Champion 100477 Operator's Manual
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Champion 100477 Operator's Manual

3150w remote start inverter generator
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READ AND SAVE THIS MANUAL. This manual contains important safety precautions which should be read and understood before operating the product.
Failure to do so could result in serious injury. This manual should remain with the product.
Specifications, descriptions and illustrations in this manual are as accurate as known at the time of publication, but are subject to change without notice.
This product is rated in accordance with PGMA (Portable Generator Manufacturers' Association) standard PGMA G300 (Standard for Testing and Validating
Performance of Portable Generators).
Made in China - REV 20171228
REGISTER YOUR PRODUCT ONLINE
at championpowerequipment.com
OPERATOR'S MANUAL
3150W REMOTE START
INVERTER GENERATOR
or visit championpowerequipment.com
Champion Power Equipment, Inc., Santa Fe Springs, CA USA
MODEL #100477

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Summary of Contents for Champion 100477

  • Page 1 Specifications, descriptions and illustrations in this manual are as accurate as known at the time of publication, but are subject to change without notice. This product is rated in accordance with PGMA (Portable Generator Manufacturers’ Association) standard PGMA G300 (Standard for Testing and Validating Performance of Portable Generators). Made in China - REV 20171228 Champion Power Equipment, Inc., Santa Fe Springs, CA USA...

  • Page 2: Table Of Contents

    TABLE OF CONTENTS 100477 - 3150W REMOTE START INVERTER GENERATOR TABLE OF CONTENTS Maintenance ..........

  • Page 3: Introduction

    INTRODUCTION 100477 - 3150W REMOTE START INVERTER GENERATOR INTRODUCTION SAFETY DEFINITIONS Congratulations on your purchase of a Champion Power The purpose of safety symbols is to attract your attention to Equipment (CPE) product. CPE designs, builds, and supports possible dangers. The safety symbols, and their explanations, all of our products to strict specifications and guidelines.

  • Page 4: Important Safety Instructions

    IMPORTANT SAFETY INSTRUCTIONS 100477 - 3150W REMOTE START INVERTER GENERATOR IMPORTANT SAFETY INSTRUCTIONS DANGER Rotating parts can entangle hands, feet, hair, clothing and/ WARNING or accessories. Traumatic amputation or severe laceration California Proposition 65: This product contains chemicals can result.
  • Page 5 IMPORTANT SAFETY INSTRUCTIONS 100477 - 3150W REMOTE START INVERTER GENERATOR WARNING CAUTION Running engines produce heat. Severe burns can occur on Improper treatment or use of the generator can damage it, contact. Combustible material can catch fire on contact. shorten its life and void your warranty.

  • Page 6: Fuel Safety

    IMPORTANT SAFETY INSTRUCTIONS 100477 - 3150W REMOTE START INVERTER GENERATOR Fuel Safety When operating the generator: DO NOT move or tip the generator during operation. DANGER DO NOT tip the generator or allow fuel or oil to spill. GASOLINE AND GASOLINE VAPORS) ARE HIGHLY When transporting or servicing the generator: FLAMMABLE AND EXPLOSIVE.

  • Page 7: Safety Symbols

    IMPORTANT SAFETY INSTRUCTIONS 100477 - 3150W REMOTE START INVERTER GENERATOR Safety Symbols Some of the following symbols may be used on this product. Please study them and learn their meaning. Proper interpretation of these symbols will allow you to more safely operate the product.

  • Page 8: Operation Symbols

    IMPORTANT SAFETY INSTRUCTIONS 100477 - 3150W REMOTE START INVERTER GENERATOR Operation Symbols Some of the following symbols may be used on this product. Please study them and learn their meaning. Proper interpretation of these symbols will allow you to more safely operate the product.
  • Page 9 IMPORTANT SAFETY INSTRUCTIONS 100477 - 3150W REMOTE START INVERTER GENERATOR SYMBOL MEANING Fuel Valve OFF. Ignition Switch ON. Press the Ignition Switch to “ON” position. Ignition Switch OFF. Press the Ignition Switch to “OFF” position. Recoil Starter. Pull recoil starter to start the engine.

  • Page 10: Safety Labels

    IMPORTANT SAFETY INSTRUCTIONS 100477 - 3150W REMOTE START INVERTER GENERATOR Safety Labels These labels warn you of potential hazards that can cause serious injury. Read them carefully. If a label comes off or becomes hard to read, contact Technical Support Team for possible replacement.

  • Page 11: Controls And Features

    CONTROLS AND FEATURES 100477 - 3150W REMOTE START INVERTER GENERATOR CONTROLS AND FEATURES Read this operator’s manual before operating your generator. Familiarize yourself with the location and function of the controls and features. Save this manual for future reference. Generator 1.

  • Page 12: Control Panel

    CONTROLS AND FEATURES 100477 - 3150W REMOTE START INVERTER GENERATOR Control Panel 1. Fuel Valve Knob – Used to open and close the flow of fuel RECEPTACLES to the engine. 120V AC, 30A RV (NEMA TT-30R) 2. Choke – Used to start a cold engine.

