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Read this manual carefully before operating this vehicle.
Il convient de lire attentivement ce manuel avant la pre-
mière utilisation du véhicule.
Bitte lesen Sie diese Bedienungsanleitung sorgfältig
durch, bevor Sie das Fahrzeug in Betrieb nehmen.



   Summary of Contents for YAMAHA YZ85(B)

  • Page 1

    Read this manual carefully before operating this vehicle. Il convient de lire attentivement ce manuel avant la pre- mière utilisation du véhicule. Bitte lesen Sie diese Bedienungsanleitung sorgfältig durch, bevor Sie das Fahrzeug in Betrieb nehmen. OWNER’S MANUAL MANUEL DU PROPRIÉTAIRE BEDIENUNGSANLEITUNG YZ85(B) YZ85LW(B)

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  • Page 3

    Read this manual carefully before operating this vehicle. OWNER’S MANUAL YZ85(B) YZ85LW(B) 1SN-28199-80-E0...

  • Page 4

    EAU46090 Read this manual carefully before operating this vehicle. This manual should stay with this vehicle if it is sold.

  • Page 5

    INTRODUCTION EAU41544 Congratulations on your purchase of the Yamaha YZ85(B)/YZ85LW(B). This model is the result of Yamaha’s vast experience in the production of fine sporting, touring, and pacesetting racing machines. It represents the high degree of craftsmanship and reliability that have made Yamaha a leader in these fields.

  • Page 6

    INTRODUCTION AN IMPORTANT NOTE TO PARENTS: This motorcycle is not a toy. Before you let your child ride this motorcycle, you should understand the instructions and warn- ings in this Owner’s Manual. Then be sure your child understands and will follow them. Children differ in skills, physical abil- ities, and judgment.

  • Page 7: Important Manual Information

    IMPORTANT MANUAL INFORMATION EAU10132 Particularly important information is distinguished in this manual by the following notations: This is the safety alert symbol. It is used to alert you to potential personal injury hazards. Obey all safety messages that follow this symbol to avoid possible injury or death.

  • Page 8

    IMPORTANT MANUAL INFORMATION EAU10200 YZ85(B)/YZ85LW(B) OWNER’S MANUAL ©2011 by Yamaha Motor Co., Ltd. 1st edition, May 2011 All rights reserved. Any reprinting or unauthorized use without the written permission of Yamaha Motor Co., Ltd. is expressly prohibited. Printed in Japan.

  • Page 9: Table Of Contents

    TABLE OF CONTENTS LOCATION OF IMPORTANT FOR YOUR SAFETY – Checking the shift pedal ....7-19 LABELS ..........1-1 PRE-OPERATION CHECKS ..... 5-1 Checking the front and rear brake pads ......7-19 SAFETY INFORMATION ....2-1 OPERATION AND IMPORTANT Checking the brake fluid level ..7-20 RIDING POINTS ........

  • Page 10

    TABLE OF CONTENTS Storage ...........8-3 SPECIFICATIONS ......9-1 CONSUMER INFORMATION...10-1 Identification numbers ....10-1...

  • Page 11: Location Of Important Labels

    Read and understand all of the labels on your vehicle. They contain important information for safe and proper operation of your vehicle. Never remove any labels from your vehicle. If a label becomes difficult to read or comes off, a replacement label is available from your Yamaha dealer. For Canada...

  • Page 12

    LOCATION OF IMPORTANT LABELS For Canada Use premium unleaded Utiliser de préférence un mélange gasoline / oil premix only. huile/super sans plomb. 3XJ-2415E-A1 3XJ-2415E-B1 This spark ignition system meets all requirements of the Canadian Interference Causing Equipment Regulations. Ce système d’allumage par étincelle de véhicule respecte toutes les exigences du Règlement sur le matériel brouilleur du Canada.

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  • Page 15

    LOCATION OF IMPORTANT LABELS For Europe 100 kPa 100 kPa 1.00 kgf/cm² 1.00 kgf/cm² 15 psi 15 psi 5PG-2816R-00 4AA-22259-40 YAMAHA MOTOR CO., LTD. SHIZUOKA JAPAN YAMAHA 4GB-2155A-00...

