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The Mahogany Wood Stove
M
:
ANUFACTURED BY
Breckwell Hearth Products
Arlington, TX & Eugene, OR
PROFESSIONAL INSTALLATION IS HIGHLY RECOMENDED
WARNING: If your appliance is not properly installed a house fire may result. For your safety, follow
the installation directions.
Contact local building or fire officials about restrictions and installation inspection requirements in
your area. Local regulations and requirements can supersede those specified in this manual if more
stringent.
PLEASE read this entire manual before installation and use of this wood burning room heater.
Failure to follow these instructions could result in property damage, bodily injury, or even death.
Save these instructions.
©Breckwell Hearth Products – 2010
All Rights Reserved
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www.breckwell.com
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Related Manuals for Breckwell The Mahogany Wood Stove
Summary of Contents for Breckwell The Mahogany Wood Stove
- Page 1 The Mahogany Wood Stove & NSTALLATION PERATIONAL NSTRUCTIONS ’ WNER S ANUAL ...
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Page 2: Table Of Contents
ABLE OF ONTENTS Introduction ................................ 2 Safety Precautions .............................. 3 Safety Information .............................. 4 Chimney Cleaning & Inspection .......................... 4 Installation ................................. 5 Stove Specifications and Performance ........................ 5 Clearances ................................ 5 Venting .................................. 7 Natural Draft ................................ 7 Negative Pressure .............................. 7 Installation ................................. 8 Pedestal Assembly – Freestanding Model ...................... 9 Leg Assembly – Freestanding Model ........................ 9 Optional Blower Installation .......................... 10 Outside Air Kit – FS Pedestal Units ........................ 11 Outside Air Kit – FS Leg Units .......................... 12 Flashing Installation – Insert Models ........................ 13 Mobile or Manufactured Home Requirements ... -
Page 3: Introduction
NTRODUCTION Thank you for purchasing the Breckwell Mahogany Wood Burning Stove. To achieve the safest, highest efficiency, and most enjoyable performance from your stove, you must do three things: 1) Install it properly. 2) Operate it correctly. 3) Maintain it regularly. The purpose of this manual is to help you do all three. CAUTION: DO NOT USE MAKE‐SHIFT MATERIALS OR COMPROMISES DURING INSTALLATION. SERIOUS PROPERTY DAMAGE AND BODILY INJURY OR EVEN DEATH MAY RESULT. PLEASE read this entire manual thoroughly before you install and operate your new room heater and KEEP THIS MANUAL in a handy place for future reference. Failure to follow instructions may result in property damage, bodily injury, or even death. This stove has been independently tested and approved in accordance with the relevant portions of UL 1482‐2010 “Solid‐Fuel Type Room Heaters”, and ULC S627‐00 and ULC S628‐93. Consult with your local building code agency or fire officials, and insurance representative before you begin your installation to ensure compliance with installation inspection, local codes, including the need for permits and follow‐up inspections. The W3100FS and W3100I must be installed in accordance with the manufacture’s installations and with local codes. Burn your stove moderately hot during the first couple of fires to allow the paint to cure. Do not set anything on top of the stove and clear any dust or debris off of the stove before firing. The paint will become soft and gummy as the stove heats up and will harden as the stove cools. During the break‐in period, open the door frequently (every 5 – 10 minutes) to keep the door gasket from sticking to the paint as it cures. During the paint curing process, it