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Read this manual carefully before operating this vehicle. Il convient de lire attentivement ce manuel avant la pre- mière utilisation du véhicule. Bitte lesen Sie diese Bedienungsanleitung sorgfältig durch, bevor Sie das Fahrzeug in Betrieb nehmen. OWNER’S MANUAL MANUEL DU PROPRIÉTAIRE BEDIENUNGSANLEITUNG YZ85(D) YZ85LW(D)
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PRINTED ON RECYCLED PAPER PRINTED IN JAPAN IMPRIMÉ SUR PAPIER RECYCLÉ 2012.06-0.3×1 CR AUF RECYCLINGPAPIER GEDRUCKT (E,F,G)
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Read this manual carefully before operating this vehicle. OWNER’S MANUAL YZ85(D) YZ85LW(D) 1SN-28199-81-E0...
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EAU46090 Read this manual carefully before operating this vehicle. This manual should stay with this vehicle if it is sold.
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INTRODUCTION EAU41544 Congratulations on your purchase of the Yamaha YZ85(D)/YZ85LW(D). This model is the result of Yamaha’s vast experi- ence in the production of fine sporting, touring, and pacesetting racing machines. It represents the high degree of craftsman- ship and reliability that have made Yamaha a leader in these fields.
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INTRODUCTION AN IMPORTANT NOTE TO PARENTS: This motorcycle is not a toy. Before you let your child ride this motorcycle, you should understand the instructions and warn- ings in this Owner’s Manual. Then be sure your child understands and will follow them. Children differ in skills, physical abil- ities, and judgment.
IMPORTANT MANUAL INFORMATION EAU10133 Particularly important information is distinguished in this manual by the following notations: This is the safety alert symbol. It is used to alert you to potential personal injury hazards. Obey all safety messages that follow this symbol to avoid possible injury or death.
TABLE OF CONTENTS LOCATION OF IMPORTANT FOR YOUR SAFETY – Checking the shift pedal ....7-19 LABELS ..........1-1 PRE-OPERATION CHECKS ..... 5-1 Checking the front and rear brake pads .......... 7-20 SAFETY INFORMATION ....2-1 OPERATION AND IMPORTANT Checking the brake fluid level ..7-20 RIDING POINTS ........
Read and understand all of the labels on your vehicle. They contain important information for safe and proper operation of your vehicle. Never remove any labels from your vehicle. If a label becomes difficult to read or comes off, a replacement label is available from your Yamaha dealer. For Canada...
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LOCATION OF IMPORTANT LABELS For Canada Use premium unleaded Utiliser de préférence un mélange gasoline / oil premix only. huile/super sans plomb. 3XJ-2415E-A1 3XJ-2415E-B1 This spark ignition system meets all requirements of the Canadian Interference Causing Equipment Regulations. Ce système d’allumage par étincelle de véhicule respecte toutes les exigences du Règlement sur le matériel brouilleur du Canada.
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LOCATION OF IMPORTANT LABELS For Canada AVERTISSEMENT TIRE INFORMATION Cold tire normal pressure should be set as LIRE LE MANUEL DU PROPRIETAIRE AINSI QUE TOUTES LES follows. ETIQUETTES AVANT D’UTILISER CE VEHICULE. FRONT : 100kPa, {1.00kgf/cm }, 15psi NE JAMAIS TRANSPORTER DE PASSAGER. La conduite avec REAR : 100kPa, {1.00kgf/cm }, 15psi...
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LOCATION OF IMPORTANT LABELS For Europe...
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LOCATION OF IMPORTANT LABELS For Europe 100 kPa 100 kPa 1.00 kgf/cm² 1.00 kgf/cm² 15 psi 15 psi 5PG-2816R-00 4AA-22259-40 YAMAHA MOTOR CO., LTD. SHIZUOKA JAPAN YAMAHA 4GB-2155A-00...
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LOCATION OF IMPORTANT LABELS Familiarize yourself with the following pictograms and read the explanatory text. Read the Owner’s manual. Never use on paved roads. Always approved Never carry passengers. helmet and protective gear. Use from 6 years old. This unit contains high- Operation of this motorcycle...
