American Dryer Corp. Gas DSI/Electric/ Steam AD-78 II Parts Manual

2001-2002

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AD-78 II
Parts Manual
2001-2002
American Dryer Corporation
88 Currant Road
Fall River, MA 02720-4781
Telephone: (508) 678-9000 / Fax: (508) 678-9447
E-mail:
techsupport@amdry.com
www.amdry.com
ADC Part No. 450576

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Summary of Contents for American Dryer Corp. Gas DSI/Electric/ Steam AD-78 II

  • Page 1 AD-78 II Parts Manual 2001-2002 American Dryer Corporation 88 Currant Road Fall River, MA 02720-4781 Telephone: (508) 678-9000 / Fax: (508) 678-9447 E-mail: techsupport@amdry.com www.amdry.com ADC Part No. 450576...
  • Page 2 Retain This Manual In A Safe Place For Future Reference American Dryer Corporation products embody advanced concepts in engineering, design, and safety. If this product is properly maintained, it will provide many years of safe, efficient, and trouble-free operation. ONLY qualified technicians should service this equipment. OBSERVE ALL SAFETY PRECAUTIONS displayed on the equipment or specified in the installation manual included with the dryer.
  • Page 3: Table Of Contents

    Table of Contents OPL Control Door Assembly ... 2 Control Door (Coin Models) ... 3 Phase 5 OPL Microprocessor Control Panel Assembly ... 4 Phase 5 Coin Microprocessor Control Panel Assembly ... 5 Coin Vault Assembly ... 6 Front Panel Assembly ... 7 Main Door Assembly (Round Door) ...
  • Page 4: Opl Control Door Assembly

    Illus. No. Part No. Qty. Description 883244* Control Door Assembly (includes illus. nos. 1, 4, and 5) 150134 #10-32 x 1/2” TORX Screw 150317 #10-16 x 3/4” TORX Screw 117605 1/4” x 3/8” Neoprene Sponge Tape 117604 1/8” x 3/8” Neoprene Sponge Tape 881053 ADC Logo with Adhesive Tape Specify color when ordering.
  • Page 5: Control Door (Coin Models)

    Control Door (Coin Models) Illus. No. Part No. Qty. Description 883243** Control Door without Locks 117605 1/4” x 3/8” Neoprene Sponge Tape 150317 #10-16 x 3/4” TORX Screw 160015 MK-100 Lock ONLY 160052 1” Cam 160104 MK-100 Key ONLY 881053 ADC Logo with Adhesive Tape As required.
  • Page 6: Phase 5 Opl Microprocessor Control Panel Assembly

    Phase 5 OPL Microprocessor Control Panel Assembly Illus. No. Part No. Qty. Description 112535 OPL English Keyboard (touch pad) Label Assembly 112276 OPL Stick-On Labels (English Only)...Not Illustrated 112275 3-Language OPL Stick-On Labels (Spanish, Italian, and Hebrew)...Not Illustrated 112277 3-Language OPL Stick-On Labels (English, Spanish, and Hebrew)...Not Illustrated 112278 5-Language OPL Stick-On Labels...
  • Page 7: Phase 5 Coin Microprocessor Control Panel Assembly

    Phase 5 Coin Microprocessor Control Panel Assembly Illus. No. Part No. Qty. Description 112526 Coin Keyboard (touch pad) Label Assembly 883254 Phase 5 Coin Control Panel Assembly (includes illus. nos. 1, 2, 4, 5, and 6) 883253 Coin Control Panel ONLY 150309 #10-16 x 1/2”...
  • Page 8: Coin Vault Assembly

    Illus. No. Part No. Qty. 880118 160036 160136 880117* 152014 * Specify color when ordering. ** Specify key number when ordering. American Dryer Corporation Description Coin Box Assembly ONLY Less Lock ® Lock Assembly with Key ® Key ONLY Coin Vault Assembly ONLY Less Lock (includes illus.
  • Page 9: Front Panel Assembly

    Front Panel Assembly Illus. No. Part No. Qty. Description 883246* Right Hand Front Panel Assembly (for OPL models) (includes illus. nos. 1, 3, 5, and 6) 883245 Right Hand Front Panel Assembly (for coin models) (includes illus. nos. 1, 3, 5, and 6) 150313 #10-16 x 1/2”...
  • Page 10: Main Door Assembly (Round Door)

    Illus. No. Part No. Qty. Description 883249 Black Main Door Assembly Complete 883252 Large Cold Rolled Steel (CRS) Black Main Door Handle 151010 #10-32 Black Hex Acorn Lock Nut 150120 #10-32 Door Latch Screw 152014 1/4-20 Free Spin Wash Nut 102214 30”...
  • Page 11: Main Door Switch Assembly For Round Main Door