will emit a non‐toxic smoke. Opening a window near the stove will help this to dissipate. Only High Temp Paint, available from your Breckwell dealer, should be used for touch‐ups. We recommend Stove Bright #6309 – Metallic Black. During the first few weeks, the stove will go through a process if eliminating moisture in the steel and firebrick. This moisture will reduce the initial heat output of the stove. Once the paint has cured, it will be necessary to build several hot fires to remove this moisture. For the first week or two, burn the stove with the damper wide open for an hour and use generous amounts of fuel. DO NOT OVERFIRE THE STOVE DURING THIS PROCESS. IF THE STOVE OR CHIMNEY BECOMES RED, REDUCE THE AMOUNT OF AIR COMING INTO THE STOVE. Commercial and industrial installations of Breckwell Wood Stoves should not be used since operational control is often not well managed in these settings. MAIL YOUR WARRANTY CARD TODAY ... -
Page 4: Safety Precautions
Use only dry seasoned wood no longer than Breckwell Hearth Products grants no warranty, implied or stated, for the installation or 18”. The dryer the wood the better for clean maintenance of your stove, and assumes no and efficient burns. Combustion chamber is ... -
Page 5: Safety Information
AFETY NFORMATION When operating your W3100FS and W3100I, respect Children and adults should be alerted to the hazards basic safety standards. Read these instructions of high surface temperatures and should stay away to carefully and completely before beginning any avoid burns or clothing ignition. Young children should installation procedures or attempting to operate the be carefully supervised when they are in the same heater. Failure to do so may result in damage to room as the heater. property or personal injury and may void the product warranty. If the blower cover plate (W3100FS) or the optional blower assembly have been removed for service, they CAUTION: DO NOT BURN GARBAGE OR FLAMMABLE must be replaced prior to operating the heater. FLUIDS SUCH AS GASOLINE, NAPTHA OR ENGINE OIL. WARNING: DO NOT OPERATE HEATER WITH THE CAUTION: WHILE THE STOVE IS BURNING, THE GLASS PANEL REMOVED, CRACKED OR BROKEN. DAMPER ROD MUST BE FULLY OPEN BEFORE REPLACEMENT OF THE PANEL SHOULD BE DONE BY A OPENING THE DOOR TO AVOID COMBUSTION FLASH. LICENSED OR QUALIFIED SERVICE PERSON. Installation and repair of the W3100FS and W3100I Ensure adequate combustion and ventilation air are Wood Stove should be done by a qualified service provided, and that they are not obstructed. person. The W3100FS and W3100I, Chimney connector and chimney should be inspected by a CREOSOTE – FORMATION AND NEED FOR REMOVAL qualified service person before the heating season, ... -
Page 6: Installation
Chapter 1 Specifications & Clearances NSTALLATION Several issues must be addressed when selecting a suitable location for your new Mahogany Wood Stove. Observing required clearances to combustible materials, the proximity to a safe chimney, and electrical supply (if optional blower in use) must all be considered. In addition, selecting a location that takes advantage of the building’s natural air flow is also desirable to maximize the heating effectiveness of the stove. In many cases, though not all, this is a central location within the building. Stove Specifications and Performance Combustion System: Non‐Catalytic Heating Capacity: Up to 1,800 sf EPA Grams per Hour: 2.28 Approximate Burn Time: 7 – 9 Hours Heat Output (BTU’s/per hour: 9,500 – 37,000 Log Length: 18” Exhaust Diameter: 6” ... - Page 7 M N O P Q W3100I 17” 32” 32” 15” 20‐1/2” 4‐9/16” 5‐5/8” 15” 8” W3100I w/Heat Shield* 16” 24” 18” 15” 20‐1/2” 4‐9/16” 5‐5/8” 15” 8” *Use on the Breckwell Heat Shield – Part Number CW‐S‐157 Combustible Trim Only Zero Clearance Installations Require All Insert Installations require a minimum of 1” the Bottom 2” Clearance of k=0.84 material for the hearth. America’s Favorite Stoves Since 1980 Page 6 ...
