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Read this manual carefully before operating this vehicle. Il convient de lire attentivement ce manuel avant la pre- mière utilisation du véhicule. Bitte lesen Sie diese Bedienungsanleitung sorgfältig durch, bevor Sie das Fahrzeug in Betrieb nehmen. OWNER’S MANUAL MANUEL DU PROPRIÉTAIRE BEDIENUNGSANLEITUNG YZ85(E) YZ85LW(E)
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Original instructions Notice originale Originalbetriebsanleitung PRINTED ON RECYCLED PAPER PRINTED IN JAPAN IMPRIMÉ SUR PAPIER RECYCLÉ 2013.06-0.3×1 CR AUF RECYCLINGPAPIER GEDRUCKT (E,F,G)
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Read this manual carefully before operating this vehicle. OWNER’S MANUAL YZ85(E) YZ85LW(E) 1SN-28199-82-E0...
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EAU46091 Read this manual carefully before operating this vehicle. This manual should stay with this vehicle if it is sold.
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INTRODUCTION EAU41545 Congratulations on your purchase of the Yamaha YZ85(E)/YZ85LW(E). This model is the result of Yamaha’s vast experience in the production of fine sporting, touring, and pacesetting racing machines. It represents the high degree of craftsmanship and reliability that have made Yamaha a leader in these fields.
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INTRODUCTION AN IMPORTANT NOTE TO PARENTS: This motorcycle is not a toy. Before you let your child ride this motorcycle, you should understand the instructions and warn- ings in this Owner’s Manual. Then be sure your child understands and will follow them. Children differ in skills, physical abil- ities, and judgment.
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IMPORTANT MANUAL INFORMATION EAU10134 Particularly important information is distinguished in this manual by the following notations: This is the safety alert symbol. It is used to alert you to potential personal injury hazards. Obey all safety messages that follow this symbol to avoid possible injury or death.
TABLE OF CONTENTS LOCATION OF IMPORTANT FOR YOUR SAFETY – Checking the shift pedal ....7-19 LABELS ..........1-1 PRE-OPERATION CHECKS ..... 5-1 Checking the front and rear brake pads ...........7-20 SAFETY INFORMATION ....2-1 OPERATION AND IMPORTANT Checking the brake fluid level ..7-20 RIDING POINTS ........
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TABLE OF CONTENTS Storage ........... 8-3 SPECIFICATIONS......9-1 CONSUMER INFORMATION ..10-1 Identification numbers....10-1...
Read and understand all of the labels on your vehicle. They contain important information for safe and proper operation of your vehicle. Never remove any labels from your vehicle. If a label becomes difficult to read or comes off, a replacement label is available from your Yamaha dealer. For Canada...
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LOCATION OF IMPORTANT LABELS For Canada Use premium unleaded Utiliser de préférence un mélange gasoline / oil premix only. huile/super sans plomb. 3XJ-2415E-A1 3XJ-2415E-B1 This spark ignition system meets all requirements of the Canadian Interference Causing Equipment Regulations. Ce système d’allumage par étincelle de véhicule respecte toutes les exigences du Règlement sur le matériel brouilleur du Canada.
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LOCATION OF IMPORTANT LABELS For Canada AVERTISSEMENT TIRE INFORMATION Cold tire normal pressure should be set as LIRE LE MANUEL DU PROPRIETAIRE AINSI QUE TOUTES LES follows. ETIQUETTES AVANT D’UTILISER CE VEHICULE. FRONT : 100kPa, {1.00kgf/cm }, 15psi NE JAMAIS TRANSPORTER DE PASSAGER. La conduite avec REAR : 100kPa, {1.00kgf/cm }, 15psi...
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LOCATION OF IMPORTANT LABELS For Europe...
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LOCATION OF IMPORTANT LABELS For Europe 100 kPa 100 kPa 1.00 kgf/cm² 1.00 kgf/cm² 15 psi 15 psi 5PG-2816R-00 4AA-22259-40 YAMAHA MOTOR CO., LTD. SHIZUOKA JAPAN YAMAHA 4GB-2155A-00...
