Champion PRO 100430 Operator's Manual

Champion PRO 100430 Operator's Manual

6500w electric start generator

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SAVE THESE INSTRUCTIONS. This manual contains important safety precautions which should be read and understood before operating the product. Failure to do
so could result in serious injury. This manual should remain with the product.
Specifications, descriptions and illustrations in this manual are as accurate as known at the time of publication, but are subject to change without notice.
This product meets the requirements of the PGMA (Portable Generator Manufacturers' Association) standard ANSI/PGMA G300-2018 (Safety and Performance of
Portable Generators).
Covered by one or more of the following U.S. Patent Numbers: 10,862,414, and other U.S. and foreign patents pending.
EN
3705-M-OP REV 20220718
REGISTER YOUR PRODUCT ONLINE
at championpowerequipment.com
OPERATOR'S MANUAL
6500W ELECTRIC START GENERATOR
or visit championpowerequipment.com
Champion Power Equipment, Inc., Santa Fe Springs, CA USA
MODEL #100430

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Summary of Contents for Champion PRO 100430

  • Page 1 This product meets the requirements of the PGMA (Portable Generator Manufacturers’ Association) standard ANSI/PGMA G300-2018 (Safety and Performance of Portable Generators). Covered by one or more of the following U.S. Patent Numbers: 10,862,414, and other U.S. and foreign patents pending. 3705-M-OP REV 20220718 Champion Power Equipment, Inc., Santa Fe Springs, CA USA...
  • Page 2 CARBON MONOXIDE SAFETY: THE BIG PICTURE As the only safe way to use a portable generator, taking your generator outside is absolutely mandatory to keep your family safe from carbon monoxide. But there’s even more you can do. By educating yourself about all carbon monoxide risks, you’ll be better prepared to protect CARBON MONOXIDE K ILLS your family from this colorless, oderless threat.
  • Page 3: Table Of Contents

    TABLE OF CONTENTS 100430 - 6500W ELECTRIC START GENERATOR TABLE OF CONTENTS Maintenance ..........Cleaning the Generator ........Introduction ..........Changing the Engine Oil ........
  • Page 4: Introduction

    SAFETY DEFINITIONS The purpose of safety symbols is to attract your attention to Congratulations on your purchase of a Champion Power Equipment (CPE) product. CPE designs, builds, and supports all of our possible dangers. The safety symbols, and their explanations, deserve your careful attention and understanding.
  • Page 5: Important Safety Instructions

    DO NOT use electrical cords that are worn, damaged or frayed. recreational vehicle. Use only Champion electrical cords for proper application. DO NOT allow exhaust fumes to enter a confined area through DO NOT operate generator in wet weather.
  • Page 6 IMPORTANT SAFETY INSTRUCTIONS 100430 - 6500W ELECTRIC START GENERATOR WARNING CAUTION   Spark from removed spark plug wire can result in fire or Start the generator and allow the engine to stabilize before electrical shock. connecting electrical loads. Connect electrical equipment in the off position, and then turn When servicing the generator: them on for operation.
  • Page 7: Safety Lifting Instructions

    IMPORTANT SAFETY INSTRUCTIONS 100430 - 6500W ELECTRIC START GENERATOR Safety Lifting Instructions Fuel Safety WARNING DANGER   GASOLINE AND GASOLINE VAPORS ARE HIGHLY Damage to the generator as a result of failing to follow these FLAMMABLE AND EXPLOSIVE. instructions will void your warranty and could result in damage to property;...
  • Page 8 IMPORTANT SAFETY INSTRUCTIONS 100430 - 6500W ELECTRIC START GENERATOR When transporting or servicing the generator: Always check that the fuel valve is in the OFF position and the gasoline tank is empty. Disconnect the spark plug wire. When storing the generator: Store away from sparks, open flames, pilot lights, heat and other sources of ignition.
  • Page 9: Safety And Dataplate Labels

    Si está instalado, limpie cada 100 horas o cada temporada. peuvent causer des brûlures. installée, nettoyez la génératrice toutes les 100 heures ou chaque saison. CHAMPION POWER EQUIPMENT, INC. FREQUENCY (Hz) 104°F MAX AMBIENT TEMP. 12039 SMITH AVENUE FRÉQUENCE (Hz)
  • Page 10: Safety Symbols

    IMPORTANT SAFETY INSTRUCTIONS 100430 - 6500W ELECTRIC START GENERATOR Safety Symbols Some of the following symbols may be used on this product. Please study them and learn their meaning. Proper interpretation of these symbols will allow you to more safely operate the product. SYMBOL MEANING Read Operator’s Manual.
  • Page 11: Operation Symbols