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Page 8: Venting
Poor draft can cause poor combustion and smoke. Too It is required that a chimney connector pipe not much draft can cause excessive burn rates and high extend further than the inner wall of the flue when it temperature in the stove. Some of the things that can is connected to a masonry chimney, and that it either affect natural drafting are size and length of the be cemented to the masonry or be installed without chimney, nearby obstructions, and geographical cement in a thimble connected to the masonry wall. location. Your Breckwell dealer will be able to help When the connector is inserted in a thimble, the joint you match your stove to a proper chimney system. must be tight enough so that it will not be dislodged in normal use. Install the connector at no less than the Negative Pressure minimum clearances from the ceiling when using a 90‐ This stove is not to be operated in a negative pressure degree elbow to pass through combustible area. Negative pressure can be caused by large constructions. exhaust fans in airtight homes, or by air return for a forced air heating systems in the same room as the Chimney connector pipes should never pass through a stove. This can lead to back drafting of the stove floor, ceiling, firewall, and partition or combustion pulling combustion exhaust into the room. An outside construction of any type unless certain precautions air source connected to the stove will not eliminate ... -
Page 9: Installation
Chapter 3 Installation NSTALLATION It is extremely important that you properly install your new wood stove in accordance with all manufacturer’s requirements, chimney manufacturer’s requirements, and local regulation. Failure to properly install your stove can result in reduced efficiency of your new appliance, and may even result in a dangerous situation. There are several things to keep in mind when installing your stove. They are: 1. Plan Your Installation – We recommend that you have an authorized Breckwell Dealer perform the installation. However, regardless of who installs your stove you should thoroughly read this manual and then plan your installation to ensure that all materials are on hand when installation is begun. 2. Check With Local Building Officials – Your local building officials may require permitting or have special installation requirements. Having this information to help your planning can save a lot of time, frustration, and expense. You should also notify your insurance company prior to installation. 3. Stove Placement – The stove must be placed so that no combustibles are within, or can swing within (e.g. drapes, doors, etc.) 36” of the front of the stove. 4. Clearances – All specified clearances to combustibles must be maintained. Measurements provided are the minimum safe distances and should not be compromised. 5. Chimney Termination – You must have an approved cap to prevent water from entering chimney. Termination of chimney must be located so that it will not become plugged by snow or other material. The termination must be at least 3’ above the roof and at least 2’ above any portion of the roof within 10’. See diagram below. 6. Outside Air Requirements – The use of outside air is required for mobile homes, air tight homes, and in certain localities (check with building officials). Outside air cannot be drawn from an enclosed space such as a garage or unventilated crawl space. 7. Ceiling Height – Ceiling must be a minimum of 7’ high for installation of stove. 8. Insert Installations – As an insert this stove is approved for installation in masonry or zero clearance fireplaces. The hearth must be non‐combustible and extend 16” in front of the insert and 8” on either side. See the section titled Insert Installations for additional information. 9. Drafting Performance – This appliance relies upon natural draft to operate. External forces such as ... -
Page 10: Leg Assembly – Freestanding Model
Chapter 3 Installation Pedestal Assembly – Freestanding Model NOTE: The W3100FS wood stove is heavy. Be prepared to handle the weight to avoid damage or injury. Wearing gloves during installation is recommended. 1. Carefully lay the stove on its back on carpet or other material that will prevent damage to the finish. 2. Align the mounting tabs on the pedestal with the mounting ... -
Page 11: Optional Blower Installation
Chapter 3 Installation Optional Blower Installation WARNING: Electrical Grounding Instructions. This appliance is equipped with a three‐prong (grounding) plug for your protection against shock hazard and should be plugged directly into a properly grounded three‐prong receptacle. Do not cut or remove the grounding prong from this plug. The blower kit contains a blower assembly and speed control unit. W3100 ‐ Freestanding Units WARNING: Never operate the stove without either the blower or the blower cover in place. 1. With a hammer remove the two knockouts in the rear bottom of the firebox. 2. Insert the two 1/4‐20 x 1” bolts with washer and partially tighten. 3. Hold the blower on both sides and allow the screw ... -
Page 12: Outside Air Kit - Fs Pedestal Units