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LOCATION OF IMPORTANT LABELS Use unleaded gasoline only. Measure the tire pressure when the tires are cold. Adjust the tire pressure. Improper tire pressure can cause loss of control. Loss of control can result in **.* kPa **.* kPa severe injury or death. *.** kgf/cm²...
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LOCATION OF IMPORTANT LABELS For Oceania and South Africa...
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LOCATION OF IMPORTANT LABELS For Oceania and South Africa WARNING BEFORE YOU OPERATE THIS VEHICLE, READ THE OWNER’S MANUAL AND ALL LABELS. NEVER CARRY A PASSENGER. You increase your risk of losing control if you carry a passenger. NEVER OPERATE THIS VEHICLE ON PUBLIC ROADS.
SAFETY INFORMATION ● ● EAU41468 Never operate a motorcycle with- The failure of motorists to detect out proper training or instruction. and recognize motorcycles in traf- Take a training course. Beginners fic is the predominating cause of Be a Responsible Owner should receive training from a cer- automobile/motorcycle accidents.
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SAFETY INFORMATION ● ● Many accidents involve inexperi- the handlebar and both feet on the Always wear protective clothing enced operators. operator footrests during operation that covers your legs, ankles, and • Make sure that you are qualified to maintain control of the motorcy- feet.
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Yamaha, even if sold and sion travel, steering travel or con- doors, carbon monoxide can rap- trol operation.
SAFETY INFORMATION ● motorcycle’s electrical system, an Shift the transmission in gear (for electric failure could result, which models with a manual transmis- could cause a dangerous loss of sion). lights or engine power. ● Secure the motorcycle with tie- downs or suitable straps that are Aftermarket Tires and Rims attached to solid parts of the mo-...
INSTRUMENT AND CONTROL FUNCTIONS EAU40660 EAU12850 EAU12871 Handlebar switch Clutch lever Shift pedal 1. Engine stop button “ENGINE STOP” 1. Clutch lever 1. Shift pedal The clutch lever is located at the left The shift pedal is located on the left EAU53960 Engine stop button “ENGINE STOP”...
INSTRUMENT AND CONTROL FUNCTIONS EAU41264 3. While holding the lever pushed EAU12941 Brake lever Brake pedal away from the throttle grip, turn the The brake lever is located on the right adjusting bolt in direction (a) to in- side of the handlebar. To apply the front crease the distance, and in direc- brake, pull the lever toward the throttle tion (b) to decrease it.
INSTRUMENT AND CONTROL FUNCTIONS EAU13182 EAU41833 Fuel tank cap Fuel This motorcycle has been designed to use a premixed fuel of gasoline and 2- stroke engine oil. Always mix the gaso- line and oil in a clean container before filling the fuel tank. ECA15601 NOTICE Always use fresh gasoline, and fill...
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INSTRUMENT AND CONTROL FUNCTIONS Your Yamaha engine has been de- Filling the fuel tank other sources of ignition such as signed to use premium unleaded gaso- the pilot lights of water heaters and line with a pump octane number clothes dryers.
INSTRUMENT AND CONTROL FUNCTIONS wash with soap and water. If gaso- EAU41360 EAU41280 Fuel tank breather hose Fuel cock line spills on your clothing, change The fuel cock supplies fuel from the your clothes. tank to the carburetor while filtering it al- The fuel cock has two positions: 1.
INSTRUMENT AND CONTROL FUNCTIONS EAU13640 EAU13650 Starter (choke) knob Kickstarter 1. Arrow mark positioned over “ON” 1. Starter (choke) knob 1. Kickstarter lever With the lever in this position, fuel flows Starting a cold engine requires a richer To start the engine, fold out the kick- to the carburetor.
INSTRUMENT AND CONTROL FUNCTIONS EAU46282 EAU41472 Seat Adjusting the front fork EWA10180 WARNING To remove the seat Remove the bolts, and then slide the Always adjust both fork legs equal- seat to the rear and pull upward. ly, otherwise poor handling and loss of stability may result.
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INSTRUMENT AND CONTROL FUNCTIONS thereby soften the compression damping, turn the adjusting screw Although the total number of clicks of a on each fork leg in direction (b). damping force adjusting mechanism may not exactly match the above spec- ifications due to small differences in production, the actual number of clicks always represents the entire adjusting range.