    IMPORTANT SAFETY INSTRUCTIONS 100430 - 6500W ELECTRIC START GENERATOR Operation Symbols Some of the following symbols may be used on this product. Please study them and learn their meaning. Proper interpretation of these symbols will allow you to more safely operate the product. SYMBOL MEANING SYMBOL...
  • Page 12: Quickstart Label Symbols

    IMPORTANT SAFETY INSTRUCTIONS 100430 - 6500W ELECTRIC START GENERATOR Quickstart Label Symbols Some of the following symbols may be used on this product. Please study them and learn their meaning. Proper interpretation of these symbols will allow you to more safely operate the product. 1832-L-OP-B 10W-30 Starting the Engine...
  • Page 13: Controls And Features

    CONTROLS AND FEATURES 100430 - 6500W ELECTRIC START GENERATOR CONTROLS AND FEATURES Read this operator’s manual before operating your generator. Familiarize yourself with the location and function of the controls and features. Save this manual for future reference. Generator 1. Lifting Hook – Used to lift generator. 9.
  • Page 14: Control Panel

    CONTROLS AND FEATURES 100430 - 6500W ELECTRIC START GENERATOR Control Panel Side Panel 1. Economy Mode Switch – Enables/disables automatic idle RECEPTACLES control. 120/240V AC, 27.1A Locking (NEMA L14-30R) 2. Intelligauge – See “Intelligauge” section. May be used to supply electrical power for 3.
  • Page 15: Intelligauge With Power Meter And Co Shield

    CONTROLS AND FEATURES 100430 - 6500W ELECTRIC START GENERATOR Intelligauge with Power Meter and CO Shield ® Five mode digital meter for displaying voltage, frequency, session run time, total run time and power output. 1. The LCD displays each mode for several seconds and then automatically cycles through.
  • Page 16: Parts Included

    CONTROLS AND FEATURES 100430 - 6500W ELECTRIC START GENERATOR Parts Included Accessories Engine Oil ........37.2 fl. oz. (1100 ml) Oil Funnel ..
  • Page 17: Assembly

    ASSEMBLY 100430 - 6500W ELECTRIC START GENERATOR ASSEMBLY Install the Support Leg 1. Attach the support leg (E) to the generator frame with flange Your generator requires some assembly. This unit ships from our bolts (F) and flange lock nuts (G). DO NOT OVERTIGHTEN. factory without oil.
  • Page 18: Add Engine Oil

    ASSEMBLY 100430 - 6500W ELECTRIC START GENERATOR Add Engine Oil 4. Check engine oil level at every use and add as needed. WARNING OIL DIP STICK  DO NOT attempt to crank or start the engine before it has been properly filled with the recommended type and amount of oil.
  • Page 19: Add Fuel

    ASSEMBLY 100430 - 6500W ELECTRIC START GENERATOR Add Fuel 4. Screw on the gasoline cap and wipe away any spilled fuel. CAUTION  DANGER  Use unleaded gasoline with a minimum octane rating of 87 Gasoline vapors are highly flammable and extremely explosive. and an ethanol content of 10% or less by volume.
  • Page 20: Grounding

    OPERATION 100430 - 6500W ELECTRIC START GENERATOR Grounding Generators must ALWAYS be used outdoors, far away from occupied buildings with engine exhaust pointed away from people Your generator must be properly connected to an appropriate and buildings. ground to help prevent electric shock. WARNING ...
  • Page 21: Generator Location

    OPERATION 100430 - 6500W ELECTRIC START GENERATOR Generator Location NOTICE  WARNING ®  This blinking LED light does not indicate CO Shield is working, as CO Shield ® is working at all times when the generator NEVER operate the generator inside any building, garage, is running.
  • Page 22: Surge Protection

    OPERATION 100430 - 6500W ELECTRIC START GENERATOR Electric Start WARNING  1. Move the choke lever to the “CHOKE” position. Do not expose to rain or use in damp locations. 1a. For restarting a warm engine, move the choke lever to Keep all objects a minimum of 5 feet (1.5m) away from the 75% of the “CHOKE”...
  • Page 23: Battery

    OPERATION 100430 - 6500W ELECTRIC START GENERATOR Manual Start  NOTICE 1. Push the ignition switch to the “ON” position. Keep choke lever in “CHOKE” position for only 1 pull of the recoil cord. After first pull, move choke lever to “RUN” position for up to 3 pulls of the recoil cord.
  • Page 24: Connecting Electrical Loads

    OPERATION 100430 - 6500W ELECTRIC START GENERATOR Connecting Electrical Loads 3. Identify the highest starting wattage of all devices identified in step 1. Add this number to the number calculated in step 2. Let the engine stabilize and warm up for a few minutes after Starting wattage is the surge of power needed to start some starting.
  • Page 25: Eco (Economy) Mode

