Frymaster GEN II LOVTM BIELA14 Operator's Manual
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Frymaster GEN II LOVTM BIELA14 Operator's Manual

Gen ii electric fryer
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OPERATOR'S MANUAL
FRYMASTER BIELA14 SERIES GEN II LOV™
ELECTRIC FRYER
This equipment chapter is to be
FOR YOUR SAFETY
installed in the Fryer Section of the
Do Not Store or use gasoline or other
Equipment Manual.
flammable vapors and liquids in the
vicinity of this or any other appliance.
MANUFACTURED
BY
8700 Line Ave.
SHREVEPORT, LOUISIANA 71106
PHONE: 1-318-865-1711
TOLL FREE: 1-800-551-8633
1-800-24 FRYER
FAX: 1-318-219-7135

TABLE OF CONTENTS

WARRANTY STATEMENT ................................................................................................... Page i
INTRODUCTION ................................................................................................................... Page 1-1
INSTALLATION INSTRUCTIONS ....................................................................................... Page 2-1
OPERATING INSTRUCTIONS ............................................................................................. Page 3-1
M3000 COMPUTER INSTRUCTIONS ................................................................................. Page 4-1
OPERATING THE BUILT-IN FILTRATION SYSTEM ........................................................... Page 5-1
PREVENTIVE MAINTENANCE ............................................................................................ Page 6-1
OPERATOR TROUBLESHOOTING ..................................................................................... Page 7-1
WIRING DIAGRAMS ............................................................................................................. Page 8-1
Frymaster L.L.C., 8700 Line Avenue, Shreveport, LA 71106
PHONE 318-865-1711
FAX 318-219-7135
SERVICE HOTLINE 1-800-24-FRYER
APRIL 2011
PRINTED IN THE UNITED STATES
*8196442*

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Summary of Contents for Frymaster GEN II LOVTM BIELA14

  • Page 1: Table Of Contents

    OPERATING THE BUILT-IN FILTRATION SYSTEM ... Page 5-1 PREVENTIVE MAINTENANCE ... Page 6-1 OPERATOR TROUBLESHOOTING ... Page 7-1 WIRING DIAGRAMS ... Page 8-1 Frymaster L.L.C., 8700 Line Avenue, Shreveport, LA 71106 PHONE 318-865-1711 FAX 318-219-7135 SERVICE HOTLINE 1-800-24-FRYER APRIL 2011...
  • Page 2 FACTORY AUTHORIZED SERVICE CENTERS, AND/OR THE PART BEING USED IS MODIFIED FROM ITS ORIGINAL CONFIGURATION, THIS WARRANTY WILL BE VOID. FURTHER, FRYMASTER DEAN AND ITS AFFILIATES WILL NOT BE LIABLE FOR ANY CLAIMS, DAMAGES OR EXPENSES INCURRED BY THE CUSTOMER WHICH ARISE DIRECTLY OR INDIRECTLY, IN WHOLE OR IN PART, DUE TO THE INSTALLATION OF ANY MODIFIED PART AND/OR PART RECEIVED FROM AN UNAUTHORIZED SERVICE CENTER.
  • Page 3 Some food particles can spontaneously combust if left soaking in certain shortening material. Do not bang fry baskets or other utensils on the fryer’s joiner strip. The strip is present to seal the joint between the fry vessels.

  • Page 4: M3000 Menu Summary Tree

    ..………………………………………………………………………………… Disabled Enabled Deep Clean Mode ……..……………………...…………………………………….. High-Limit Test …………….…………………….…………………………………….. Fryer Setup …………………….……………………………………………………………….. Level 2 Program (Manager Level) [Press and hold TEMP and INFO buttons, 3 beeps, displays Level 2, enter 1234] Prod Comp Sensitivity for product E-Log Log of last 10 error codes...

  • Page 5: Warranty Statement

    3. If any parts, except fuses and filter O-rings, become defective during the first two years after installation date, Frymaster will also pay straight-time labor costs up to two hours to replace the part, plus up to 100 miles/160 km of travel (50 miles/80 km each way).
  • Page 6 • no fryer will be warranted under the ten-year program for which a proper start-up form has not been received. This warranty also does not cover: • transportation or travel over 100 miles/160 km (50 miles/80 km each way), or travel over two hours;...