INSTRUMENT AND CONTROL FUNCTIONS EAU51650 EAU41333 Front fork bleeding Adjusting the shock absorber EWA10200 assembly WARNING This shock absorber assembly is Always bleed both fork legs, other- equipped with a spring preload adjust- wise poor handling and loss of sta- ing nut, a rebound damping force ad- bility may result.
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Spring preload: rection (b). ● A special wrench can be ob- Minimum (soft): tained at a Yamaha dealer to Distance A = 218.5 mm (8.60 in) make this adjustment. Standard:YZ85(D) Distance A = 215.0 mm (8.46 in) ●...
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Take the shock To obtain a precise adjustment, it is ad- absorber assembly to a Yamaha visable to check the actual total number dealer for any service. of clicks or turns of each damping force...
INSTRUMENT AND CONTROL FUNCTIONS EAU41381 Removable sidestand 1. Sidestand This motorcycle is equipped with a re- movable sidestand. Make sure that the sidestand is proper- ly secured when the motorcycle is be- ing supported or is being transported. EWA14601 WARNING ●...
• If necessary, add recommended coolant to specified level. 7-10 • Check cooling system for leakage. • Check operation. • If soft or spongy, have Yamaha dealer bleed hydraulic system. • Check brake pads for wear. Front brake • Replace if necessary.
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• Make sure that operation is smooth. • Check throttle grip free play. Throttle grip 7-15, 7-24 • If necessary, have Yamaha dealer adjust throttle grip free play and lubricate cable and grip housing. • Check chain slack. • Adjust if necessary.
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FOR YOUR SAFETY – PRE-OPERATION CHECKS ITEM CHECKS PAGE Front fork and rear shock ab- • Check that they operate smoothly and there is no oil leakage. 4-7, 4-9, 4-9, 7-26 sorber assembly • Make sure that all nuts, bolts and screws are properly tightened. Chassis fasteners —...
1. Turn the fuel cock lever to “ON”. there is a control or function you do not that the starter (choke) is not required 2. Shift the transmission into the neu- understand, ask your Yamaha dealer. when the engine is warm. Instead, start tral position. EWA10271 the engine with the throttle slightly 3.
OPERATION AND IMPORTANT RIDING POINTS EAU16671 ECA10260 4. Once the motorcycle has reached Shifting NOTICE a speed high enough to change ● gears, close the throttle, and at the Even with the transmission in same time, quickly pull the clutch the neutral position, do not coast for long periods of time lever in.
Since the engine and exhaust cur during the engine break-in system can become very hot, period, immediately have a park in a place where pedestri- Yamaha dealer check the vehi- ans or children are not likely to cle. touch them and be burned. ●...
To avoid possible burns, let tivities incorrectly may increase brake components cool before your risk of injury or death during touching them. service or while using the vehicle. If you are not familiar with vehicle ser- vice, have a Yamaha dealer perform service.
If you are in doubt as to what intervals to follow in maintaining and lubricating your motorcycle, consult your Yamaha dealer. Items marked with an asterisk should be performed by a Yamaha dealer as they require special tools, data and technical skills.
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PERIODIC MAINTENANCE AND ADJUSTMENT After Every Every Every ITEM ROUTINE break-in race third race fifth race required • Check cylinder for score marks or wear. √ √ • Clean. 5 * Cylinder √ • Replace. • Check clutch housing, friction plates, clutch plates √...
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• Clean and regap. Spark plug √ • Replace. • Check chain slack, alignment and condition. √ √ • Adjust and thoroughly lubricate chain with Yamaha Drive chain chain and cable lube or equivalent. √ • Replace. √ √ • Check coolant level and for leakage.
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PERIODIC MAINTENANCE AND ADJUSTMENT After Every Every Every ITEM ROUTINE break-in race third race fifth race required • Adjust lever position and pedal height. • Lubricate pivot points. • Check brake disk surface. √ √ • Check fluid level and for leakage. •...
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PERIODIC MAINTENANCE AND ADJUSTMENT After Every Every Every ITEM ROUTINE break-in race third race fifth race required • Check for wear or damage. Drive chain roller and √ 24 * support guide • Replace if necessary. √ √ • Check operation and tighten if necessary. 25 * Rear suspension √...
