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OWNER'S
OPERATING
MANUAL
XG Series Mini-Tower or Rackmount UPS Plus®
Uninterruptible Power Supply Models
XG1.5K-1T,
XG2.2K-1T & XG3K-1T
Shown in mini-tower position with base brackets installed.
FALCON® Electric Inc., 5116 Azusa Canyon Rd., Irwindale, California 91706, (626) 962-7770, Fax 626-962-7720, Email: sales@falconups.com
2005 Falcon® Electric Inc. All rights reserved.
All other brand names and trademarks are the property of their respective owners.
The information stated in this document is subject to change without notice. 2005-10-14
Falcon®, Falcon® Electric and UPS Plus logos are registered trademarks of Falcon Electric Inc
OM48030 Rev.
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Table of Contents
Troubleshooting
Related Manuals for Falcon XG1.5K-1T
Summary of Contents for Falcon XG1.5K-1T
- Page 1 XG2.2K-1T & XG3K-1T Shown in mini-tower position with base brackets installed. FALCON® Electric Inc., 5116 Azusa Canyon Rd., Irwindale, California 91706, (626) 962-7770, Fax 626-962-7720, Email: sales@falconups.com 2005 Falcon® Electric Inc. All rights reserved. All other brand names and trademarks are the property of their respective owners.
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Page 2: Table Of Contents
TABLE OF CONTENTS SAFETY INFORMATION………………………….. 3 1.0 INTRODUCTION…………………………………….4 2.0 CIRCUIT DESCRIPTIONS…………………. 5 Input Filter Current and Power Factor Regulator DC/AC Inverter Charger DC/DC Converter Battery Bypass Switch Output Filter 3.0 INSTALLATION…………………………………… 6 Unpacking Inspecting the Equipment Rack-Mount UPS Setup Free-Standing UPS Installation Battery Module Installation 4.0 DISPLAY AND CONTROLS……………………. -
Page 3: Safety Information
IMPORTANT SAFETY INSTRUCTIONS SAVE THESE INSTRUCTIONS RETAIN THIS USER MANUAL This manual contains important instructions which must be followed during the installation, operation and maintenance of this UPS and its batteries. Please read all instructions before operating this equipment and save this manual for future reference. All of the models presented herein are designed for installation and use in a temperature controlled environment, free of contamination. -
Page 4: Introduction
Brief XG Overview The Falcon XG Series UPS may be installed in either of two formats. Brackets are supplied to facilitate installation into a standard 2U, 19 inch equipment rack slot, or free-standing on a table top in a mini-tower tower format. -
Page 5: Circuit Descriptions
BLOCK DIAGRAM 2.0 CIRCUIT DESCRIPTIONS INPUT FILTER This internal UPS circuit provides surge protection, certified to meet IEC 61000-4-5 and IEC 801-5. It also filters both electro-magnetic interference (EMI) and radio frequency interference (RFI). It minimizes surges or RFI interference present on the utility line. CURRENT AND POWER FACTOR REGULATOR In normal operation, this circuit converters utility AC power to regulated DC power for inverter use. -
Page 6: Battery
XG3K-1T 1 battery module 2 boxes shipped If you have not received the proper number of boxes, please contact Falcon Electric Customer Service at 1-800-842-6940 This UPS is shipped complete with all cables required for operation, along with UPSILON software, and rackmount ears for 19” shelf mounting. A full list of the box contents is... -
Page 7: Inspecting The Equipment
To file a claim for shipping damage or concealed damage: 1. YOU MUST file with the carrier within 15 days of receipt of the equipment; 2. YOU MUST send a copy of the damage claim within 15 days to Falcon Electric, Inc. CAUTION The UPS and Battery Module are heavy. - Page 8 4. For slide rail installations, fasten the inner parts of the slide rails to the UPS on both sides with the screws provided. 5. ** Securing hardware and slide rails are sold separately. Contact Falcon Electric for these additional options and any assistance needed.** 6.
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Page 9: Free-Standing Ups Installation
FREE-STANDING UPS INSTALLATION When using the XG Series UPS in a free-standing configuration, the XG1.5K-1T model is provided with mounting feet (shown below, left) to stabilize the UPS. The XG2.2K-1T and XG3K-1T models are provided with keyhole hardware to “lock” the units together in free... - Page 10 Mounting feet Mounting feet for additional Battery Modules XG1.5K-1T Free Standing XG2.2K-1T / XG3K-1T Free Stranding The default LCD display mounting is for horizontal (Rackmount) viewing. To orient the LCD display for vertical (Mini-Tower) viewing, remove the front plastic bezel by unscrewing the screws.
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Page 11: Battery Module Installation
XG1.5K-1T 1. Visually inspect the battery module for any freight damage. Report damage to the carrier and Falcon Electric immediately. 2. For slide rail installations, please refer to RACK MOUNT UPS SETUP for procedures. 3. Use the mounting feet to secure the unit if it is to be used in a free-standing position, to prevent it from tipping over. -
Page 12: Display And Controls
4. Connect the supplied battery modules cable to the rear of the extended battery module, then to the rear of the UPS. 5. Turn on the battery breaker on the rear of the extended battery module. 6. If an extended battery module has been connected, refer to the Battery Run Time charts in this manual for the approximate runtime available. - Page 13 INDICATORS AND ICONS LOCATED ON THE LCD DISPLAY Buzzer: The buzzer is always flashing when unit turned on. Green Mode Bulb: When green mode is enabled, and the UPS has switched to Green Mode due to a load of less than 3% being detected, the bulb symbol will flash.