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LOCATION OF IMPORTANT LABELS Familiarize yourself with the following pictograms and read the explanatory text. Read the Owner’s manual. Never use on paved roads. Always approved Never carry passengers. helmet and protective gear. Use from 6 years old. This unit contains high- Operation of this motorcycle...
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LOCATION OF IMPORTANT LABELS Use unleaded gasoline only. Measure the tire pressure when the tires are cold. Adjust the tire pressure. Improper tire pressure can cause loss of control. Loss of control can result in **.* kPa **.* kPa severe injury or death. *.** kgf/cm²...
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LOCATION OF IMPORTANT LABELS For Oceania and South Africa...
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LOCATION OF IMPORTANT LABELS For Oceania and South Africa WARNING BEFORE YOU OPERATE THIS VEHICLE, READ THE OWNER’S MANUAL AND ALL LABELS. NEVER CARRY A PASSENGER. You increase your risk of losing control if you carry a passenger. NEVER OPERATE THIS VEHICLE ON PUBLIC ROADS.
SAFETY INFORMATION Never operate a motorcycle with- The failure of motorists to detect EAU41469 out proper training or instruction. and recognize motorcycles in traf- Take a training course. Beginners fic is the predominating cause of Be a Responsible Owner should receive training from a cer- automobile/motorcycle accidents.
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SAFETY INFORMATION Many accidents involve inexperi- The posture of the operator is im- Never wear loose-fitting clothes, enced operators. portant for proper control. The op- otherwise they could catch on the • Make sure that you are qualified erator should keep both hands on control levers, footrests, or wheels and that you only lend your mo-...
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Yamaha, even if sold and way reduce ground clearance or doors, carbon monoxide can rap- installed by a Yamaha dealer.
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SAFETY INFORMATION Check that the fuel cock (if operator and may limit control ability, therefore, such accesso- equipped) is in the “OFF” position ries are not recommended. and that there are no fuel leaks. Use caution when adding electri- ...
INSTRUMENT AND CONTROL FUNCTIONS EAU40661 EAU12851 EAU12872 Handlebar switch Clutch lever Shift pedal 1. Engine stop button “ENGINE STOP” 1. Clutch lever 1. Shift pedal The clutch lever is located at the left The shift pedal is located on the left EAU53961 handlebar grip.
INSTRUMENT AND CONTROL FUNCTIONS 3. While holding the lever pushed EAU41265 EAU12942 Brake lever Brake pedal away from the throttle grip, turn The brake lever is located on the right the adjusting bolt in direction (a) to side of the handlebar. To apply the increase the distance, and in di- front brake, pull the lever toward the rection (b) to decrease it.
INSTRUMENT AND CONTROL FUNCTIONS EAU13183 EAU41834 Fuel tank cap Fuel This motorcycle has been designed to use a premixed fuel of gasoline and 2- stroke engine oil. Always mix the gaso- line and oil in a clean container before filling the fuel tank. ECA15602 NOTICE Always use fresh gasoline, and fill...
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INSTRUMENT AND CONTROL FUNCTIONS Your Yamaha engine has been de- Filling the fuel tank other sources of ignition such as signed to use premium unleaded gas- the pilot lights of water heaters oline with a pump octane number and clothes dryers.
INSTRUMENT AND CONTROL FUNCTIONS wash with soap and water. If gaso- EAU41362 EAU41281 Fuel tank breather hose Fuel cock line spills on your clothing, change The fuel cock supplies fuel from the your clothes. tank to the carburetor while filtering it also.
INSTRUMENT AND CONTROL FUNCTIONS EAU13641 EAU13651 Starter (choke) knob Kickstarter 1. Arrow mark positioned over “ON” 1. Starter (choke) knob 1. Kickstarter lever With the lever in this position, fuel flows Starting a cold engine requires a richer To start the engine, fold out the kick- to the carburetor.
INSTRUMENT AND CONTROL FUNCTIONS EAU46283 EAU41473 Seat Adjusting the front fork EWA10181 WARNING To remove the seat Remove the bolts, and then slide the Always adjust both fork legs equally, seat to the rear and pull upward. otherwise poor handling and loss of stability may result.