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PERIODIC MAINTENANCE AND ADJUSTMENT • Every two years replace the internal components of the brake master cylinders and calipers, and change the brake fluid. • Replace the brake hoses every four years and if cracked or damaged.
Do not attempt to 1. Spark plug gap diagnose such problems yourself. In- Spark plug gap: stead, have a Yamaha dealer check 1. Spark plug cap 0.5–0.6 mm (0.020–0.024 in) the vehicle. 2. Remove the spark plug as shown, with a spark plug wrench available at a Yamaha dealer.
If any then wipe off any grime from the leakage is found, have a Yamaha deal- spark plug threads. er check and repair the motorcycle. In 2. Install the spark plug with the...
PERIODIC MAINTENANCE AND ADJUSTMENT ECA10452 EAU20070 Coolant NOTICE The coolant level should be checked ● In order to prevent clutch slip- before each ride. In addition, the cool- page (since the transmission oil ant must be changed at the intervals also lubricates the clutch), do specified in the periodic maintenance not mix any chemical additives.
If water has been added to Antifreeze/water mixture ratio: the coolant, have a Yamaha Recommended antifreeze: dealer check the antifreeze con- 1. Coolant drain bolt High-quality ethylene glycol anti- tent of the coolant as soon as 2.
If tion chart. Clean or, if necessary, re- coolant is leaking, have a Yamaha place the air filter element more dealer check the cooling system. frequently if you are riding in unusually wet or dusty areas.
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Recommended oil: excessively worn. [ECA10481] Yamaha foam air filter oil or other NOTICE: Be sure to install the quality foam air filter oil washer with its curved side fac- 7. Pull the sponge material over the ing outward as shown.
Therefore, most car- justed when necessary. buretor adjustments should be left to a 1. Start the engine and thoroughly Yamaha dealer, who has the neces- warm it up. sary professional knowledge and expe- 2. Turn the throttle stop screw until rience.
PERIODIC MAINTENANCE AND ADJUSTMENT EAU48432 3. To increase the throttle grip free EAU41822 Adjusting the throttle grip free Tires play, turn the adjusting nut in direc- play Tires are the only contact between the tion (a). To decrease the throttle vehicle and the road.
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After extensive tests, only the tires list- cracked, have a Yamaha dealer re- ed below have been approved for this place the tire immediately.
EWA14390 looseness or damage before each WARNING ride. If any damage is found, have ● Have a Yamaha dealer replace a Yamaha dealer replace the excessively worn tires. Operat- wheel. Do not attempt even the ing the motorcycle with exces- smallest repair to the wheel.
PERIODIC MAINTENANCE AND ADJUSTMENT EAU48373 decrease the clutch lever free play, Adjusting the clutch lever free turn the adjusting nut in direction play (b). The clutch lever free play should mea- sure 10.0–15.0 mm (0.39–0.59 in) as shown. Periodically check the clutch le- ver free play and, if necessary, adjust it as follows.
The operation of the shift pedal should dent. be checked before each ride. If opera- tion is not smooth, have a Yamaha dealer check the vehicle. 1. No brake lever free play There should be no free play at the brake lever end.
EAU22581 Checking the front and rear Checking the brake fluid level touches the brake disc, have a Yamaha brake pads Before riding, check that the brake fluid dealer replace the brake pads as a set.
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● Rear brake Use only the specified brake flu- fluid level goes down suddenly, have a id; otherwise, the rubber seals Yamaha dealer check the cause before may deteriorate, causing leak- further riding. age. ● Refill with the same type of brake fluid.
PERIODIC MAINTENANCE AND ADJUSTMENT EAU51720 EAU22760 Changing the brake fluid Drive chain slack Have a Yamaha dealer change the The drive chain slack should be brake fluid at the intervals specified in checked before each ride and adjusted the periodic maintenance and lubrica- if necessary.
1. Remove all dirt and mud from the drive chain with a brush or cloth. For a thorough cleaning, have a Yamaha dealer remove the drive chain and soak it in solvent. 1. Axle nut 2. Spray Yamaha Chain and Cable 2.
If the cable or cover becomes dirty, wipe clean with [EWA10711] a moist cloth. Recommended lubricant: Clutch lever Yamaha Chain and Cable Lube or 4- stroke engine oil 7-24...