    Main Door Switch Assembly For Round Main Door Illus. No. Part No. Qty. Description 150006 #6-32 x 7/8” Phillips Pan Head Machine Screw 152013 #6-32 Hex Nut 153010 #6 Star Washer 137005 Single-Pole Door Switch (SDS) 150443 1/4-20 x 3/4” Stainless Steel Cap Screw 882866 Black Main Door Switch Housing ONLY 881153...
  • Page 12: Sensor Bracket Assembly

    Illus. No. Part No. Qty. Description 130103 225º F Large Automatic Thermostat ONLY 153010 #6 Star Washer 152000 #6-32 Hex Nut 154007 1/4” Tinnerman Push On Fastener 150005 #6-32 x 1/4” Phillips Round Head Machine Screw 881912 Temperature Sensor Bracket Complete (includes illus.
  • Page 13: Lint Trap Assembly

    Lint Trap Assembly Illus. No. Part No. Qty. Description 881904 Lint Coupe Assembly Complete (includes illus. nos. 1 and 3 through 5) 801767 Lint Coupe ONLY 154200 5/32” Pop Rivet 304100 Lint Screen Hold Down 150300 #10-16 x 1/2” Hex Washer TEK Screw 800500 Lint Screen 150419...
  • Page 14: Drop Lint Door Assembly

    Illus. No. Part No. Qty. Description 883248 Drop Lint Door (for OPL models) 883247 Drop Lint Door (for coin models) 117604 1/8” x 3/8” Neoprene Sponge Tape 170226 Slide Latch (for OPL models) 160001 Lint Door AD-100 Lock (for coin models) 160103 Key ONLY for AD-100 Lock American Dryer Corporation...
  • Page 15: Basket (Tumbler) Support Assembly

    Basket (Tumbler) Support Assembly Illus. No. Part No. Qty. Description 801751 Basket (tumbler) ONLY without Felt Collar 801773 Basket (tumbler) and Support Assembly Complete (includes illus. nos. 1 through 11) 801774 Basket (tumbler) Support ONLY 150500 5/16-18 x 3/4” Socket Button Head Screw 100912 1/2-13 x 25-3/8”...
  • Page 16: Idler Bearing Assembly

    Illus. No. Part No. Qty. Description 100185 5L-780 V-Belt 101140 14” x 3” Compound Pulley 100178 4L-570 V-Belt (idler to motor) 154301 5/16-18 x 1” Allen Setscrew 100705 3/16” x 3/16” x 1-3/8” Key 883473 Idler Bearing Assembly Complete (includes illus. nos. 5 through 12) 150617 3/8-16 x 1”...
  • Page 17: Basket (Tumbler) Bearing Assembly

    Basket (Tumbler) Bearing Assembly Illus. No. Part No. Qty. Description 100244 1-15/16” Flange Bearing 153025 Lock Washer 152050 Hex Nut 801775 Pillow Block Bearing Assembly Complete (includes illus. nos. 4 through 13) 801761 Pillow Block Bearing Housing ONLY 100245 1-15/16” Pillow Block Bearing 150633 1/2-13 x 2-1/4”...
  • Page 18: Single-Phase (1Ø) Motor, Electric Relay Panel Assembly

    Single-Phase (1ø) Motor, Electric Relay Panel Assembly Illus. No. Part No. Qty. Description 137015 RC Network 151000 #6-32 Pal Nut 150300 #10-16 x 1/2” Hex Washer TEK Screw 150008 #6-32 x 1-1/4” Phillips Round Head Machine Screw 120716 2-Position Terminal Block 306304 Electric Relay Panel Mounting Plate ONLY 132083...
  • Page 19: 3-Phase (3Ø) Motor, Non-Reversing Electric Relay Panel Assembly

    3-Phase (3ø) Motor, Non-Reversing Electric Relay Panel Assembly Illus. No. Part No. Qty. Description 150300 #10-16 x 1/2” Hex Washer TEK Screw 132083 Step Down Transformer (for 208/240 volts Only) 881763 Termination Kit 150301 #8-18 x 7/16” Phillips Pan Head TEK Screw 136008 Fuse Holder ONLY 136057...
  • Page 20: 3-Phase (3Ø) Motor, Reversing Electric Relay Panel Assembly

    3-Phase (3ø) Motor, Reversing Electric Relay Panel Assembly American Dryer Corporation 88 Currant Road / Fall River, MA 02720-4781...
  • Page 21: Phase (3Ø) Motor, Reversing Electric Relay Panel Assembly

