Related Manuals for Dean Frymaster Super Runner 52 Series
Summary of Contents for Dean Frymaster Super Runner 52 Series
- Page 1 SPARE PARTS DIAGRAM FOR Gas Fryer Super Runner 52 First Choice Group Blakeney Way, Kingswood Lakeside Cannock, Staffs, WS11 8LD TEL: 01543 577778 FAX: 01543504141 Email: enquires@firstchoice-cs.co.uk Web: www.firstchoice-cs.co.uk...
- Page 2 & PARTS LIST INCLUDED DOMESTIC Dean, a member of the Commercial Food Equipment Service Association, recommends using CFESA Certified Technicians. Price: $8.00 24-Hour Service Hotline 1-800-551-8633 819-5784 MARCH 2002...
- Page 3 Please read all sections of this manual and retain for future reference. Installation, maintenance, and repairs should be performed by your Dean Factory Authorized Service Center. CAUTION Do not store or use gasoline or other flammable vapors and liquids in the vicinity of this or any other cooking appliance.
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Page 4: Table Of Contents
SUPER RUNNER 52 SERIES GAS FRYERS TABLE OF CONTENTS Page # INTRODUCTION IMPORTANT INFORMATION INSTALLATION INSTRUCTIONS DAILY OPERATION PREVENTATIVE MAINTENANCE TROUBLESHOOTING PARTS LIST... -
Page 5: Introduction
SUPER RUNNER 52 SERIES GAS FRYERS CHAPTER 1: INTRODUCTION 1.1 Ordering Parts Customers may order parts directly from their local Authorized Parts Distributor. For this address and phone number, contact your maintenance and repair center or call the factory. The factory address and phone numbers are on the back cover of this manual. - Page 6 1.3 Safety Information Before attempting to operate your unit, read the instructions in this manual thoroughly. Throughout this manual, you will find notations enclosed in double-bordered boxes similar to the ones below. CAUTION boxes contain information about actions or conditions that may cause or result in a malfunction of your system.
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Page 7: Important Information
SUPER RUNNER 52 SERIES GAS FRYERS CHAPTER 2: IMPORTANT INFORMATION 2.1 General Dean Super Runner 52 Series gas fryers are energy-efficient, gas-fired units, design-certified by the CSA International (AGA/CGA), NSF International and manufactured to their basic performance and application specifications. - Page 8 A manual gas shut-off valve must be installed in the gas supply line ahead of the fryers for safety and ease of future service. Dean Super Runner Series gas fryers operate on millivolt, and do not require an external electric power supply.
- Page 9 The claim should be filed within 15 days of date of delivery. Be sure to retain container for inspection. NOTE: Dean Does Not Assume Responsibility for Damage or Loss Incurred in Transit.
- Page 10 2.7 Receiving and Unpacking Equipment (cont.) C. Move the fryer to the location of installation and install legs and/or casters as described in Chapter 3.2. D. Remove all plastic skin from sides, front, and doors of the unit. Failure to do this will melt the plastic and make it very difficult to remove later.
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Page 11: Installation Instructions
SUPER RUNNER 52 SERIES GAS FRYERS CHAPTER 3: INSTALLATION INSTRUCTIONS 3.1 Installing the Fryer A. Initial Installation: If installed with legs, do not push against the fryer’s side to adjust its position. Use a pallet or lift jack to lift the fryer slightly and place it where it is to be installed. B. - Page 12 3.2 Leg and Caster Installation (cont.) B. Leg and Rigid Caster Installation 1. Remove unit from pallet. 2. Carefully raise unit with forklift, pallet jack, or other steady means. 3. Place one lock washer on each hex head screw. Insert hex head screws with lock washers [1/4-20 threads by ¾" (19 mm) long] through bolt holes of leg mounting plates and mount to the front channel.
- Page 13 3.3 Leveling the Fryer (cont.) Rigid Casters (Only) Install the rigid casters on the fryer rear channel only. Legs must be installed on the front channel. 2. There are no level adjustments for the rigid casters. B. If the floor is uneven or has a decided slope, place the fryer on a smooth platform. C.
- Page 14 The local gas company or FASC should be contacted immediately to rectify the problem. 3.4 Gas Connections Dean Super Runner Series gas fryers have obtained CE markings for countries and gas categories shown below: Supply Pressures and Gas Countries...