The pivoting points of the rear suspen- sion must be lubricated by a Yamaha dealer at the intervals specified in the periodic maintenance and lubrication chart.
The swingarm pivots must be lubricat- face and hold it in an upright posi- fork does not operate smoothly, ed by a Yamaha dealer at the intervals tion. WARNING! To avoid injury, have a Yamaha dealer check or re- specified in the periodic maintenance securely support the vehicle so pair it.
Yamaha dealer check ward and backward. If any free not available, by placing a jack un- the wheel bearings. play can be felt, have a Yamaha der the frame in front of the rear dealer check or repair the steering. wheel.
PERIODIC MAINTENANCE AND ADJUSTMENT a jack either under each side of the EAU24360 4. Pull the wheel axle out, and then Front wheel frame in front of the rear wheel or under remove the wheel. NOTICE: Do each side of the swingarm. not apply the brake after the EAU41343 wheel has been removed to-...
PERIODIC MAINTENANCE AND ADJUSTMENT 3. Lower the front wheel so that it is EAU25080 Rear wheel on the ground, install the remov- able sidestand, and then rest the EAU41313 motorcycle on it. To remove the rear wheel 4. Install the washer and axle nut, EWA10821 WARNING and then tighten the axle nut to the...
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PERIODIC MAINTENANCE AND ADJUSTMENT 6. While supporting the brake caliper 2. Install the wheel and the brake cal- 5. Adjust the drive chain slack. (See and slightly lifting the wheel, pull iper bracket by inserting the wheel page 7-22.) the wheel axle out. axle from the right-hand side.
The following troubleshooting charts represent quick and easy procedures for checking these vital systems your- self. However, should your motorcycle require any repair, take it to a Yamaha dealer, whose skilled technicians have the necessary tools, experience, and know-how to service the motorcycle properly.
Wipe off with a dry cloth and correct the the kickstarter. spark plug gap, or replace the spark plug. Remove the spark plug and check the electrodes. The engine does not start. Have a Yamaha dealer check the vehicle. Have a Yamaha dealer check the vehicle. 7-32...
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Start the engine. If the engine overheats again, have a The coolant level Yamaha dealer check and repair the cooling system. is OK. If coolant is not available, tap water can be temporarily used instead, provided that it is changed to the recommended coolant as soon as possible.
Some models are equipped with ble. Rust and corrosion can develop matte colored finished parts. Be Cleaning sure to consult a Yamaha dealer for even if high-quality components are ECA17691 advice on what products to use be- used. A rusty exhaust pipe may go un-...
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MOTORCYCLE CARE AND STORAGE sure to rinse off any detergent and insects will come off more easily if 4. To prevent corrosion, it is recom- residue using plenty of water, as the area is covered with a wet cloth for mended to apply a corrosion pro- it is harmful to plastic parts.
Pour a teaspoonful of engine oil Consult a Yamaha dealer for advice on wet, will allow water and humid- into the spark plug bore. what products to use.
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MOTORCYCLE CARE AND STORAGE prevent damage or injury from sparking, make sure to ground the spark plug elec- trodes while turning the en- gine over. [EWA10951] 5. Lubricate all control cables and the pivoting points of all levers and brake pedal. 6.
Record the vehicle identification num- ber and model label information in the spaces provided below for assistance when ordering spare parts from a Yamaha dealer or for reference in case the vehicle is stolen. VEHICLE IDENTIFICATION NUMBER: 1. Vehicle identification number 1.
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INDEX Fuel tank breather hose......4-5 Storage............8-3 Fuel tank cap .......... 4-3 Supporting the motorcycle ....7-27 Air filter element, cleaning..... 7-12 Swingarm pivots, lubricating ....7-26 Handlebar switch ........4-1 Brake and clutch levers, Throttle grip and cable, checking and lubricating ..... 7-24 checking and lubricating .....
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EAU53771 WARNING Improper motorcycle use can result in SEVERE INJURY or DEATH. ALWAYS USE NEVER USE NEVER CARRY PASSENGERS AN APPROVED ON PAVED HELMET AND ROADS PROTECTIVE GEAR NEVER ALWAYS operate: • without proper training or instruction. • use proper riding techniques to avoid •...