    3-Phase (3ø) Motor, Reversing Electric Relay Panel Assembly Illus. No. Part No. Qty. Description 150300 #10-16 x 1/2” Hex Washer TEK Screw 132083 Step Down Transformer (for 208/230 volts Only) 881763 Termination Kit 137060 Arc Suppressor (A.S.) Board 137013 Nylon Standoff 132448 Reversing Contactor (208/230/240/380/460 volt) 24 VAC...
  • Page 22: Non-Reversing T.e.f.c. Motor Mount Assembly

    Non-Reversing T.E.F.C. Motor Mount Assembly American Dryer Corporation 88 Currant Road / Fall River, MA 02720-4781...
  • Page 23: Non-Reversing T.e.f.c. Motor Mount Assembly

    Non-Reversing T.E.F.C. Motor Mount Assembly Illus. No. Part No. Qty. Description 100178 4L-570 V-Belt (motor to idler) 100701 3/16” x 3/16” x 1” Key 101133 5/8” x 2-1/4” Motor Pulley (60 Hz Only) 101130 5/8” x 2-1/2” Motor Pulley (50 Hz Only) 150501 5/16-18 x 3/4”...
  • Page 24 Reversing T.E.F.C. Motor Mount Assembly American Dryer Corporation 88 Currant Road / Fall River, MA 02720-4781...
  • Page 25: Reversing T.e.f.c. Motor Mount Assembly

    Reversing T.E.F.C. Motor Mount Assembly Illus. No. Part No. Qty. Description 100112 4L-630 V-Belt (motor to idler) 100701 3/16” x 3/16” x 1” Key 101133 5/8” x 2-1/4” Motor Pulley (60 Hz Only) 101130 5/8” x 2-1/2” Motor Pulley (50 Hz Only) 120200 3/8”...
  • Page 26: Hot Surface Ignition (Hsi) Burner Assembly

    Hot Surface Ignition (HSI) Burner Assembly CE Export American Dryer Corporation 88 Currant Road / Fall River, MA 02720-4781...
  • Page 27 Hot Surface Ignition (HSI) Burner Assembly CE Export Illus. No. Part No. Qty. Description 801788* Natural Gas Burner Assembly Complete Less Orifices (includes illus. nos. 1 through 9 and 11 through 29) For Models Mfd. with Natural Gas ONLY 883340* Liquid Propane (L.P.) Gas Burner Assembly Complete Less Orifices (includes illus.
  • Page 28: For Models Mfd. As Of April 11, 2000

    Direct Spark Ignition (DSI) Burner Assembly For Models Mfd. as of April 11, 2000 American Dryer Corporation 88 Currant Road / Fall River, MA 02720-4781...
  • Page 29: For Models Mfd. As Of April 11, 2000

    Direct Spark Ignition (DSI) Burner Assembly For Models Mfd. as of April 11, 2000 Illus. No. Part No. Qty. Description 141105 Large Gas “T” Burner 140856 #23 Burner Orifice (natural gas) ONLY 140810 #42 Burner Orifice (liquid propane [L.P.] gas) ONLY 141232 1/2”...
  • Page 30: Sail Switch Assembly

    Illus. No. Part No. Qty. Description 319203 Sail Switch Mounting Bracket 319202 Sail Switch Damper (flat) 319201 Sail Switch Box Cover 319200 Sail Switch Box 154004 Twin Speed Nut 154002 1/8” Push On Fastener 150300 #10-16 x 1/2” Phillips Hex Head TEK Crimptite Screw 150303 #4 x 3/4”...
  • Page 31: Back Guard Assemblies

    Back Guard Assemblies Illus. No. Part No. Qty. Description 314501 Bottom Back Guard 150301 #8-18 x 7/16” Phillips Pan Head TEK Screw 322809 Rear Electrical Box Cover 150301 #8-18 x 7/16” Phillips Pan Head TEK Screw 103500 Leveling Leg 150301 #8-18 x 7/16”...
  • Page 32: Microprocessor Coin Acceptors Listing

    ADC Part No. 883240 United States, Canada, and Japan 883239 Euro and UK 881163 United States *Consult factory for coin acceptors not listed. American Dryer Corporation Microprocessor Coin Acceptors Listing Single Coin* Nation Description Hanke Programmable Coin Acceptor Hanke Programmable Coin Acceptor Hanke 25¢...
  • Page 33: Additional Parts Available

    Additional Parts Available Part No. Description 112039 “Black/White/Green Ground” Label 112280 “Lint Compartment” Label 112041 “CAUTION - Exhausted” Label 112534 “Phase 5 OPL Program Location Summary” Label 114006 “WARNING - Fire Hazards” Label 120800 1/4” In-Line Connector 120802 Red Butt Connector 120902 #74B Wire Nut 120903...
  • Page 34 ADC 450576 2 -08/11/05-0...

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