Chapter 3 Installation Outside Air Kit – FS Pedestal Units Going Out The Wall 1. Making sure that all minimum clearances are met, position the stove on the floor protection. 2. Use the two 8/32 x 3/8” thread cutting screws and attach the outside air adaptor to the pedestal as shown. 3. Attach your outside air pipe (3” ID flex pipe or equivalent ‐ purchased separately from retailer) to the adaptor in a secure manner as provided by the kit manufacturer. 4. Follow remainder of outside air kit manufacturer’s instructions. ... -
Page 13: Outside Air Kit - Fs Leg Units
Chapter 3 Installation Outside Air Kit – FS Leg Units Upper Fresh Air Chamber Drawing Air Through The Floor 1. Install Upper Fresh Air Chamber to the bottom of the stove using the two ¼‐20 x 1” bolts with washers as shown in Figure A. 2. Making sure that all minimum clearances are met, position the stove on the floor protection. 3. Insert the Rectangular Air Chamber through the hole in the Upper Fresh Air Chamber and allow it to drop down until it comes into contact with the hearth pad. You may need to slightly lift the back of the stove to accomplish this. 4. Using a felt pen draw a line around the air chamber base on the hearth pad. 5. Remove the stove from the hearth pad and cut a hole just inside of the line that penetrates the hearth pad Figure A and floor. 6. Remove the hearth pad and cut a 4‐1/2” hole centered around the Rectangular Air Chamber square hole. 7. Make four 1 ½” cuts in one end your outside air pipe (4” ID flex pipe or equivalent ‐ purchased separately from retailer) and fold out to make flaps. Insert the tube through the hole, cover it with a screen, and seal to the floor. ... -
Page 14: Mobile Or Manufactured Home Requirements
Chapter 3 Installation Flashing Installation – Insert Models 1. After installing the stove in the fireplace, pull the stove toward the hearth just a couple of inches. 2. Remove the two screws on each side of the stove using a 3/32” allen wrench. 3. With the Philips head screws provided install two screws on each side of the stove and only partially tighten. 4. Insert the side flashing over the screw head and allow to drop down. 5. Tighten Philips head screws. 6. Repeat for other side. 7. Install two Phillips Head screws in the top of each side flashing and only partially tighten. 8. Slide the top flashing onto the screws and tighten screws. 9. Push stove and flashing into fireplace so that the flashings align against the face of the hearth. Mobile or Manufactured Home Requirements ... -
Page 15: Installing The Brick Panels
Chapter 3 Installation Installing the Brick Panels The brick panels will come already installed in the W3100. The following directions are included should you ever need to remove and re‐install the brick panels. Wearing gloves is recommended when handling the brick panels. Install the brick panels shown in figure 6 in the following order: C, B, A and F. Next remove the front secondary tube. Install the panels D with the ceriblanket above them. Replace the front secondary tube. Figure 6 ... -
Page 16: Freestanding Installation Requirements
DO NOT CONNECT THIS UNIT TO A CHIMNEY FLUE SERVING ANOTHER APPLIANCE. Chimney connector must be a minimum 24 MSG black or 26 MSG blued steel (6" diameter). Chimney must be used from the first floor or wall penetration to the chimney cap. Use 6" diameter type UL 103 HT chimney from one manufacturer (do not mix brands) or code approved masonry chimney with a flue liner. Chimney connector and chimney must be fastened to the stove and each adjoining section per manufacturers instructions. Follow the chimney manufacturer's clearances and requirements. Use the chimney manufacturer's fire stops, attic guards, roof supports, and flashings when passing through a ceiling or thimble when passing through a combustible wall. No more than 180 of elbows (two 90 elbows, or two 45 & one 90 elbow, etc.). Standard residential installations may use single‐wall connector (Mobile‐Home may NOT) Standard residential installations with reduced clearance connector may use the clearance determined by the manufacturer of the connector for the connector to wall clearance or the clearance listed in this manual. Offsets must be used to maintain the stove to wall clearance. Mobile homes must use the clearances listed in this manual under "Mobile or Manufactured Home Requirements". NOTE: Additional elbows may be allowed if draft is sufficient. Whenever elbows are used the draft is adversely affected. Additional chimney height may be required to boost draft. Example Installation – Freestanding Through Roof NOTE: This appliance relies upon natural draft to operate. External forces such as wind, barometric pressure, topography, or factors of the home, may adversely affect draft. Breckwell cannot be responsible for external forces resulting in reduced performance of the stove. America’s Favorite Stoves Since 1980 Page 15 ... - Page 17 Chapter 3 Installation Example Installation – Freestanding with Exterior Factory Built Chimney NOTE: Exterior chimneys are subject to greater moisture and creosote accumulation due to the lower temperatures. An insulated chase can help to reduce these accumulations. Proper clearances to the chimney must still be maintained. America’s Favorite Stoves Since 1980 Page 16 ...