    OPERATION 100430 - 6500W ELECTRIC START GENERATOR The master circuit breaker may also trip if the generator is CAUTION  overloaded but the module will not indicate a fault. For periods of high electrical load or momentary fluctuations, the Eco Mode should be off. Stopping the Engine 1.
  • Page 26: Moving The Generator

    MAINTENANCE 100430 - 6500W ELECTRIC START GENERATOR Moving the Generator Operation at High Altitude The density of air at high altitudes is lower than at sea level. CAUTION  Engine power is reduced as the air mass and air-fuel ratio decrease.
  • Page 27: Cleaning The Generator

    MAINTENANCE 100430 - 6500W ELECTRIC START GENERATOR 3. Point the hose into a drain pan and allow the oil to drain NOTICE  completely. For Emission control devices and systems, read and understand your responsibilities for service as stated in the Emission Control Warranty Statement of this manual.
  • Page 28: Cleaning The Air Filter

    MAINTENANCE 100430 - 6500W ELECTRIC START GENERATOR 4. Make certain the spark plug gap is 0.028-0.031 in. (0.7-0.8 mm). SPARK PLUG GAP 5. Refer to the spark plug types in Specifications when replacing the plug. 5. Replace the spark arrestor if it is damaged. 6.
  • Page 29: Maintenance Schedule

    STORAGE 100430 - 6500W ELECTRIC START GENERATOR Maximum charging rate should not exceed 1.5 amps. Follow EVERY 50 HOURS OR ANNUALLY the instructions included with the battery charger. The battery — Clean air filter should be fully charged at least once per month. If the battery is —...
  • Page 30: Mid Term Storage (30 Days - 1 Year)

    STORAGE 100430 - 6500W ELECTRIC START GENERATOR Mid Term Storage (30 days – 1 year) Long Term Storage (over 1 year) Ethanol blended gasoline in the tank has a maximum shelf life For storage over 1 year, the gasoline tank and carburetor must be of up to 1 year with the addition of a properly formulated fuel completely drained of gasoline.
  • Page 31: Specifications

    SPECIFICATIONS 100430 - 6500W ELECTRIC START GENERATOR SPECIFICATIONS Oil Specifications DO NOT OVERFILL. Generator Specifications Type ..........*See following chart Generator Model ........... 100430 Capacity ........
  • Page 32: Troubleshooting

    TROUBLESHOOTING 100430 - 6500W ELECTRIC START GENERATOR TROUBLESHOOTING Problem Cause Solution No fuel. Add fuel. Faulty spark plug. Clean and adjust spark plug or replace. Fill crankcase to the proper level. Low oil level. Place generator on a flat, level surface. Spark plug wire loose.
  • Page 33 TROUBLESHOOTING 100430 - 6500W ELECTRIC START GENERATOR Problem Cause Solution Move generator to an open, outdoor area. Point exhaust away from people and buildings. Move to fresh air and get medical help if sick, dizzy, or weak. Make sure there are no objects creating obstructions within 5 feet of the generator.
  • Page 34 TROUBLESHOOTING 100430 - 6500W ELECTRIC START GENERATOR Problem Cause Solution Engine governor defective. Contact the help line. Carburetor is dirty and running lean. Contact the help line. Engine hunts or falters. Move choke lever until it stops under RUN position Choke lever in wrong position.
  • Page 35 To complete registration you will need to include a copy of the – Problems caused by parts that are not original Champion purchase receipt as proof of original purchase. Proof of purchase Power Equipment parts.
  • Page 36 THE UNITED STATES ENVIRONMENT PROTECTION AGENCY (U.S. EPA) AND THE CALIFORNIA AIR RESOURCES BOARD (CARB) EMISSION CONTROL SYSTEM WARRANTY Your Champion Power Equipment (CPE) engine complies with both the U.S. EPA and state of California Air Resources Board (CARB) Exhaust and Evaporative emissions regulations.
  • Page 37 EXHAUST AND EVAPORATIVE EMISSION CONTROL SYSTEM WARRANTY The following are specific provisions relative to your Exhaust and Evaporative Emission Control System (ECS) Warranty Coverage. 1. APPLICABILITY: This warranty shall apply to 1995 and later model year California small off-road engines (SORE) (for other states, 1997 and later model year engines).
  • Page 38 You must take your CPE engine or the product on which it is installed, along with your warranty registration card or other proof of original purchase date, at your expense, to any Champion Power Equipment dealer who is authorized by Champion Power Equipment, Inc. to sell and service that CPE product during his normal business hours.

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