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INSTRUMENT AND CONTROL FUNCTIONS and thereby soften the compres- sion damping, turn the adjusting Although the total number of clicks of a screw on each fork leg in direction damping force adjusting mechanism (b). may not exactly match the above specifications due to small differences in production, the actual number of clicks always represents the entire ad-...
INSTRUMENT AND CONTROL FUNCTIONS EAU51651 EAU41335 Front fork bleeding Adjusting the shock absorber assembly EWA10201 WARNING This shock absorber assembly is Always bleed both fork legs, other- equipped with a spring preload adjust- wise poor handling and loss of sta- ing nut, a rebound damping force ad- bility may result.
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Spring preload: screw in direction (b). A special wrench can be ob- Minimum (soft): tained at a Yamaha dealer to Distance A = 218.5 mm (8.60 in) make this adjustment. Standard:YZ85(E) Distance A = 215.0 mm (8.46 in) ...
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Do not dispose of a damaged or worn-out shock absorber as- To obtain a precise adjustment, it is sembly yourself. Take the shock advisable to check the actual total absorber assembly to a Yamaha number of clicks or turns of each dealer for any service. 4-11...
INSTRUMENT AND CONTROL FUNCTIONS EAU41382 Removable sidestand 1. Sidestand This motorcycle is equipped with a re- movable sidestand. Make sure that the sidestand is proper- ly secured when the motorcycle is be- ing supported or is being transported. EWA14602 WARNING ...
• If necessary, add recommended coolant to specified level. 7-10 • Check cooling system for leakage. • Check operation. • If soft or spongy, have Yamaha dealer bleed hydraulic system. • Check brake pads for wear. Front brake • Replace if necessary.
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• Make sure that operation is smooth. • Check throttle grip free play. 7-15, 7-24 Throttle grip • If necessary, have Yamaha dealer adjust throttle grip free play and lubricate ca- ble and grip housing. • Check chain slack. • Adjust if necessary.
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FOR YOUR SAFETY – PRE-OPERATION CHECKS ITEM CHECKS PAGE Front fork and rear shock ab- • Check that they operate smoothly and there is no oil leakage. 4-7, 4-9, 4-9, 7-26 sorber assembly • Make sure that all nuts, bolts and screws are properly tightened. Chassis fasteners —...
1. Turn the fuel cock lever to “ON”. there is a control or function you do not tion that the starter (choke) is not re- 2. Shift the transmission into the understand, ask your Yamaha dealer. quired when the engine is warm. neutral position. EWA10272 Instead, start the engine with the throt- 3.
OPERATION AND IMPORTANT RIDING POINTS 4. Once the motorcycle has reached EAU16672 ECA10261 Shifting NOTICE a speed high enough to change Even with the transmission in gears, close the throttle, and at the the neutral position, do not same time, quickly pull the clutch coast for long periods of time lever in.
After the engine break-in period, thor- vice, have a Yamaha dealer perform 5. After again allowing the engine to oughly check the motorcycle for loose service.
To avoid possible burns, let tivities incorrectly may increase brake components cool before your risk of injury or death during touching them. service or while using the vehicle. If you are not familiar with vehicle ser- vice, have a Yamaha dealer perform service.
Yamaha dealer. Items marked with an asterisk should be performed by a Yamaha dealer as they require special tools, data and technical skills.
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PERIODIC MAINTENANCE AND ADJUSTMENT After Every Every Every ITEM ROUTINE break-in race third race fifth race required • Check cylinder for score marks or wear. √ √ • Clean. 5 * Cylinder √ • Replace. • Check clutch housing, friction plates, clutch plates √...
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• Clean and regap. Spark plug √ • Replace. • Check chain slack, alignment and condition. √ √ • Adjust and thoroughly lubricate chain with Yamaha Drive chain chain and cable lube or equivalent. √ • Replace. √ √ • Check coolant level and for leakage.
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PERIODIC MAINTENANCE AND ADJUSTMENT After Every Every Every ITEM ROUTINE break-in race third race fifth race required • Adjust lever position and pedal height. • Lubricate pivot points. • Check brake disk surface. √ √ • Check fluid level and for leakage. •...