  • Page 7: Introduction

    BIELA14 SERIES GEN II LOV™ ELECTRIC FRYER CHAPTER 1: INTRODUCTION NOTE: The Frymaster BIELA14 fryer requires a start-up, demonstration and training before normal restaurant operations can begin. General Read the instructions in this manual thoroughly before attempting to operate this equipment. This manual covers all configurations of McDonald’s BIELA14 LOV™...
  • Page 8 Installation, Operating, and Service Personnel Operating information for Frymaster equipment has been prepared for use by qualified and/or authorized personnel only, as defined in Section 1.6. All installation and service on Frymaster equipment must be performed by qualified, certified, licensed, and/or authorized installation or service personnel, as defined in Section 1.6.
  • Page 9 QUALIFIED SERVICE PERSONNEL Qualified service personnel are those who are familiar with Frymaster equipment and who have been authorized by Frymaster, L.L.C. to perform service on the equipment. All authorized service personnel are required to be equipped with a complete set of service and parts manuals, and to stock a minimum amount of parts for Frymaster equipment.
  • Page 10 ASA or distributor. Included with fryers when shipped from the factory is a list of Frymaster ASA’s. If you do not have access to this list, contact the Frymaster Service Department at 1-800-551-8633 or 1-318-865-1711 or by email at service@frymaster.com.

  • Page 11: Installation Instructions

    Section 1.6 of this manual) to install or otherwise service this equipment will void the Frymaster warranty and may result in damage to the equipment or injury to personnel. Where conflicts exist between instructions and information in this manual and local or national codes or regulations, installation and operation shall comply with the codes or regulations in force in the country in which the equipment is installed.
  • Page 12 If the electrical power supply cord is damaged, it must be replaced by a Frymaster Authorized Service Agency technician or a similarly qualified person in order to avoid a hazard. This appliance must be connected to a power supply having the same voltage and phase as specified on the rating plate located on the inside of the appliance door.
  • Page 13 After Fryers Are Positioned At the Frying Station No structural material on the fryer should be altered or removed to accommodate placement of the fryer under a hood. Questions? Call the Frymaster Service Hotline at 1-800-551-8633. 1. Once the fryer has been positioned at the frying station, use a carpenter’s level placed across the top of the frypot to verify that the unit is level, both side-to-side and front-to-back.
  • Page 14 Adequate means must be provided to limit the movement of this appliance without depending on or transmitting stress to the electrical conduit. provided with the fryer. If the restraint kit is missing contact your local Frymaster Authorized Service Agency (ASA).

  • Page 15: Operating Instructions

    BIELA14 SERIES GEN II LOV™ ELECTRIC FRYER CHAPTER 3: OPERATING INSTRUCTIONS TYPICAL CONFIGURATION (BIELA314 SHOWN) NOTE: The appearance of your fryer may differ slightly from that shown depending upon configuration and date of manufacture. 3–1...
  • Page 16 The use of solid shortening will clog the oil lines. The oil capacity of the BIELA14 fryer is 31 lbs. (3.7 gallons/14 liters) for a full-vat and 15.5 lbs. (2.5 gallons/7 liters) for a dual- vat at 70°F (21°C).
  • Page 17 Place the oil container inside the cabinet and slide it into place (as shown on the following page). Avoid catching the suction hardware on the cabinet interior as the container is placed in the fryer. The system is now ready for operation.
  • Page 18 4. Put the tube in the new full container (see Figure 8). Figure 8 5. Slide the JIB onto the shelf inside the fryer cabinet (as seen in Figure 5). 6. Press and hold the orange JIB reset switch until the orange JIB LED is no longer illuminated (see Figure 3–4...

  • Page 19: M3000 Computer Instructions

    BIELA14 SERIES GEN II LOV™ ELECTRIC FRYER CHAPTER 4: M3000 COMPUTER INSTRUCTIONS FR FRIES Cook Channel and Selection Buttons ON/OFF M3000 General Information Welcome to the M3000, a computer that retains the one-button ease of the M2000 and 100B and the utility of 40-product menu capability.
  • Page 20 Basic Operation...
  • Page 21 Cooking with Multi-Product Display...
  • Page 22 Cooking with Dedicated Display...
  • Page 23 Changing from Breakfast Setup to Lunch Press and quickly release product button for french fries. Computer will change from HASH BRN to <<<< >>>>; an alarm will sound. <<<< >>>> Press and hold the cook channel button under the display until a beep is heard (approximately three seconds) and release.
  • Page 24 Changing from Lunch Setup to Breakfast Computer displays Press and quickly release product button for hash browns. Computer display will change from FR FRIES to <<<< >>>>; an alarm sounds. Press and hold the cook channel button under the display until a beep is heard (approximately three seconds) and release.
  • Page 25 If the button is pressed twice while the fryer is on, it shows the setpoint temperatures of the vats. If the fryer is off, the display shows the current INFO versions of software. The button (see Figure 1), if pressed once when the fryer is on, shows the recovery time for each vat from the last test.