- Page 18 Chapter 3 Installation Example Installation – Freestanding with Masonry or Factory Built Chimney NOTE: Most factory‐built chimney manufacturers make stainless steel chimney liners, either flexible or rigid. This provides a wide variety of installation options. Ensure that all manufacturers’ instructions for installation and support are strictly followed. America’s Favorite Stoves Since 1980 Page 17 ...
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Page 19: Insert Installation Requirements
Entire fireplace, including chimney, must be clean and undamaged. Any damage must be repaired prior to installation of the insert All convection vents and louvers must be left unmodified and unobstructed. Entire fireplace, including chimney, must meet local building requirements Chimney height: 15' minimum; 33' maximum. Minimum cross section: 28.65 square inches The damper ("A") and grate ("B") must be removed (see the illustration to the right) The smoke shelf ("C"), internal baffles ("D"), screen ("E"), and metal or glass doors ("F") may be removed (if applicable) The masonry lining ("G"), insulation ("H"), and any structured rigid frame members (metal sides, floor, door frame, face of the fireplace, etc. – "I") may not be removed or altered A permanent metal warning label must be attached to the back wall of the fireplace opening stating the following: “This fireplace has been altered to accommodate a fireplace insert and should be inspected by a qualified person prior to re‐use as a conventional fireplace.” This label is available upon request. Drafting Performance This appliance relies upon natural draft to operate. External forces, such as wind, barometric pressure, topography, or factors of the home (negative pressure from exhaust fans, chimneys, air infiltration, etc.), may adversely affect draft. Breckwell cannot be responsible for external forces leading to less than optimal performance. Leveling Bolt Installation Two leveling bolts are included to level the insert if the fireplace has a stepped‐up hearth. To install, raise the rear of the insert up and insert the leveling bolts into the holes in the rear corners of the insert. Adjust the bolts until they extend the same height as the hearth steps up. After the insert is installed, fine‐tune the leveling bolts to level the insert (see the illustration). America’s Favorite Stoves Since 1980 Page 18 ... -
Page 20: Block -Off Plate Installation
Chapter 3 Installation ‐O LOCK FF LATE NSTALLATION Whenever this appliance is installed with a direct connection a block‐off plate, or other noncombustible seal‐off device (e.g. damper adapter), will need to be installed. This device is used to seal the chimney, insuring no smoke enters the home and providing the chimney system with a seal to promote draft. The directions below detail the steps for construction and installation of a block‐off plate. 1. Determine a location for the block‐off plate at the top of the firebox below the damper area (make it high enough to allow installation of the connection pipe). The location should be level and in an area where it can be mounted easily. Measure the width at the rear ("A") and front ("B") of the firebox at the height where the block‐off plate will be installed (see the illustration below). Then measure the depth of the location where the block‐off plate will be installed ("C"). NOTE: Most masonry fireplaces have square fireboxes while certain zero‐clearance (metal) fireplaces often have domed firebox tops. This makes zero‐clearance block‐off plates more difficult to install. To simplify the procedure, insulation may be used to seal the rounded edges. 2. Make a cardboard template of the measurements, but add a 2" flange to each side. This flange will be used to mount the block‐off plate to the inside of the firebox. Bend the flanges downwards on the template and place it inside the fireplace. If the template fits correctly in its planned location, go to the next step. If it does not, make a new template with the appropriate corrections until it fits correctly. 3. With the template in place, mark the location of the flue (see “Dimensions” on page 6). This location approximates the center of the flue when the insert is in place (a slight offset may occur based upon insert and block‐off plate placement). Remove the template and cut a 6 1/4" diameter hole centered on this mark. 4. Make the block‐off plate of 24 gage or thicker steel to match the template. Drill two holes in each flange for mounting the plate. 