- Page 15 3.4 Gas Connections (cont.) The gas supply (service) line must be the same size or greater than the fryer inlet line. Super Runner 52-Series gas fryers are equipped with a 3/4" (19 mm) male ISO 7.1 inlet. The gas supply line must be sized to accommodate all gas-fired equipment connected to that gas supply.
- Page 16 3.4 Gas Connections (cont.) Regulating Gas Pressure The fryer and shut-off valve must be disconnected from the gas supply during any pressure testing of the system. External gas regulators are not normally required on this fryer. A safety control valve protects the fryer against pressure fluctuations.
- Page 17 3.4 Gas Connections (cont.) D. Orifices: The fryer can be configured to operate on any available gas. The correct safety control valve, appropriate gas orifices, and pilot burner are installed at the factory. While the valve can be adjusted in the field, only qualified service personnel should make any adjustments with the proper test equipment.
- Page 18 A. Proper operation of appliances requires operator to scrupulously inspect the following adjustments in terms of gas inputs and pressures. B. Dean gas fryers are manufactured to use the type of gas and pressure specified on the rating plate. When changing gas, adaptation must be performed by qualified personnel.
- Page 19 3.6 Gas Inputs (cont.) C. Adjustments for different gases are as follows: Gases and Gas Supply Pressure* 20 mbar 25 mbar 37 mbar Injector Diameter 2.71 mm 2.71 mm 1.70 mm Burner Marking "blue" marking "blue" marking "red" marking TJ013 Pilot Marking TJ024 TJ024...
- Page 20 3.7 Gas Conversion: Procedures (cont.) When converting from G20 (20 mbar) to G25 (25 mbar), or vice-versa, or G31 (37 mbar) to G31 (50 mbar), the following procedures apply: ♦ Check pilot-adjustment and adjust as necessary. ♦ Other adjustments are not necessary. Conversion from one gas family to another (i.e.
- Page 21 3.7 Gas Conversion: Procedures (cont.) Vessel Assembly 1/2—3/4 Reducer Manifold Support Bracket Bushing Gas Valve Gas Burner Burner See Detail A 1.63-inch [41-mm] Orifice 1.30-inch [33-mm] Pressure Test Gas Manifold Spigot Orifice Manifold Assembly Detail A Burner/Orifice Location Temperature Control SR-52 Series gas valve, burner and orifice locations.
- Page 22 3.8 Gas Conversion Kits (cont.) SR52G Propane to Natural Gas Components DESCRIPTION TJ024 Pilot orifice Burner orifice, #39 14-0067-1 (diameter: 2.53 mm) Appareil réglé pour: G20/20 Label Fryer equipped for: G25/25 3.9 Electrical Connections No outside electrical power source is required for Super Runner gas fryers unless outfitted with certain optional equipment (i.e.
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Page 23: Daily Operation
4.2 Pilot Lighting Procedures Initial Pilot Lighting: All Dean fryers are tested, adjusted and calibrated to sea level conditions before leaving the factory. Adjustments to assure proper operation of pilot may be necessary on installation to meet local conditions, low gas pressure, differences in altitude and variations in gas characteristics. - Page 24 4.2.1 Pilot Lighting Procedures, Domestic (non-CE) WARNING When checking for burner ignition or performance, do not get too close to the burners. Slow ignition can cause possible flashback, increasing the potential for facial and body burns. Light or re-light the pilot as follows: 1.
- Page 25 4.2.2 Pilot Lighting Procedures, CE Ensure that the following steps are done in sequence before lighting or re-lighting the pilot: 1. Turn off the manual shut-off valve on the incoming service line. 2. Turn the operating thermostat "OFF". 3. Depress the Pilot Off button (red) on the safety control valve to turn "OFF".
- Page 26 4.3 Boil-Out Procedure 1. Empty fry vessel and pour in cleaning solution concentrate. Add water to the lower OIL LEVEL line scribed on the vessel back. Set the operating thermostat-dial/temperature controller to 219°F (104°C), just above that of boiling water. 3.
- Page 27 4.4 Final Preparation WARNING NEVER set a complete block of solid shortening on top of heating tubes. To do so will damage the heating tubes and fry vessel, and void the warranty. 1. When using a liquid shortening (cooking oil), fill the fryer to the lower OIL LEVEL line scribed into the back of the fryer vessel.