  • Page 26: M3000 Menu Summary Tree

    ..………………………………………………………………………………… Disabled Enabled Deep Clean Mode ……..……………………...…………………………………….. High-Limit Test …………….…………………….…………………………………….. Fryer Setup …………………….……………………………………………………………….. Level 2 Program (Manager Level) [Press and hold TEMP and INFO buttons, 3 beeps, displays Level 2, enter 1234] Prod Comp Sensitivity for product E-Log Log of last 10 error codes...
  • Page 27 The computer, upon initial power up, when changing out a computer or accessed from Level 1, can have parameters set. The setup sets the time, date, date format, language, fryer type, vat type, oil system type and the temperature scale. These settings should only be changed by a technician.
  • Page 28 16. Enter the date using the number buttons 0-9. 17. With the desired selection displayed, press the yes) button. The computer displays fryer type on the left and Elec on the right. 18. Use the 3and 4buttons to toggle between elec and gas.
  • Page 29 NOTE: A JIB system uses a disposable JIB (Jug in a Box). A BULK system has large storage oil tanks that are connected to the fryer that fills a reservoir. 23. With the desired selection displayed, press the yes) button.
  • Page 30 4.10.2 Adding New Product Items to the Menu (PRODUCT SELECTION) This function is used to add additional products to the computer menu. To add a new product to the menu: 1. With the computer OFF, enter Level 1 programming mode by pressing the TEMP and INFO buttons simultaneously until LEVEL 1 is displayed.
  • Page 31 8. Press the button to advance the cursor to the next display space. Use the #0 key to insert a space. The cursor back. For example, to enter “WINGS”, press the #8 key two times until W appears in the display. Then button to advance the cursor to the next display space.
  • Page 32 17. With duty time 1 (shake time) entered, press the u (INFO) button to save duty time one and scroll to DUTY TIME 2. If a product calls for a second duty to be preformed, it can be entered here. Use the instructions above to enter duty time two, otherwise press the u (INFO) button to save the duty time and scroll to QUAL TMR (Quality Timer), which is used to set the hold time...
  • Page 33 24. If no further programming is necessary, press the computer displays the select product option with the product (ex. FR FRIEs) on the right screen. Press the Computer displays Level 1 program changing to the Product selection prompt. (2) button to quit and to return to OFF. 25.
  • Page 34 When cooking oil is exhausted, drain the oil into an appropriate container for transport to the disposal container. Frymaster recommends a McDonald’s Shortening Disposal Unit (MSDU). Do not drain deep clean (boil-out) solution into an MSDU. NOTE: If using an MSDU built before January 2004 the filter pan cover must be removed to allow the unit to be positioned beneath the drain.
  • Page 35 8. Clean the vat with a scrub brush and when complete press the button to continue. The drain valve closes and the vat is ready to be refilled with oil. Continue to next section if fryer is set to JIB.
  • Page 36 4. To dispose press the If INSERT PAN is displayed, remove and replace the filter pan, ensuring that the pan is seated firmly into the fryer. The computer displays DRAINING. The drain valve remains open and the computer displays Vat empty? alternating with yes.
  • Page 37 11. Close the dispose valve by pushing the valve handle toward the rear of the fryer until it stops. Relock the valve if required by your manager. The vat is ready to be refilled with oil. Continue to Section 4.10.4.4 to fill the vat, otherwise press (2) button to exit.
  • Page 38 The first two menu items: AUTO FILTER and MANTAINENCE (MANUAL) FILTER are covered in Chapter 5. The other menu items are covered on the following pages. The DRAIN TO PAN and FILL VAT FROM DRAIN PAN functions are used primarily for diagnostic purposes.
  • Page 39 FILL VAT FROM Drain pan? alternating with yes no after step 5. If the pan is not empty and the fryer is using a bulk oil system, press the NO) button and the computer displays PAN TO WASTE? alternating with yes no.
  • Page 40 The computer displays FILLING while the vat is refilling. After filling the computer displays IS VAT FULL? alternating with yes NO. (1 yes) button if vat is full to exit and return to OFF. If vat 5. Press the (2 NO) button to continue filling. is not full press 4.11.4 Fill Vat from Bulk Fill vat from bulk selection is used when filling the frypot from a bulk oil system.
  • Page 41 4.11.5 Pan to Waste Pan to waste selection is an option that allows bulk oil systems to pump excess oil in the pan to the bulk oil waste tanks without draining the existing oil in the frypot. 1. With the computer OFF, press and hold the filter button for the vat to be refilled for three seconds.
  • Page 42 Product selection b. aif clock c. DEEP CLEAN MODE d. hi limit test e. Fryer setup 4. With the selection displayed, press the menu item. 4.12.1 AIF CLOCK The AIF Clock mode allows programming of times to lock out the AIF (auto intermittent filtration) prompt.
