral Bonded to Frame* WARNING  – Neutral circuit IS electrically connected to the frame/ground During operation the muffler and exhaust fumes will of the generator. become hot. If adequate cooling and breathing space are –...

  • Page 20: Starting The Engine

    OPERATION 100576 - 3550W WIRELESS START PORTABLE GENERATOR Starting the Engine 3. Press and release the “START” button on the remote control. DO NOT hold the button down, only press the 1. Make certain the generator is on a flat, level surface.
  • Page 21 OPERATION 100576 - 3550W WIRELESS START PORTABLE GENERATOR Manual Start 6. Do not over-choke. As soon as engine starts, move the choke to the “RUN” position over a 2-5 second duration. 1. Disconnect all electrical loads from the generator. Never start or stop the generator manually with electrical devices plugged in or turned on.

  • Page 22: Battery

    OPERATION 100576 - 3550W WIRELESS START PORTABLE GENERATOR Battery Do Not Overload Generator Capacity NOTICE  Follow these simple steps to calculate the running and starting When the battery switch is in the “ON” position, the switch watts necessary for your purposes: will light up if the battery is sending out a charge.

  • Page 23: Stopping The Engine

    OPERATION 100576 - 3550W WIRELESS START PORTABLE GENERATOR Stopping the Engine 3. Press the ignition switch to the “OFF” position. Remote Stop 1. Turn off all electrical connected loads. Never start or stop the generator with electrical devices turned on.

  • Page 24: Moving The Generator

    MAINTENANCE 100576 - 3550W WIRELESS START PORTABLE GENERATOR Moving the Generator In order to select the correct high altitude main jet it is necessary to identify the carburetor model. For this purpose, – NEVER lift or carry the generator using the folding handle.

  • Page 25: Cleaning The Generator

    MAINTENANCE 100576 - 3550W WIRELESS START PORTABLE GENERATOR Cleaning the Generator Cleaning and Adjusting the Spark Plug 1. Remove the spark plug cable from the spark plug. CAUTION  2. Use a spark plug socket tool (not included), or a DO NOT spray generator directly with water.

  • Page 26: Cleaning The Spark Arrestor

    MAINTENANCE 100576 - 3550W WIRELESS START PORTABLE GENERATOR Cleaning the Spark Arrestor Generator Battery 1. Allow the engine to cool completely before servicing the Your generator is equipped with an automatic battery charging spark arrestor. circuit that charges the battery while the engine is running.

  • Page 27: Maintenance Schedule

    STORAGE 100576 - 3550W WIRELESS START PORTABLE GENERATOR STORAGE Maintenance Schedule Follow the service intervals indicated in the following DANGER  maintenance schedule. Service your generator more frequently when operating in Gasoline vapors are highly flammable and extremely adverse conditions.

  • Page 28: Long Term Storage (Over 1 Year)

    STORAGE 100576 - 3550W WIRELESS START PORTABLE GENERATOR Removing from Storage If the generator has been improperly stored for a long period of time with gasoline in the gasoline tank and/or carburetor, all fuel must be drained and the carburetor must be thoroughly cleaned.

  • Page 29: Specifications

    SPECIfICATIONS 100576 - 3550W WIRELESS START PORTABLE GENERATOR SPECIfICATIONS NOTICE  Temperature will affect engine oil and engine performance. Generator Specifications Change the type of engine oil used based on the Generator Model ........

  • Page 30: Parts Diagram

    SPECIfICATIONS 100576 - 3550W WIRELESS START PORTABLE GENERATOR Parts Diagram...

  • Page 31: Parts List

    SPECIfICATIONS 100576 - 3550W WIRELESS START PORTABLE GENERATOR Parts List Part Number Description Qty. Part Number Description Qty. Engine, 224cc 34 1.93.06 Lock Washer Ø6 27.603 Flange Bolt M6 × 20, 122.190005.00 Rubber, Fore-Cover, B 35 1.5789.0620.1 Black 122.190005.01 Rubber, Fore-Cover, A 36 24.070800.00...
  • Page 32 SPECIfICATIONS 100576 - 3550W WIRELESS START PORTABLE GENERATOR Part Number Description Qty. Part Number Description Qty. 70 9.1000.090 Battery 12V9AH 102 5.1460.004 Pilot Lamp 71 152.200013.01.3 Jacket, Wire, Red Remote Exercise 103 5.1040.004 Button Red Wire, 190 mm, 72 5.1900.010 104 100576.21.10...

  • Page 33: Engine Parts Diagram

    SPECIfICATIONS 100576 - 3550W WIRELESS START PORTABLE GENERATOR Engine Parts Diagram...

  • Page 34: Engine Parts List

    SPECIfICATIONS 100576 - 3550W WIRELESS START PORTABLE GENERATOR Engine Parts List Part Number Description Qty. Part Number Description Qty. Flange Bolt M6 × 8 37 27.030100.01 Crankcase 1.5789.0608 38 21.127000.02 Oil Level Sensor Cover, Recoil Starter, 22.061100.00.2 Black 39 26.010100.01 Cylinder Head, 224cc 21.061005.00...
  • Page 35 SPECIfICATIONS 100576 - 3550W WIRELESS START PORTABLE GENERATOR Part Number Description Qty. Part Number Description Qty. 76 2.15.002(F6RTC) Spark Plug F6RTC Relay, Starter, Remote 111 23.125200.01 Control 77 1.5789.0865 Flange Bolt M8 × 65 112 81.130010.00 Spring, Connector 78 23.040017.00...

  • Page 36: Wiring Diagram

    SPECIfICATIONS 100576 - 3550W WIRELESS START PORTABLE GENERATOR Wiring Diagram...

  • Page 37: Troubleshooting

    TROUBLESHOOTING 100576 - 3550W WIRELESS START PORTABLE GENERATOR TROUBLESHOOTING Problem Cause Solution No fuel. Add fuel. Faulty spark plug. Clean and adjust spark plug or replace. Fill crankcase to the proper level. Low oil level. Place generator on a flat, level surface.
  • Page 38 TROUBLESHOOTING 100576 - 3550W WIRELESS START PORTABLE GENERATOR Problem Cause Solution Review load and adjust. See “Connecting Overload. Electrical Loads.” Repeated circuit breaker tripping. Check for damaged, bare or frayed wires. Faulty power cords or device. Replace defective device. Circuit breaker still too hot.

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