5. Mount the block‐off plate using masonry screws. NOTE: Use sheet metal screws on zero‐clearance (metal) fireplaces (screws need only be long enough to penetrate the first layer of metal). 6. Insulate the block‐off plate using high‐temperature fiberglass insulation (Ceri‐blanket® or equivalent) and furnace cement (allow the cement to dry for at least 24 hours before burning). ... - Page 21 Chapter 3 Installation Example Installation – Positive Connection . HIS IS THE PREFERRED INSTALLATION WHICH WILL RESULT IN THE BEST PERFORMANCE OF THE UNIT NOTE: Most factory‐built chimney manufacturers make stainless steel chimney liners, either flexible or rigid. This provides a wide variety of installation options. Make sure to follow the manufacturer’s instructions for installation and support. NOTE: THIS INSTALLATION IS THE ONLY ONE APPROVED FOR CANADIAN INSTALLATIONS. This fireplace insert must be installed with a continuous chimney liner of 6” diameter extending from the fireplace insert to the top of the chimney. The chimney liner must conform to the Class 3 requirements of CAN/ULC‐S635, Standard for Lining Systems for Existing Masonry or Factory‐Built Chimneys and Vents, or CAN/ULS‐S640, Standard for Lining Systems for New Masonry Chimneys. NOTE: OUTSIDE AIR MAY BE REQUIRED. If adequate fresh air is not provided, you will experience an inefficient burn. For some installations (air tight homes) you may be required to provide additional air in order to achieve a clean and efficient burn. This can be accomplished by opening the ash dump door of the fireplace or other means. America’s Favorite Stoves Since 1980 Page 20 ...
- Page 22 Chapter 3 Installation Example Installation – Direct Connection (Masonry Fireplace) Although this installation is acceptable, it is not the recommended installation technique. This installation has an increased potential for smoke entering . the home Example Installation – Direct Connection (Zero‐Clearance Fireplace) NOTE: Direct connections require installation of an airtight block‐off plate or damper adaptor (see Block‐off Plate Installation on page 16) America’s Favorite Stoves Since 1980 Page 21 ...
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Page 23: Operating Your Wood Stove
Chapter 4 Operation PERATING TOVE For best efficiency and heat output, burn dry, seasoned wood only. Never burn wet wood, driftwood, wood that has been in salt water, trash, cardboard, coal, rubbish, etc. Burning fuel other than dry, seasoned wood may be illegal in some areas. Seasoned wood is wood that has been cut, split, and stored in dry, covered area in a manner that allows for free airflow around the wood for an extended period of time (6 months minimum). NOTE: During normal operation the door must remain closed. Failure to operate the stove properly can result in smoke entering the home, increased safety hazards, and may result in serious bodily injury or death. Building a Fire 1. Never use gasoline, gasoline‐type lantern fuel, kerosene, charcoal lighter fluid, or other similar liquids to start or ‘freshen up’ a fire in this heater. Keep all such liquids well away from the heater while in use. 2. Do not use a grate or any other means of elevating the fire. Always build the fire on the surface of the firebrick. Stack seasoned wood in a manner that allows sufficient airflow around the wood and no closer than 3” to the secondary air tubes and 1” from glass. 3. Pull the damper rod completely out. The damper controls the burn rate and amount of air coming in to the stove. Pulling it out allows more air in to the stove, a higher burn rate. Pushing it in lessens the air coming into the stove, a lower burn rate. 4. Crumple up some paper and place on firebrick between the front and center of brick. Cover the paper with several pieces of kindling. For a cold chimney, one or two extra pieces of paper may be placed on top of the kindling to help establish draft. 5. Light the paper and allow enough time for the kindling to get burning. Depending on the natural draft of your stove, the door may need to be left open slightly during this startup process. 6. Once the kindling is burning well more wood may be added. For best results, use gradually increasing sizes of wood before adding larger pieces for longer burns. Always allow enough time for the wood to get burning well before adding larger pieces of wood. When loading wood, always be careful not to dislodge the upper brick baffle. 7. After establishing the desired fire (about 15‐20 minutes), be sure to check the exhaust for excessive amounts of smoke. Excessive smoke indicates an improper burn rate (damper setting). Readjust if necessary and recheck again after 5‐10 minutes. 8. -