- Page 28 4.6 Opening: Beginning the Work Day At the beginning of each work day, always check the fryer to ensure: The combination or main gas valve is "OFF". Fry vessel is filled with liquid oil to the bottom OIL LEVEL line scribed into the rear wall of the fry vessel tank.
- Page 29 4.7 Filtering Basics (cont.) Basic rules of filtering are: The shortening should be filtered at least daily or even more frequently if cooking is heavy. Filtering ensures long shortening life, better tasting food and minimizes flavors being transferred from batch to batch. When completing a filter cycle, always close the return valve(s) at the fryer(s) to avoid siphoning oil out of the fryer into the filter system.
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Page 30: Preventative Maintenance
SUPER RUNNER 52 SERIES GAS FRYERS CHAPTER 5: PREVENTATIVE MAINTENANCE 5.1 General All food service equipment works better and lasts longer when maintained properly and kept clean. Cooking equipment is no exception. The fryer should be kept clean during the working day and thoroughly cleaned at each day’s end. - Page 31 5.1.4 Stainless Steel Care WARNING DO NOT let water splash into the tank of hot oil. It will splatter and can cause severe burns. All stainless steel fryer cabinet parts should be wiped regularly with hot, soapy water during the day, and with a liquid cleanser designed for stainless steel at the end of each day.
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Page 32: Troubleshooting
SUPER RUNNER 52 SERIES GAS FRYERS CHAPTER 6: TROUBLESHOOTING 6.1 General CAUTION This appliance may have more than one power supply connection point. Disconnect all power cords before servicing. The problems and possible solutions covered are those most commonly encountered. To troubleshoot, perform the test set-up at the beginning of each condition. - Page 33 6.2 Pilot Burner Malfunction (cont.) C. Pilot flame of proper size, but is unstable. Flame wavers and does not envelop the thermocouple completely at all times. 1. Check for drafts that might be caused by air conditioning equipment or make-up air apparatus.
- Page 34 6.3 Main Burner Malfunction (cont.) D. Fryer will not reach the temperature setting and/or runs erratically. 1. Incorrect location of sensor probe or defective temperature sensor. Loose wiring/wire connection E. Fryer shortening temperature cannot be controlled; fryer runs at high-limit temperature. Defective operating thermostat or temperature probe.
- Page 35 6.4 Millivolt Wiring Diagrams 6.4.1 All Units (Except Australia) White Thermopile Combination Gas Valve High-Limit Operating Thermostat Black Black 6.4.2 Australia Only Temperature Control High-limit Pilot Gas Valve Robertshaw Gas Valve Gas In Gas Out Thermopile Thermopile Honeywell Thermocouple Operating Thermostat Pilot Gas Coaxial Lead To Thermocouple...
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Page 36: Parts List
SUPER RUNNER 52 SERIES GAS FRYERS CHAPTER 7: PARTS LIST 7.1 Super Runner 52 Primary Components... - Page 37 7.1 Super Runner 52 Primary Components (cont.) ITEM PART # COMPONENT 50076-1 Vessel Weld Assembly M/S (823-3530 SM50) 50076-2 Vessel Weld Assembly S/S (823-3329 SM50) 823-3618 Gas Manifold (Weld Assembly) 810-2048 Orifice For Natural Gas [#39 (2.53 mm) Domestic and Australia 810-2059 Orifice For LP Gas [#53 (1.51 mm) Domestic and Australia 807-3649...
- Page 38 7.2 Super Runner 52 Gas Valves and Related Components, Domestic, CE and Australia...
- Page 39 7.2 Super Runner 52 Gas Valves and Related Components, Domestic, CE and Australia (cont.) ITEM PART # COMPONENT 810-2036 Gas Valve, Millivolt, Natural Gas (Domestic Only) 807-3549 Gas Valve, Millivolt, LP Gas (Domestic Only) 810-2294 Gas Valve Assembly, Robertshaw—Natural Gas (Australia Only) 810-2295...
- Page 40 Dean, 8700 Line Avenue, Shreveport, Louisiana 71135 TEL 1-318-865-1711 FAX (Parts) 1-318-219-7140 (Tech Support) 1-318-219-7135 Price: $6.00 SERVICE HOTLINE 819-5784 PRINTED IN THE UNITED STATES 1-800-551-8633 06-01...