Champion 75531i Owner's Manual & Operating Instructions

Champion 75531i Owner's Manual & Operating Instructions

3100 max watts / 2800 rated watts portable inverter generator
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OWNER'S MANUAL & OPERATING INSTRUCTIONS
3100 Max Watts / 2800 Rated Watts
PORTABLE INVERTER GENERATOR
MODEL NUMBER
75531i
10006 Santa Fe Springs Road
SAVE THESE INSTRUCTIONS
Santa Fe Springs CA 90670 USA
Important Safety Instructions
1-877-338-0999
MADE IN CHINA
are included in this manual.
REV 75531i-20130220
www.championpowerequipment.com

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  Summary of Contents for Champion 75531i

  • Page 1 3100 Max Watts / 2800 Rated Watts PORTABLE INVERTER GENERATOR MODEL NUMBER 75531i 10006 Santa Fe Springs Road SAVE THESE INSTRUCTIONS Santa Fe Springs CA 90670 USA Important Safety Instructions 1-877-338-0999 MADE IN CHINA are included in this manual. REV 75531i-20130220 www.championpowerequipment.com...
  • Page 2 FCC Statement This device complies with Part 15 of the FCC Rules. accordance with the instructions, may cause harmful Operation is subject to the following two conditions: interference to radio communications. However, there (1) This device may not cause harmful interference. is no guarantee that interference will not occur in a (2) This device must accept any interference particular installation.
  • Page 3: Table Of Contents

    75531i 3100 Max Watts / 2800 Rated Watts PORTABLE INVERTER GENERATOR TABLE OF CONTENTS Introduction ......
  • Page 4: Introduction

    ENGLISH INTRODUCTION Introduction Accessories Congratulations on your purchase of a Champion Power Champion Power Equipment manufactures and sells Equipment inverter generator. CPE designs and builds accessories designed to help you get the most from generators to strict specifications. With proper use and your purchase.
  • Page 5: Manual Conventions

    Please call our help line at 1-877-338-0999 situation which, if not avoided, could result in death or serious injury. CAUTION CAUTION indicates a potentially hazardous situation which, if not avoided, may result in minor or moderate injury. REV 75531i-20130220...
  • Page 6: Safety Rules

    Inform your electricity provider immediately if you or anyone in your household depends on electrical equipment to live. Inform your electrical provider immediately if a loss of power would cause you or anyone in your household to experience a medical emergency. REV 75531i-20130220...
  • Page 7 – Electrical output is lost – Equipment sparks, smokes or emits flames A spark arrestor may be required. The operator – Equipment vibrates excessively should contact local fire agencies for laws or regulations relating to fire prevention requirements. REV 75531i-20130220...
  • Page 8: Controls And Features

    Never Flat Wheels Power Panel Carrying Handle Muffler Parts Included Your 75531i Gasoline Powered Generator ships with the following parts: – 12V DC Battery Cables 2 m (6.6 ft.) ..– Oil funnel .
  • Page 9: Power Panel

    *Warning: Do not operate a device while it is plugged into the 12V DC outlet. Prolonged exposure to engine exhaust can cause serious injury or death. While charging a device do no place on the exhaust side of the generator. Extreme heat caused by exhaust can damage the device, and cause a potential fire hazard. REV 75531i-20130220...
  • Page 10: Assembly

    1. Place the generator on a flat, level surface. The generator rotor has a sealed, pre-lubricated ball bearing that requires no additional lubrication for 2. Loosen the cover screws and remove the the life of the bearing. maintenance cover. REV 75531i-20130220...
  • Page 11: Add Fuel

    WARNING Pouring fuel too fast through the fuel screen may result in blow back of fuel at the operator while filling. REV 75531i-20130220...
  • Page 12: Operation

    During operation the muffler and exhaust fumes produced will become hot. If adequate cooling and breathing space are not supplied, or if the generator is blocked or contained, temperatures can become extremely heated and may lead to fire. REV 75531i-20130220...
  • Page 13: Economy Control Switch

    WARNING exhaust side of the generator. Extreme heat caused by exhaust can damage the device, and cause a potential fire hazard. For periods of high electrical load or momentary fluctuations, the Economy Control Switch should be turned OFF. REV 75531i-20130220...
  • Page 14: 12V Dc Outlet