Page 24: Maximizing Your Stoves Efficiency
The following are some tips for getting the most out of your stove: 1. Always thoroughly preheat your stove before slowing the burn rate (closing the damper). 2. Always operate your stove as much as possible in the low to medium burn rates. 3. Temperature measurements taken from the hottest point on the stove, on the top or face, can be used to repeat burn rates. 4. Do not continually operate your stove with the damper wide open. This can damage your stove and chimney. It is a waste of wood, and is very inefficient causing excessive heat loss through the chimney. 5. Periodically go outside and check your chimney. More than a very small amount of smoke indicates wasted heat, creosote build up and pollution. 6. Do not set the damper so low as to completely extinguish the flames in the firebox. Check for at least some flames 20 minutes after setting the damper. Adjust if needed. Achieving Long, Clean Burns It is important to realize that stove technology and design have changed over the years, as well as proper operation. In older stoves the mind set was to get the stove as hot as possible before setting the damper on low for long burns. This no longer applies to your new Breckwell stove. It is still important to have the stove hot enough to burn efficiently, but this will now take less pre‐heating than older stoves. After some initial experimentation, you will be able to determine the optimum operating temperatures for various burn rates. Breckwell wood stoves are emission tested to EPA standards with the damper fully closed for low burn rates Whether or not you should burn your stove with the damper completely closed will depend on the following factors: ∙ Moisture content and type of wood. ∙ How you load your wood. ∙ Your chimney system. ∙ The temperature of the stove. After thoroughly pre‐heating the stove, using a stove/chimney thermometer, monitor the temperature on the top of the stove. Use 325 degrees as a starting point. When the top reaches the target temperature, close the damper all the way in. If the flames go completely out, open the damper all the way and then slowly close until there is a small amount of flame. Remember to check the stove in twenty minutes after adjusting the damper as ... -
Page 25: Stove Maintenance
Chapter 5 Maintenance & Troubleshooting TOVE AINTENANCE ROUBLESHOOTING Door Poor Draft There are a variety of high quality cleaners available If your stove is not drafting properly, the chimney that may be used to clean your brass door. Use may be the problem. Have the chimney relined to only products specifically made for use in wood the proper size or extend the length of the chimney stoves when cleaning the glass. Never scrape the (Contact your Breckwell dealer). Also refer to the glass with anything or use abrasive cleaners, as section 4.1 “Natural Draft”. pitting may occur. Never clean glass when it is hot. Dirty Glass If door hinges need lubricating, never use oil; use Burn smaller, hotter fires and make sure that the only a high temperature anti‐seize compound. damper is not closed too far. Make sure the wood is well seasoned and not wet. Avoid slamming the door or striking the glass. (See “POOR DRAFT” above) Never use substitute materials on the door. Wood Burns Too Fast The door gasket may be leaking. Check for leaks and CAUTION: DO NOT USE THE STOVE IS THE GLASS IS replace if needed. The damper rod is too far out. CRACKED, BROKEN, OR MISSING. ... -
Page 26: Proper Fuel & Storage
Chapter 5 Maintenance & Troubleshooting & S ROPER TORAGE Use only dry, natural wood in your stove. Dry, well seasoned wood will provide a good clean burn with plenty of heat and low smoke with proper airflow. Dry wood is the key to experiencing the best performance. Using green or unseasoned wood will potentially increase creosote formation and reduce your stoves efficieny. Testing Wood Moisture Split wood stored in a dry area will be fully dry within a year. This insures dry well seasoned wood. If purchasing wood for immediate use, test the wood with a moisture meter. Some experienced wood burners can measure wood moisture by knocking pieces together and listening for a clear "knock" and not a "thud". Why Dry Wood is Key Wet wood, when burned, must release water stored within the wood. This cools the fire, creates creosote, and hampers a complete burn. Ask any experienced wood burner and he or she will agree: dry wood is crucial to good performance. Wood Cutting and Storage Cut wood to length and chop into quarters. Store the wood off the ground in a covered area. Allow for airflow around the wood to dry the wood. CAUTION: DO NOT STORE WOOD WITHIN MINIMUM CLEARANCES OF THE STOVE OR WITH THE SPACE REQUIRED FOR CHARGEING AND ASH REMOVEL. FAILURE TO MAINTAIN PROPER CLEARANCES MAY RESULT IN A DANGEROUS CONDITION. America’s Favorite Stoves Since 1980 Page 25 ... -