  • Page 13: Wireless Remote Control

    (6) times. The RCM controls the Auto-Choke during each party responsible for compliance could void the user’s attempt to start. If the generator does not start, call Champion authority to operate the equipment. Customer Care team for assistance at 1-877-338-0999.

  • Page 14: Tools Needed

    CONTROLS AND FEATURES 100477 - 3150W REMOTE START INVERTER GENERATOR Parts Included Accessories Oil Funnel ................1 Battery Charging Cables ............1 Dual 2.4A Port USB Adapter ..........1 Remote Key Fob ..............1 Tools Needed – Phillips Screwdriver...

  • Page 15: Assembly

    ASSEMBLY 100477 - 3150W REMOTE START INVERTER GENERATOR ASSEMBLY Add Engine Oil Your generator requires some assembly. This unit ships from CAUTION our factory without oil. It must be properly serviced with fuel and oil before operation. DO NOT attempt to crank or start the engine before it has been properly filled with the recommended type and amount...

  • Page 16: Add Fuel

    ASSEMBLY 100477 - 3150W REMOTE START INVERTER GENERATOR Add Fuel OIL DIP STICK VARILLA DEL ACEITE 1. Use clean, fresh, regular unleaded gasoline with a JAUGE D'HUILE minimum octane rating of 85 and an ethanol content of 10% or less by volume. y b c 2.

  • Page 17: Grounding

    OPERATION 100477 - 3150W REMOTE START INVERTER GENERATOR a flat, level surface at all times. (Even while not in operation) NOTICE Generators must have at least 5 ft. (1.5 m) of clearance from all combustible material. In addition to clearance from all Our engines work well with 10% or less ethanol blend combustible material, generators must also have at least 3 ft.

  • Page 18: Surge Protection

    OPERATION 100477 - 3150W REMOTE START INVERTER GENERATOR Neutral Bonded to Frame* NOTICE – Neutral circuit IS electrically connected to the frame/ground Changing a remote control battery may not require the user of the generator. to reset the remote control.

  • Page 19: Manual Choke Start

    OPERATION 100477 - 3150W REMOTE START INVERTER GENERATOR CAUTION If the ignition switch is held down in the “START” position longer than 5 seconds it could damage the starter. Manual Start 1. Disconnect all electrical loads from the generator. Never start or stop the generator manually with electrical devices plugged in or turned on.

  • Page 20: Battery

    OPERATION 100477 - 3150W REMOTE START INVERTER GENERATOR Connecting Electrical Loads 2. Locate the yellow manual choke lever. Let the engine stabilize and warm up for a few minutes after starting. Plug in and turn on the desired 120 or 240 (if applicable) Volt AC single phase, 60 Hz electrical loads.

  • Page 21: Eco (Economy) Mode

    OPERATION 100477 - 3150W REMOTE START INVERTER GENERATOR 12V DC Automotive Style Outlet Volts × Amps = Watts To prolong the life of your generator and attached devices, The 12V DC outlet(s) can be used with the supplied accessories follow these steps to add electrical load: and other commercially available 12V DC automotive style plugs.

  • Page 22: Parallel Operation

    Parallel Operation If the engine will not be used for a period of two (2) weeks or The Champion model 100477 is parallel ready and can be longer, please see the Storage section for proper engine and operated in parallel with another Champion unit to increase fuel storage.

  • Page 23: Maintenance

    MAINTENANCE 100477 - 3150W REMOTE START INVERTER GENERATOR MAINTENANCE Changing the Engine Oil Change oil when the engine is warm. Refer to the oil Make certain that the generator is kept clean and stored specification to select the proper grade for your operating properly.

  • Page 24: Cleaning The Air Filter

    MAINTENANCE 100477 - 3150W REMOTE START INVERTER GENERATOR CAUTION SPARK PLUG GAP LA ABERTURA DE LA BUJÍA Failure to clean the spark arrestor will result in degraded L’ÉCARTEMENT DE LA BOUGIE engine performance. NOTICE Federal and local laws and administrative requirements 6.

  • Page 25: Remote Control Battery

    STORAGE 100477 - 3150W REMOTE START INVERTER GENERATOR 4. Store the battery in a cool, dry place. EVERY 100 HOURS OR EVERY SEASON Charge the Battery Change oil For a generator equipped with batteries for electric starting, Clean/adjust spark plug proper battery maintenance and storage should be followed.

  • Page 26: Long Term Storage (More Than 1 Year)

    STORAGE 100477 - 3150W REMOTE START INVERTER GENERATOR 6. Option 1: Drain Gasoline from Carburetor 12. Store the generator in a cool, dry place out of direct sunlight. 6a. Turn the fuel valve to the “OFF”. 6b. Place inverter on blocks to allow appropriate gasoline Long Term Storage (more than 1 year) container or pan to slide under inverter.
  • Page 27 STORAGE 100477 - 3150W REMOTE START INVERTER GENERATOR DANGER Generator exhaust contains odorless and colorless carbon monoxide gas. To avoid accidental or unintended ignition of your generator during periods of storage, the following precautions should be followed: – When storing the generator make sure the ignition...