  • Page 16

    LOCATION OF IMPORTANT LABELS Familiarize yourself with the following pictograms and read the explanatory text. Read the Owner’s manual. Use unleaded gasoline only. This unit contains high-pressure Measure the tire pressure when nitrogen gas. the tires are cold. Mishandling can cause an explosion.

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    LOCATION OF IMPORTANT LABELS For Oceania and South Africa...

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  • Page 19: Safety Information

    SAFETY INFORMATION EAU41467 Safe Riding yourself conspicuous appears to Perform the pre-operation checks each be very effective in reducing the time you use the vehicle to make sure it chance of this type of accident. Be a Responsible Owner is in safe operating condition. Failure to Therefore: As the vehicle’s owner, you are respon- inspect or maintain the vehicle properly...

  • Page 20

    SAFETY INFORMATION Many accidents have been caused Protective Apparel Avoid Carbon Monoxide Poisoning by error of the motorcycle opera- The majority of fatalities from motorcy- All engine exhaust contains carbon tor. A typical error made by the op- cle accidents are the result of head in- monoxide, a deadly gas.

  • Page 21

    Yamaha accessories, which are avail- or others. Installing aftermarket prod- or front fork area, they must be able only from a Yamaha dealer, have ucts or having other modifications per- as lightweight as possible and been designed, tested, and approved formed to your vehicle that change any should be kept to a minimum.

  • Page 22: Specifications

    SAFETY INFORMATION electric failure could result, which Shift the transmission in gear (for could cause a dangerous loss of models with a manual transmis- lights or engine power. sion). Secure the motorcycle with tie- Aftermarket Tires and Rims downs or suitable straps that are The tires and rims that came with your attached to solid parts of the mo- motorcycle were designed to match the...

  • Page 23: Description

    DESCRIPTION EAU10410 Left view 1. Radiator cap (page 7-10) 2. Fuel cock (page 4-5) 3. Shock absorber assembly spring preload adjusting nut (page 4-9) 4. Air filter element (page 7-12) 5. Seat (page 4-7) 6. Shift pedal (page 4-1) 7. Throttle stop screw (page 7-14) 8.

  • Page 24: Right View

    DESCRIPTION EAU10420 Right view 1. Shock absorber assembly compression damping force adjusting screw 9. Brake pedal (page 4-2) (page 4-9) 10.Transmission oil drain bolt (page 7-9) 2. Kickstarter (page 4-6) 11.Shock absorber assembly rebound damping force adjusting screw 3. Front fork rebound damping force adjusting screw (page 4-7) (page 4-9) 4.

  • Page 25: Controls And Instruments

    DESCRIPTION EAU10430 Controls and instruments 1. Clutch lever (page 4-1) 2. Engine stop button (page 4-1) 3. Brake lever (page 4-2) 4. Throttle grip (page 7-15) 5. Fuel tank cap (page 4-3)

  • Page 26: Instrument And Control Functions

    INSTRUMENT AND CONTROL FUNCTIONS EAU40660 EAU12850 EAU12871 Handlebar switch Clutch lever Shift pedal 1. Engine stop button “ENGINE STOP” 1. Clutch lever 1. Shift pedal The clutch lever is located at the left The shift pedal is located on the left EAU12671 Engine stop button “ENGINE STOP”...

  • Page 27: Brake Lever

    INSTRUMENT AND CONTROL FUNCTIONS EAU41263 3. While holding the lever pushed EAU12941 Brake lever Brake pedal away from the handlebar grip, turn The brake lever is located at the right the adjusting bolt in direction (a) to handlebar grip. To apply the front increase the distance, and in direc- brake, pull the lever toward the handle- tion (b) to decrease it.

  • Page 28: Fuel Tank Cap

    INSTRUMENT AND CONTROL FUNCTIONS EAU13182 EAU41833 Fuel tank cap Fuel This motorcycle has been designed to use a premixed fuel of gasoline and 2- stroke engine oil. Always mix the gaso- line and oil in a clean container before filling the fuel tank. ECA15601 NOTICE Always use fresh gasoline, and fill...

  • Page 29

    INSTRUMENT AND CONTROL FUNCTIONS Your Yamaha engine has been de- Filling the fuel tank other sources of ignition such as signed to use premium unleaded gaso- the pilot lights of water heaters and line with a pump octane number clothes dryers.