Page 27: Door Assembly & Glass Replacement
Chapter 5 Maintenance & Troubleshooting & G SSEMBLY LASS EPLACEMENT Glass Gasket Door Gasket Glass Door Handle Shaft ½” Flat Washer Door Handle Woodruff Key Glass Clips Latch Cam and Gasket 3/8” Hex Nut Replacing the Glass The glass must not contact the door retainer or door shell directly. The glass gasket insulates the glass to prevent cracking. Do not over‐tighten the door retainer. The glass gasket attaches to the perimeter of the glass. Remove the screws and door retainer to access the glass. When installing, do not over‐tighten the screws. Replacing the Door Gasket The door gasket inserts into the outer groove of the door retainer. Stove gasket cement holds it in place. Before installing, remove any residual cement. Lay the gasket in place (start at the lower left corner) and cut off any excess gasket (do not stretch the gasket. The cement fully cures with heat from the stove. You may need to open and close the door repeatedly to get the gasket to seat fully. Replacing the Door Handle The door handle consists of several components. See the illustration above for a component list. America’s Favorite Stoves Since 1980 Page 26 ... -
Page 28: Replacement Parts
Chapter 5 Maintenance & Troubleshooting EPLACEMENT ARTS Contact an Authorized Breckwell Pellet Stove Dealer to obtain any of these parts. Never use substitute materials or components. Use of non‐approved parts can result in poor performance and safety hazards. ITEM Part # Blower Kit – All Units – Optional A‐E‐3100BLOWKIT Brick Panel Set A‐BRICK‐W31 Damper Knob C‐S‐852 Door Gasket C‐G‐050 Door Glass C‐D‐038 Door Handle Shaft CW‐D‐031 Door Handle ‐ Wood CW‐M‐250 Glass C‐D‐038 Glass Clip C‐S‐110 Glass Gasket C‐G‐033 Outside Air Kit, Pedestal – Through Wall – Optional A‐W3100‐OAK Latch Cam CW‐D‐021 Outside Air Kit, Leg – Through Floor – Optional A‐W3100LEG‐AIR Outside Air Kit, Leg – Through Wall – Optional A‐W3100LEG‐WALL Secondary Air Tube – Front (First two tubes) CW‐S‐009 Secondary Air Tube – Rear ... - Page 29 www.breckwell.com Lifetime Limited Warranty Wood Stove Breckwell Hearth Products warrants to the original consumer purchaser that the Breckwell wood stove in its original installation is free from defects in material and workmanship from the original date of purchase as follows: IME ERIOD Steel Fabricated Components (excluding flashings, pedestal, and secondary air tubes) Only for thermal damage ……………………….Five Years All other Components (including flashings, pedestal, and secondary air tubes) Only for thermal damage.…………………………………….One Year After expiration of the original warranty period, any components may be purchased at 10% discount off manufacturers suggested list price plus shipping and handling charges, as long as the original consumer purchaser owns the product. OT OVERED Specifically not covered under the terms of this limited lifetime warranty or any other warranty, are problems related to smoke or creosote. Smoking is attributable to inadequate draft due to poor design of the flue system or incorrect installation of the flue system or improper installation of the heater itself. Also not covered are: Removal and re‐installation costs. Service calls for diagnosis or warranty replacement. Painted or Plated Surfaces. Damage or defects caused by improper installation, improper maintenance, misuse, abuse, alteration, accidents, or circumstances beyond Breckwell’s control including but not limited to acts of nature. Transportation or shipping costs. LAIM ROCEDURE AND ROBLEM ESOLUTION As the purchaser you must first contact the nearest authorized Breckwell specialty dealer and report any problems or defects you are experiencing. Provide descriptions of the defect and any pertinent data including your complete contact information, and proof of purchase. If the unit has been installed and used in accordance with the Owner’s Manual supplied with stove, Breckwell will (at their sole discretion) either: Replace the warranted part free of charge (service charges or labor not included). Repair or Replace the unit free of charge (may be with a new or refurbished unit). ...