    If the engine will not be used for a period of two (2) recover the power, shut down the engine, wait until the weeks or longer, please see the storage section for proper light turns off and restart the generator. engine and fuel storage. REV 75531i-20130220...
  • Page 15: Operation At High Altitude

    To alleviate high altitude issues other than the natural power loss, Champion Power Equipment can provide a high altitude carburetor main jet. The alternative main jet and installation instructions can be obtained by contacting Customer Support.
  • Page 16: Maintenance And Storage

    Remove the 12 mm drain bolt. 9. Attach the spark plug cap to the plug. Tilt the generator on its side and allow the oil to 10. Reinstall the spark plug access cap, and drain completely. maintenance cover. REV 75531i-20130220...
  • Page 17: Air Filter

    Contact our help line at 1-877-338-0999 to locate the DO NOT spray engine with water. nearest Champion Power Equipment certified service dealer for your generator or engine maintenance needs. Water can contaminate the fuel system. Every 8 hours or daily Use a damp cloth to clean exterior surfaces of the engine.
  • Page 18: Generator Maintenance

    – When storing the generator for short or extended periods of time make sure that the Engine Switch and the Fuel Valve are set in the OFF position. REV 75531i-20130220...
  • Page 19: Specifications

    ....1.6 gal. (6 L) Your Champion Power Equipment product is designed – Gross Weight ....
  • Page 20: Parts Diagram

    75531i ENGLISH SPECIFICATIONS Parts Diagram REV 75531i-20130220...
  • Page 21: Parts List

    Control Panel 1.5789.0635.1 Flange Bolt M6×35 1.97.1.05.3 Washer Φ5 83.190006.01 Rubber Sleeve, End Cover 83.190003.01 Generator End Cover 1.6170.05.3 Nut M5 5.1000.002.1 Switch 1.5789.0615 Flange Bolt ΦM6×15Φ 5.1010.001.1 Switch 83.190001.01 Generator Fan 2.02.006 Nut (M14×1.5) 83.191100.01 Rotor Assembly REV 75531i-20130220...
  • Page 22: Engine Parts Diagram

    75531i ENGLISH SPECIFICATIONS Engine Parts Diagram REV 75531i-20130220...
  • Page 23: Engine Parts List

    Bolt And Washer Assembly M5×10 83.131017.00.01 Altitude Main Jet 83.080014.01.01 Air Guide Board 100 83.061000.01 Recoil Assembly 2.03.016 Washer, Drain BoltΦΦ10×Φ16×1.5Φ 101 83.091000.01 Air Cleaner Assembly 2.08.037 Bolt, Drain (M10×1.25×25Φ 102 83.021000.01 Cylinder Head Cover 83.030009.01 Gasket, Cylinder Head 83.040006.01 Valve, Exhaust REV 75531i-20130220...
  • Page 24: Wiring Diagram

    75531i ENGLISH SPECIFICATIONS Wiring Diagram REV 75531i-20130220...
  • Page 25: Troubleshooting

    Review load and adjust. See “Power Management” Faulty cords or device Check for damaged, bare or frayed wires. Replace defective device For further technical support: Technical Service Mon – Fri 8:30 AM – 5:00 PM (PST/PDT) Toll Free: 1-877-338-0999 tech@championpowerequipment.com REV 75531i-20130220...
  • Page 26: Warranty

    Warranty Qualifications Other Exclusions Champion Power Equipment (CPE) will register this This warranty excludes: warranty upon receipt of your Warranty Registration Card – Cosmetic defects such as paint, decals, etc.
  • Page 27 The United States Environment Protection Agency (U.S. EPA.) and the California Air Resources Board (CARB) Emission Control System Warranty Your Champion Power Equipment (CPE) engine complies with both the U.S. EPA and state of California Air Resources Board (CARB) emission regulations.
  • Page 28 EMISSION CONTROL SYSTEM WARRANTY The following are specific provisions relative to your Emission Control System (ECS) Warranty Coverage. 1. APPLICABILITY: This warranty shall apply to 1995 and later model year California small off-road engines (for other states, 1997 and later model year engines). The ECS Warranty Period shall begin on the date the new engine or equipment is delivered to its original, end-use purchaser, and shall continue for 24 consecutive months thereafter.
  • Page 29 You must take your CPE engine or the product on which it is installed, along with your warranty registration card or other proof of original purchase date, at your expense, to any Champion Power Equipment dealer who is authorized by Champion Power Equipment, Inc. to sell and service that CPE product during his normal business hours.