  • Page 30: Fuel Tank Breather Hose

    INSTRUMENT AND CONTROL FUNCTIONS wash with soap and water. If gaso- EAU41360 EAU41280 Fuel tank breather hose Fuel cock line spills on your clothing, change The fuel cock supplies fuel from the your clothes. tank to the carburetor while filtering it al- The fuel cock has two positions: 1.

  • Page 31: Starter (choke) Knob

    INSTRUMENT AND CONTROL FUNCTIONS EAU13640 EAU13650 Starter (choke) knob Kickstarter 1. Arrow mark positioned over “ON” 1. Starter (choke) knob 1. Kickstarter lever With the lever in this position, fuel flows Starting a cold engine requires a richer To start the engine, fold out the kick- to the carburetor.

  • Page 32: Seat

    INSTRUMENT AND CONTROL FUNCTIONS EAU46281 EAU41472 Seat Adjusting the front fork EWA10180 WARNING To remove the seat Remove the bolts, and then slide the Always adjust both fork legs equal- seat to the rear and pull upward. ly, otherwise poor handling and loss of stability may result.

  • Page 33

    INSTRUMENT AND CONTROL FUNCTIONS thereby soften the compression damping, turn the adjusting screw Although the total number of clicks of a on each fork leg in direction (b). damping force adjusting mechanism may not exactly match the above spec- ifications due to small differences in production, the actual number of clicks always represents the entire adjusting range.

  • Page 34: Front Fork Bleeding

    INSTRUMENT AND CONTROL FUNCTIONS EAU51650 EAU41333 Front fork bleeding Adjusting the shock absorber EWA10200 assembly WARNING This shock absorber assembly is Always bleed both fork legs, other- equipped with a spring preload adjust- wise poor handling and loss of sta- ing nut, a rebound damping force ad- bility may result.

  • Page 35

    Spring preload: rection (b). A special wrench can be ob- Minimum (soft): tained at a Yamaha dealer to Distance A = 218.5 mm (8.60 in) make this adjustment. Standard:YZ85(B) Distance A = 215.0 mm (8.46 in)

  • Page 36

    Take the shock To obtain a precise adjustment, it is ad- absorber assembly to a Yamaha visable to check the actual total number dealer for any service. of clicks or turns of each damping force...

  • Page 37: Removable Sidestand

    INSTRUMENT AND CONTROL FUNCTIONS EAU41381 Removable sidestand 1. Sidestand This motorcycle is equipped with a re- movable sidestand. Make sure that the sidestand is proper- ly secured when the motorcycle is be- ing supported or is being transported. EWA14601 WARNING Never apply force on the motor- cycle while it is on the side- stand.

  • Page 38: For Your Safety - Pre-operation Checks

    • If necessary, add recommended coolant to specified level. 7-10 • Check cooling system for leakage. • Check operation. • If soft or spongy, have Yamaha dealer bleed hydraulic system. • Check brake pads for wear. Front brake • Replace if necessary.

  • Page 39

    • Make sure that operation is smooth. • Check throttle grip free play. Throttle grip 7-15, 7-24 • If necessary, have Yamaha dealer adjust throttle grip free play and lubricate cable and grip housing. • Check chain slack. • Adjust if necessary.

  • Page 40

    FOR YOUR SAFETY – PRE-OPERATION CHECKS ITEM CHECKS PAGE Front fork and rear shock ab- • Check that they operate smoothly and there is no oil leakage. 4-7, 4-9, 4-9, 7-26 sorber assembly • Make sure that all nuts, bolts and screws are properly tightened. Chassis fasteners —...

  • Page 41: Operation And Important Riding Points

    (choke) is not required 2. Shift the transmission into the neu- understand, ask your Yamaha dealer. when the engine is warm. Instead, start tral position. the engine with the throttle slightly EWA10271 3.

  • Page 42: Shifting

    OPERATION AND IMPORTANT RIDING POINTS EAU16671 ECA10260 4. Once the motorcycle has reached Shifting NOTICE a speed high enough to change gears, close the throttle, and at the Even with the transmission in same time, quickly pull the clutch the neutral position, do not lever in.

  • Page 43: Engine Break-in

    Yamaha dealer perform 5. After again allowing the engine to parts, oil leakage and any other prob- service.

  • Page 44: Parking

    Yamaha dealer check the vehi- ans or children are not likely to cle. touch them and be burned. Do not park on a slope or on soft...