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PERIODIC MAINTENANCE AND ADJUSTMENT After Every Every Every ITEM ROUTINE break-in race third race fifth race required • Check for wear or damage. Drive chain roller and √ 24 * support guide • Replace if necessary. √ √ • Check operation and tighten if necessary. 25 * Rear suspension √...
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PERIODIC MAINTENANCE AND ADJUSTMENT • Every two years replace the internal components of the brake master cylinders and calipers, and change the brake fluid. • Replace the brake hoses every four years and if cracked or damaged.
Do not attempt to 1. Spark plug gap diagnose such problems yourself. In- Spark plug gap: stead, have a Yamaha dealer check 1. Spark plug cap 0.5–0.6 mm (0.020–0.024 in) the vehicle. 2. Remove the spark plug as shown, with a spark plug wrench available at a Yamaha dealer.
If any face, and then wipe off any grime leakage is found, have a Yamaha deal- from the spark plug threads. er check and repair the motorcycle. In 2. Install the spark plug with the...
PERIODIC MAINTENANCE AND ADJUSTMENT ECA10453 EAU20071 Coolant NOTICE The coolant level should be checked In order to prevent clutch slip- before each ride. In addition, the cool- page (since the transmission oil ant must be changed at the intervals also lubricates the clutch), do specified in the periodic maintenance not mix any chemical additives.
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If water has been added to Antifreeze/water mixture ratio: the coolant, have a Yamaha Recommended antifreeze: dealer check the antifreeze con- 1. Coolant drain bolt High-quality ethylene glycol anti- tent of the coolant as soon as 2.
If tion chart. Clean or, if necessary, re- coolant is leaking, have a Yamaha place the air filter element more dealer check the cooling system. frequently if you are riding in unusually wet or dusty areas.
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Recommended oil: excessively worn. [ECA10482] Yamaha foam air filter oil or other NOTICE: Be sure to install the quality foam air filter oil washer with its curved side fac- 7. Pull the sponge material over the ing outward as shown.
Therefore, most justed when necessary. carburetor adjustments should be left 1. Start the engine and thoroughly to a Yamaha dealer, who has the nec- warm it up. essary professional knowledge and ex- 2. Turn the throttle stop screw until perience.
PERIODIC MAINTENANCE AND ADJUSTMENT 3. To increase the throttle grip free EAU48433 EAU41823 Adjusting the throttle grip free Tires play, turn the adjusting nut in di- play Tires are the only contact between the rection (a). To decrease the throt- vehicle and the road.
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After extensive tests, only the tires list- is cracked, have a Yamaha dealer re- ed below have been approved for this place the tire immediately.
EWA14391 spokes for looseness or damage WARNING before each ride. If any damage is Have a Yamaha dealer replace found, have a Yamaha dealer re- excessively worn tires. Operat- place the wheel. Do not attempt ing the motorcycle with exces-...
PERIODIC MAINTENANCE AND ADJUSTMENT decrease the clutch lever free EAU48374 Adjusting the clutch lever free play, turn the adjusting nut in di- play rection (b). The clutch lever free play should mea- sure 10.0–15.0 mm (0.39–0.59 in) as shown. Periodically check the clutch lever free play and, if necessary, adjust it as follows.
The operation of the shift pedal should dent. be checked before each ride. If opera- tion is not smooth, have a Yamaha dealer check the vehicle. 1. No brake lever free play There should be no free play at the brake lever end.
EAU22393 EAU22582 Checking the front and rear Checking the brake fluid level Yamaha dealer replace the brake pads brake pads Before riding, check that the brake fluid as a set. is above the minimum level mark.
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PERIODIC MAINTENANCE AND ADJUSTMENT Use only the specified brake flu- Rear brake fluid level goes down suddenly, have a Yamaha dealer check the cause before id; otherwise, the rubber seals may deteriorate, causing leak- further riding. age. Refill with the same type of brake fluid.
PERIODIC MAINTENANCE AND ADJUSTMENT EAU51721 EAU22762 Changing the brake fluid Drive chain slack Have a Yamaha dealer change the The drive chain slack should be brake fluid at the intervals specified in checked before each ride and adjusted the periodic maintenance and lubrica- if necessary.