  • Page 28: Specifications

    SPECIFICATIONS 100477 - 3150W REMOTE START INVERTER GENERATOR SPECIFICATIONS Fuel Specifications Use regular unleaded gasoline with a minimum octane rating of Generator Specifications 85 and an ethanol content of 10% or less by volume. DO NOT USE E15 or E85. DO NOT OVERFILL.

  • Page 29: Parts Diagram

    SPECIFICATIONS 100477 - 3150W REMOTE START INVERTER GENERATOR Parts Diagram...

  • Page 30: Parts List

    SPECIFICATIONS 100477 - 3150W REMOTE START INVERTER GENERATOR Parts List Part Number Description Qty. Part Number Description Qty. Hasp, Maintenance 35 1.5789.0615 Flange Bolt M6 × 15 83.200205.02 Cover 36 1.845.4816 Screw ST4.8 × 16 2.08.055.1 Bolt M6 × 14, Black 37 1.845.4219...
  • Page 31 SPECIFICATIONS 100477 - 3150W REMOTE START INVERTER GENERATOR Part Number Description Qty. Part Number Description Qty. Rubber Sleeve, End Control Unit, 2.8KW, 66 83.190006.01 103 83.221000.51 Cover 120V/60Hz, Wireless Parallel 67 83.190003.01 End Cover, Generator 104 1.16674.0516 Flange Bolt M5 × 16 68 83.190001.01...
  • Page 32 SPECIFICATIONS 100477 - 3150W REMOTE START INVERTER GENERATOR Part Number Description Qty. 8 Amp Circuit Breaker, 137 5.1200.308 Push Button Receptacle 5-20R, 138 5.1120.010 Duplex 20 Amp Circuit 139 5.1210.920 Breaker, Push Button, 30 Amp Circuit 140 5.1210.930 Breaker, Push Button, 141 122.210003.01...

  • Page 33: Engine Parts Diagram

    SPECIFICATIONS 100477 - 3150W REMOTE START INVERTER GENERATOR Engine Parts Diagram...

  • Page 34: Engine Parts List

    SPECIFICATIONS 100477 - 3150W REMOTE START INVERTER GENERATOR Engine Parts List Part Number Description Qty. Part Number Description Qty. Flange Bolt M8 × 35 43 1.276.6205 Bearing 6205 1.5789.0835 Woodruff Key Oil Seal 44 2.14.017 2.11.014 4 × 6.5 × 16 Ø25 ×...
  • Page 35 SPECIFICATIONS 100477 - 3150W REMOTE START INVERTER GENERATOR Part Number Description Qty. 79 23.020001.01 Breather Tube 80 83.021101.01 Cover, Cylinder Head Gasket, Cylinder Head 81 83.021001.01 Element Element Component, 82 83.021200.01 Head Cover Gasket, Cylinder Head 83 83.020002.01 Cover 84 83.050301.01 Ring, First Piston 85 83.050302.01...

  • Page 36: Wiring Diagram

    SPECIFICATIONS 100477 - 3150W REMOTE START INVERTER GENERATOR Wiring Diagram...

  • Page 37: Troubleshooting

    TROUBLESHOOTING 100477 - 3150W REMOTE START INVERTER GENERATOR TROUBLESHOOTING Problem Cause Solution No fuel. Add fuel. Generator will not start. Faulty spark plug. Replace spark plug. Unit loaded during start up. Remove load from unit. Fill crankcase to the proper level.
  • Page 38 Warranty Registration Card and a copy of your sales – Problems caused by parts that are not original Champion Power receipt from one of CPE’s retail locations as proof of purchase. Equipment parts.
  • Page 39 The United States Environment Protection Agency (U.S. EPA.) and the California Air Resources Board (CARB) Emission Control System Warranty Your Champion Power Equipment (CPE) engine complies with both the U.S. EPA and state of California Air Resources Board (CARB) emission regulations.
  • Page 40 EMISSION CONTROL SYSTEM WARRANTY The following are specific provisions relative to your Emission Control System (ECS) Warranty Coverage. 1. APPLICABILITY: This warranty shall apply to 1995 and later model year California small off-road engines (SORE) (for other states, 1997 and later model year engines). The ECS Warranty Period shall begin on the date the new engine or equipment is delivered to its original, end-use purchaser, and shall continue for 24 consecutive months thereafter.
  • Page 41 You must take your CPE engine or the product on which it is installed, along with your warranty registration card or other proof of original purchase date, at your expense, to any Champion Power Equipment dealer who is authorized by Champion Power Equipment, Inc. to sell and service that CPE product during his normal business hours.

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