  • Page 45: Periodic Maintenance And Adjustment

    To avoid possible burns, let tivities incorrectly may increase brake components cool before your risk of injury or death during touching them. service or while using the vehicle. If you are not familiar with vehicle ser- vice, have a Yamaha dealer perform service.

  • Page 46: Periodic Maintenance And Lubrication Chart

    Yamaha dealer. From the seventh race, repeat the maintenance intervals starting from “Every race”. Items marked with an asterisk should be performed by a Yamaha dealer as they require special tools, data and technical skills.

  • Page 47

    PERIODIC MAINTENANCE AND ADJUSTMENT After Every Every Every ITEM ROUTINE break-in race third race fifth race required • Check cylinder for score marks or wear. √ √ • Clean. 5 * Cylinder √ • Replace. • Check clutch housing, friction plates, clutch plates √...

  • Page 48

    • Clean and regap. Spark plug √ • Replace. • Check chain slack, alignment and condition. √ √ • Adjust and thoroughly lubricate chain with Yamaha Drive chain chain and cable lube or equivalent. √ • Replace. √ √ • Check coolant level and for leakage.

  • Page 49

    PERIODIC MAINTENANCE AND ADJUSTMENT After Every Every Every ITEM ROUTINE break-in race third race fifth race required • Adjust lever position and pedal height. • Lubricate pivot points. • Check brake disk surface. √ √ • Check fluid level and for leakage. •...

  • Page 50

    PERIODIC MAINTENANCE AND ADJUSTMENT After Every Every Every ITEM ROUTINE break-in race third race fifth race required • Check for wear or damage. Drive chain roller and √ 24 * support guide • Replace if necessary. √ √ • Check operation and tighten if necessary. 25 * Rear suspension √...

  • Page 51

    PERIODIC MAINTENANCE AND ADJUSTMENT • Every two years replace the internal components of the brake master cylinders and calipers, and change the brake fluid. • Replace the brake hoses every four years and if cracked or damaged.

  • Page 52: Checking The Spark Plug

    Do not attempt to 1. Spark plug gap diagnose such problems yourself. In- Spark plug gap: stead, have a Yamaha dealer check 1. Spark plug cap 0.5–0.6 mm (0.020–0.024 in) the vehicle. 2. Remove the spark plug as shown, with a spark plug wrench available at a Yamaha dealer.

  • Page 53: Transmission Oil

    If any then wipe off any grime from the leakage is found, have a Yamaha deal- spark plug threads. er check and repair the motorcycle. In 2. Install the spark plug with the...

  • Page 54: Coolant

    PERIODIC MAINTENANCE AND ADJUSTMENT ECA10452 EAU20070 Coolant NOTICE The coolant level must be checked The coolant level should be checked In order to prevent clutch slip- on a cold engine since the level before each ride. In addition, the cool- page (since the transmission oil varies with engine temperature.

  • Page 55

    If water has been added to the coolant, have a Antifreeze/water mixture ratio: Yamaha dealer check the anti- Recommended antifreeze: freeze content of the coolant as 1. Coolant drain bolt High-quality ethylene glycol anti- soon as possible, otherwise the 2.

  • Page 56: Cleaning The Air Filter Element

    Cleaning the air filter element the vehicle for coolant leakage. If The air filter element should be cleaned coolant is leaking, have a Yamaha or replaced at the intervals specified in dealer check the cooling system. the periodic maintenance and lubrica- tion chart.

  • Page 57

    Recommended oil: excessively worn. [ECA10481] Yamaha foam air filter oil or other NOTICE: Be sure to install the quality foam air filter oil washer with its curved side fac- 7. Pull the sponge material over the ing outward as shown.

  • Page 58: Adjusting The Carburetor

    Therefore, most car- justed when necessary. buretor adjustments should be left to a 1. Start the engine and thoroughly Yamaha dealer, who has the neces- warm it up. sary professional knowledge and expe- 2. Turn the throttle stop screw until rience.

  • Page 59: Adjusting The Throttle Grip Free Play

    PERIODIC MAINTENANCE AND ADJUSTMENT EAU48432 3. To increase the throttle grip free EAU41821 Adjusting the throttle grip free Tires play, turn the adjusting nut in direc- play To maximize the performance, durabil- tion (a). To decrease the throttle ity, and safe operation of your motorcy- grip free play, turn the adjusting cle, note the following points regarding nut in direction (b).

