Yamaha YZ85(V) Owner's Service Manual page 268

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KICK SHAFT, SHIFT SHAFT AND PRIMARY DRIVE GEAR
3
2
1
5PA40980
5PA40990
5PA41000
5PA41010
5PA41020
REMOVAL POINTS
Primary drive gear
1. Remove:
Nut (primary drive gear) 1
G
Use the drive gear holder 2.
3
Drive gear holder:
NOTE:
Hold the drive gear holder onto the crankcase
using the M6 bolts 3.
Kick shaft assembly
1. Remove:
Kick shaft assembly 1
G
NOTE:
Unhook the torsion spring 2 from the hole a
in the crankcase.
INSPECTION
Kick shaft and kick gear
1. Check:
Kick gear smooth movement
G
Unsmooth movement → Replace.
2. Inspect:
Kick shaft 1
G
Wear/damage → Replace.
Kick gear, kick idle gear
1. Inspect:
Kick gear 1
G
Kick idle gear 2
G
Gear teeth a
G
Wear/damage → Replace.
Kick gear clip
1. Measure:
Kick clip friction force
G
Out of specification → Replace.
Use a spring gauge 1.
Kick clip friction force:
4 - 35
ENG
YM-01495/90890-01495
0.6 ~ 1.5 kg (1.3 ~ 3.3 lb)

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