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Page 14: Controls
CONTROLS The primary front panel user controls consist of one switch and three buttons: The switch located to the right of display is the INPUT CIRCUIT BREAKER. The three buttons located to the left of the display, from top to bottom are titled “Function/TEST”, “Set/ALARM SILENCE”, and “STANDBY”. -
Page 15: Operation
CAUTION When the UPS is in Normal On-line mode, pressing the BYPASS button once will put the UPS into BYPASS MODE. During this time, should the utility power become unavailable, the UPS will shut down. Once the unit is in BYPASS MODE operation, pressing this button again will force UPS back to On-line operation. -
Page 16: Turning Ups On
BYPASS MODE The UPS will automatically go to BYPASS mode in the event it is overloaded or suffers an internal failure. When in bypass, the UPS will transfer the connected loads directly to utility power. When in bypass mode, BATTERY MODE will not be available. However, the utility power continues to be passively filtered by the UPS. -
Page 17: Turning Ups Off
TURNING THE UPS OFF To turn off the UPS: While in Normal On-line mode, press the BYPASS button for one second. The UPS will go into BYPASS MODE. Next, turn off the INPUT BREAKER. The unit will shut down immediately. NOTE! DURING SHUT DOWN, DO NOT PRESS ANY BUTTON SINCE UPS MIGHT BE RE- ENERGIZED AND DELIVER POWER TO ITS OUTPUT UNEXPECTEDLY. - Page 18 UPS output using the UPS output voltage display function. Next verify that all of the equipment to be connected to the UPS will operate satisfactorily on the newly selected output voltage. If in doubt, contact the Falcon Electric Customer Service Department...
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Page 19: Communication
This plate will be secured with screws. CAUTION: NEVER INSTALL OPTION CARDS THAT HAVE NOT BEEN SUPPLIED BY FALCON ELECTRIC AS UPS DAMAGE MAY RESULT. Advanced communications option cards available from Falcon are:... - Page 20 Received data Transmitted data DTE Ready DTE Ready Signal Ground Signal Ground The supplied Falcon interface cable pin designations are as follows: The computer RS-232 Port settings should be set to the following: Baud Rate 2400 bps Data Length 8 bits...
- Page 21 Standard Dry Contact Interface Card (Novell style) Please refer to the following schematic for interface details: DB-9 PIN & JUMPER ASSIGNMENT FOR THE FALCON UA88374 RELAY OPTION BOARD (no on-bypass signal) DESCRIPTION Low Battery ( When UPS reaches low battery, contact activates) (J1, 1-2 short = N.O) (J1, 2-3 short = N.C)
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Page 22: Maintenance
“FUNCTION/TEST” button and conduct a battery test. If the UPS goes back to NORMAL On-line MODE in less than 10 seconds with a long beep, the batteries may need replacing. Contact Falcon Electric Service department to order replacement battery packs. BATTERY PACK REPLACEMENT With the hot-swappable battery pack feature, the XG Series UPS battery pack is easily replaced, without having to turning the UPS off or disconnecting the load. - Page 23 If so, proceed with next the STEP, otherwise STOP and contact Falcon Service. 6. Line up and slide in the new replacement battery pack in the correct orientation, by referring to the mark on the original battery pack.
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Page 24: Testing New Batteries
Press the “FUNCTION/TEST” button for three seconds to initiate the battery test. If the UPS goes to ON-LINE MODE for over 10 seconds, it means the battery is good. If it does not, first check the connected battery cable and the battery connections. Otherwise, call Falcon Service if the problem persists. -
Page 25: Fuse Replacement
NEVER dispose of used batteries or the UPS in the trash or landfill as it is against federal and state laws. The UPS and Batteries must be recycled. For UPS and battery recycling information, please contact our service department for the name and address of the nearest battery recycling facility. -
Page 26: Troubleshooting
• Call Falcon Service TROUBLESHOOTING GUIDE Check the UPS input voltage, input plug and wiring first. Then prepare the serial number and model number of the unit for Falcon Service if the problem cannot be solved. Problem and Possible Cause Solution UPS will not turn on •... -
Page 27: Troubleshooting Guide
TROUBLESHOOTING GUIDE (Continued) Problem and Possible Cause Solution Button on front panel does not work • UPS in green mode • Wait for a while to operate • Key damaged • Call Falcon Service for a Returned Material Authorization (RMA) -
Page 28: Specifications
SPECIFICATIONS Model Number XG1.5K-1T Model Rating 1500VA/1050W DIMENSIONS Unit 16.8 x 21.5 x 3.5 (2U) W x D x H in. (mm) (426 x 546 x 88) Shipping 22 x 25.75 x 8.5 W x D x H in. (mm) - Page 29 Model Number XG2.2K-1T XG3K-1T Model Rating 2200VA/1540W 3000VA/2100W DIMENSIONS Unit 16.8 x 21.5 x 3.5 (2U) 16.8 x 21.5 x 3.5 (2U) W x D x H in. (mm) (426 x 546 x88) (426 x 546 x 88) Shipping 22 x 25.75 x 8.5 22 x 25.75 x 8.5 W x D x H in.
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Page 30: Battery Run Times
+ 1 Battery Module + 2 Battery Modules + 3 Battery Modules NOTE: 1. Approximate discharge time is in minutes and at 77 F (25 C) with a 100% resistive load. 2. For extended battery modules please order them from Falcon Electric Sales. -
Page 31: Warranty
GENERAL PROVISIONS FALCON® ELECTRIC INC., hereby warrants product shipped under this agreement to be free from defective workmanship for a period of two years following date of shipment. This Limited New Product Warranty Agreement only applies to covered repairs to the product occurring within the United States and Canada. - Page 32 Falcon Electric may elect to offer a loaner unit, providing the end-user agrees to pay for all shipping costs associated with transportation of the loaner unit both from and return to the Falcon Electric U.S. Service Center. All shipping costs for product submitted beyond 90 days of the original date of invoice is the responsibility of the...