  • Page 60

    A tilted valve ed below have been approved for this Front: stem indicates that the tire has model by Yamaha Motor Co., Ltd. 100 kPa (1.00 kgf/cm², 15 psi) Rear: slipped from its original posi- 100 kPa (1.00 kgf/cm², 15 psi) Front tire: tion on the rim.

  • Page 61: Spoke Wheels

    Spoke wheels Adjusting the clutch lever free WARNING EWA10610 play Have a Yamaha dealer replace WARNING The clutch lever free play should mea- excessively worn tires. Operat- The wheels on this model are not de- sure 10.0–15.0 mm (0.39–0.59 in) as ing the motorcycle with exces- signed for use with tubeless tires.

  • Page 62: Checking The Brake Lever Free Play

    If there is free play, If the specified clutch lever free play 7. Tighten the locknut at the clutch have a Yamaha dealer inspect the could be obtained as described above, cable, and then slide the rubber brake system.

  • Page 63: Checking The Shift Pedal

    If opera- The front and rear brake pads must be tion is not smooth, have a Yamaha checked for wear at the intervals spec- dealer check the vehicle. ified in the periodic maintenance and lubrication chart.

  • Page 64: Checking The Brake Fluid Level

    EAU22581 Rear brake Checking the brake fluid level touches the brake disc, have a Yamaha Before riding, check that the brake fluid dealer replace the brake pads as a set. is above the minimum level mark.

  • Page 65: Changing The Brake Fluid

    EAU22731 Changing the brake fluid id; otherwise, the rubber seals Yamaha dealer check the cause before Have a Yamaha dealer change the may deteriorate, causing leak- further riding. brake fluid at the intervals specified in age.

  • Page 66: Drive Chain Slack

    EAU41483 2. Shift the transmission into the neu- To adjust the drive chain slack tral position. Consult a Yamaha dealer before ad- 3. Measure the drive chain slack as justing the drive chain slack. shown. 1. Loosen the axle nut and the lock- nut on each side of the swingarm.

  • Page 67: Cleaning And Lubricating The Drive Chain

    1. Remove all dirt and mud from the [EWA10711] drive chain with a brush or cloth. Recommended lubricant: Yamaha Chain and Cable Lube or 4- For a thorough cleaning, have a stroke engine oil Yamaha dealer remove the drive chain and soak it in solvent.

  • Page 68: Checking And Lubricating The Throttle Grip And Cable

    Lithium-soap-based grease be checked before each ride. In addi- tion, the cable should be lubricated by a Yamaha dealer at the intervals speci- fied in the periodic maintenance chart. The throttle cable is equipped with a rubber cover. Make sure that the cover is securely installed.

  • Page 69: Checking And Lubricating The Brake Pedal

    The swingarm pivots must be lubricat- The pivoting points of the rear suspen- should be checked before each ride, ed by a Yamaha dealer at the intervals sion must be lubricated by a Yamaha and the pedal pivot should be lubricat-...

  • Page 70: Checking The Front Fork

    WARNING! To avoid injury, of it falling over. have a Yamaha dealer check or re- [EWA10751] securely support the vehicle so 2. Hold the lower ends of the front pair it.

  • Page 71: Checking The Wheel Bearings

    Yamaha dealer check not available, by placing a jack un- the wheel bearings. der the frame in front of the rear wheel.

  • Page 72: Front Wheel

    PERIODIC MAINTENANCE AND ADJUSTMENT EAU24360 4. Pull the wheel axle out, and then 3. Lower the front wheel so that it is Front wheel remove the wheel. NOTICE: Do on the ground, install the remov- not apply the brake after the able sidestand, and then rest the EAU41343 wheel has been removed to-...

  • Page 73: Rear Wheel

    PERIODIC MAINTENANCE AND ADJUSTMENT EAU25080 6. While supporting the brake caliper Rear wheel and slightly lifting the wheel, pull the wheel axle out. EAU41313 To remove the rear wheel EWA10821 WARNING To avoid injury, securely support the vehicle so there is no danger of it falling over.

  • Page 74: Troubleshooting

    However, should your motorcycle require any repair, take it to a Yamaha dealer, whose skilled technicians have the necessary tools, experience, and know-how to service the motorcycle properly.