1. Remove all dirt and mud from the drive chain with a brush or cloth. For a thorough cleaning, have a Yamaha dealer remove the drive chain and soak it in solvent. 2. Spray Yamaha chain lubricant or 1. Axle nut 2.
The pivoting points of the rear suspen- sion must be lubricated by a Yamaha dealer at the intervals specified in the periodic maintenance and lubrication chart.
The swingarm pivots must be lubricat- face and hold it in an upright posi- fork does not operate smoothly, ed by a Yamaha dealer at the intervals tion. WARNING! To avoid injury, have a Yamaha dealer check or re- specified in the periodic maintenance securely support the vehicle so pair it.
PERIODIC MAINTENANCE AND ADJUSTMENT a jack either under each side of the EAU24351 EAU24361 Supporting the motorcycle Front wheel frame in front of the rear wheel or under Since this model is not equipped with a each side of the swingarm. centerstand, follow these precautions EAU56371 when removing the front and rear...
PERIODIC MAINTENANCE AND ADJUSTMENT 3. Remove the axle nut and washer. 3. Lower the front wheel so that it is EAU25081 Rear wheel 4. Pull the wheel axle out, and then on the ground, install the remov- remove the wheel. NOTICE: Do able sidestand, and then rest the EAU56741 not apply the brake after the...
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PERIODIC MAINTENANCE AND ADJUSTMENT 6. While supporting the brake caliper 2. Install the wheel and the brake cal- and slightly lifting the wheel, pull iper bracket by inserting the wheel the wheel axle out. axle from the right-hand side. Make sure that the slot in the brake caliper bracket is fit over the retainer on the swingarm.
The following troubleshooting charts represent quick and easy procedures for checking these vital systems your- self. However, should your motorcycle require any repair, take it to a Yamaha dealer, whose skilled technicians have the necessary tools, experience, and know-how to service the motorcycle properly.
Remove the spark plug and check the electrodes. The engine does not start. Have a Yamaha dealer check the vehicle. Check the compression. 3. Compression The engine does not start. There is compression.
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Start the engine. If the engine overheats again, have a The coolant level Yamaha dealer check and repair the cooling system. is OK. If coolant is not available, tap water can be temporarily used instead, provided that it is changed to the recommended cool- ant as soon as possible.
Some models are equipped with matte colored finished parts. Be ble. Rust and corrosion can develop Cleaning sure to consult a Yamaha dealer for even if high-quality components are ECA17692 NOTICE used. A rusty exhaust pipe may go un-...
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MOTORCYCLE CARE AND STORAGE detergent residue using plenty and insects will come off more easily if 4. To prevent corrosion, it is recom- of water, as it is harmful to plas- the area is covered with a wet cloth for mended to apply a corrosion pro- tic parts.
Pour a teaspoonful of engine Consult a Yamaha dealer for advice on wet, will allow water and humid- oil into the spark plug bore. what products to use.
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MOTORCYCLE CARE AND STORAGE prevent damage or injury from sparking, make sure to ground the spark plug elec- trodes while turning the en- gine over. [EWA10952] 5. Lubricate all control cables and the pivoting points of all levers and brake pedal. 6.
Record the vehicle identification num- ber and model label information in the spaces provided below for assistance when ordering spare parts from a Yamaha dealer or for reference in case the vehicle is stolen. VEHICLE IDENTIFICATION NUMBER: 1. Vehicle identification number 1.
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INDEX Fuel tank breather hose......4-5 Storage ...........8-3 Fuel tank cap.......... 4-3 Supporting the motorcycle ....7-28 Air filter element, cleaning ....7-12 Swingarm pivots, lubricating ....7-26 Handlebar switch ........4-1 Brake and clutch levers, checking and Throttle grip and cable, checking and lubricating...........7-24 lubricating ...........7-24 Brake fluid, changing ......7-22...
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EAU53772 WARNING Improper motorcycle use can result in SEVERE INJURY or DEATH. NEVER CARRY ALWAYS USE NEVER USE PASSENGERS AN APPROVED ON PAVED HELMET AND ROADS PROTECTIVE GEAR NEVER ALWAYS operate: • without proper training or instruction. • use proper riding techniques to avoid •...