  • Page 75

    PERIODIC MAINTENANCE AND ADJUSTMENT heaters or furnaces. Gasoline or gasoline vapors can ignite or ex- plode, causing severe injury or property damage. 7-31...

  • Page 76: Troubleshooting Charts

    Wipe off with a dry cloth and correct the spark plug gap, or replace the spark plug. the kickstarter. Remove the spark plug and check the electrodes. The engine does not start. Have a Yamaha dealer check the vehicle. Have a Yamaha dealer check the vehicle. 7-32...

  • Page 77

    Start the engine. If the engine overheats again, have a The coolant level Yamaha dealer check and repair the cooling system. is OK. If coolant is not available, tap water can be temporarily used instead, provided that it is changed to the recommended coolant as soon as possible.

  • Page 78: Motorcycle Care And Storage

    Rust and corrosion can develop matte colored finished parts. Be Cleaning even if high-quality components are sure to consult a Yamaha dealer for ECA17690 advice on what products to use be- used. A rusty exhaust pipe may go un- NOTICE fore cleaning the vehicle.

  • Page 79

    MOTORCYCLE CARE AND STORAGE off any detergent residue using and insects will come off more easily if 4. To prevent corrosion, it is recom- plenty of water, as it is harmful the area is covered with a wet cloth for mended to apply a corrosion pro- to plastic parts.

  • Page 80: Storage

    Pour a teaspoonful of engine oil Consult a Yamaha dealer for advice on wet, will allow water and humid- into the spark plug bore. what products to use.

  • Page 81

    MOTORCYCLE CARE AND STORAGE prevent damage or injury from sparking, make sure to ground the spark plug elec- trodes while turning the en- gine over. [EWA10951] 5. Lubricate all control cables and the pivoting points of all levers and brake pedal. 6.

  • Page 82: Specifications

    SPECIFICATIONS Dimensions: Ground clearance: Cooling system: YZ85 351 mm (13.82 in) Overall length: Radiator capacity (including all routes): YZ85B 351 mm (13.82 in) YZ85 1818 mm (71.6 in) 0.54 L (0.57 US qt, 0.48 Imp.qt) YZ85LW 393 mm (15.47 in) (AUT)(BEL)(CHE)(DEU)(DNK)(ESP)(FIN) Air filter: YZ85LWB 393 mm (15.47 in)

  • Page 83

    SPECIFICATIONS Secondary reduction ratio: Trail: Manufacturer/model: YZ85 3.357 (47/14) (ZAF) YZ85 88 mm (3.5 in) DUNLOP/D756 YZ85 3.428 (48/14) YZ85B 88 mm (3.5 in) Tire air pressure (measured on cold (AUT)(BEL)(CHE)(DEU)(DNK)(ESP)(FIN) YZ85LW 105 mm (4.2 in) tires): (FRA)(GBR)(GRC)(IRL)(ITA)(NLD)(NOR) YZ85LWB 105 mm (4.2 in) Front: (POL)(PRT)(SVN)(SWE) Front tire:...

  • Page 84

    SPECIFICATIONS Operation: Right foot operation Specified brake fluid: DOT 4 Front suspension: Type: Telescopic fork Spring/shock absorber type: Coil spring/oil damper Wheel travel: 275.0 mm (10.83 in) Rear suspension: Type: Swingarm (link suspension) Spring/shock absorber type: Coil spring/gas-oil damper Wheel travel: YZ85 282.0 mm (11.10 in) YZ85B 282.0 mm (11.10 in) YZ85LW 287.0 mm (11.30 in)

  • Page 85: Consumer Information

    Record the vehicle identification num- ber and model label information in the spaces provided below for assistance when ordering spare parts from a Yamaha dealer or for reference in case the vehicle is stolen. VEHICLE IDENTIFICATION NUMBER: 1. Vehicle identification number 1.

  • Page 86

    INDEX Fuel tank breather hose......4-5 Storage............8-3 Fuel tank cap .......... 4-3 Supporting the motorcycle ....7-27 Air filter element, cleaning..... 7-12 Swingarm pivots, lubricating ....7-25 Handlebar switch ........4-1 Brake and clutch levers, Throttle grip and cable, checking and lubricating ..... 7-24 checking and lubricating .....

  • Page 88


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