  • Page 43 4.12.2 DEEP CLEAN MODE (BOIL-OUT) The deep clean mode is used to remove carbonized oil from the frypot. NOTE: Refer to Kay Chemical “Fryer Deep Clean Procedure” instructions to clean the LOV™ fryer. 1. Perform steps 1-3 on page 4-23 through 4-24.
  • Page 44 *If the bulk oil system waste tank is full, the computer displays RTI TANK FULL alternating with CONFIRM. Press the oil waste provider. The display returns to OFF. When draining oil into a disposal unit, do not fill above the maximum fill line located on the container.
  • Page 45 12. Bulk or JIB System: The drain valve closes and the computer displays SOLUTION added? alternating with Yes. Fill frypot to be cleaned with water and cleaning solution mix. Referring to maintenance requirement card and Kay Chemical provided instructions “Fryer Deep Clean Procedure” for McDonald’s deep clean (boil-out) procedure.
  • Page 46 LIMIT FAILURE alternating with DISCONNECT POWER with an alert tone during testing. The test is cancelled at any time by turning the fryer off. When the fryer is turned back on, it returns to the operating mode and displays the product.
  • Page 47 *NOTE: In computers used in the European Union (those with the CE mark), the temperature is 395°F (202°C). The fryer continues heating until the second high limit trips. Generally this happens once the temperature reaches 423°F to 447°F (217°C to 231°C) for non-CE high limits and 405°F to 426°F (207°C to 219°C) for CE high limits.
  • Page 48 3. Press the t and u buttons to scroll between: a. Prod comp b. e-log c. password SETUP d. alert tone e. filter After f. filter time NOTE: Use the 3and 4buttons to move between positions within the selections. When entering numbers, press the corresponding button using the 0-9 keys. Press the t and ubuttons to accept input and move to the next or previous menu item.
  • Page 49 The computer displays OFF. 4.13.2 E-LOG MODE The E-LOG mode is used to view the ten most recent error codes encountered on the fryer. These codes are displayed from 1-10 with the most recent displayed first. The time, date and error code are displayed.
  • Page 50 8. Press the The computer displays PASSWORD SETUP on the left. The right side is blank. 9. Repeat steps 3-8 to change or confirm fryer setup, usage, level one and level two passwords. 10. Press the (2) button again to exit.
  • Page 51 The computer displays volume 1-9 on the left and 9 on the right. 3. Use the number keys to set volume level. Select from nine levels of volume with 1 being the softest and 9 the loudest. 4. Use the t and u buttons to scroll to tone 1-3. The computer displays tone 1-3 on the left and 1 on the right.
  • Page 52 (2) button again to exit. 5. Press the The computer displays OFF. 4.13.6 FILTER TIME The FILTER time option is used to set the elapsed time before a filtration prompt. This option is useful in lower volume stores, where filtration is desired more often than the amount the cook cycles would generate.
  • Page 53 2. Press the t and ubuttons to scroll between: FULL VAT CONFIGURATION a. filter stats b. review usage c. last load SPLIT VAT CONFIGURATION a. filter stats b. review usage c. last load L d. last load R NOTE: Use the 3and 4 buttons to move between days within the selections. Press the t and u buttons to move to other menu items.
  • Page 54 SPLIT VAT CONFIGURATION a. DAY (wed), DATE (03/20/07) – Current day and date. b. l fIltErEd # DAy – Number of times left vat filtered and day. c. L flt bpsd # day, – Number of times left vat filter was bypassed and day. d.
  • Page 55 335° – Average oil temperature recorded during the cook cycle. h. heat on 70 – Percentage of the cook time the heat source was on. i. ready yes – Displays if the fryer was back to proper temperature before the cook cycle was started.
  • Page 56 (2) button to return to INFO MODE changing to filter 4. Press the stats prompt. 5. Press the (2) button again to quit. The computer displays OFF. 4-38...
  • Page 57 BIELA14 SERIES GEN II LOV™ ELECTRIC FRYER CHAPTER 5: FILTRATION INSTRUCTIONS Introduction The FootPrint Pro filtration system allows the oil in one frypot to be safely and efficiently filtered while the other frypots in a battery remain in operation. Section 5.2 covers preparation of the filter system for use. Operation of the system is covered in Section 5.3.
  • Page 58 4. Reinstall the crumb tray at the front of the pan. (See Figure 1) DO NOT USE FILTER POWDER WITH THE PAD! 5. Push the filter pan back into the fryer, positioning it under the fryer. Ensure “A” is displayed on the MIB board. The filtration system is now ready for use.
  • Page 59 Once filtering is complete the computer display changes to low temp until the fryer reaches setpoint. Once fryer reaches setpoint and the computer display changes to the product name or dashed lines, the fryer is ready for use. The complete filtering process takes roughly four minutes.
  • Page 60 The computer displays CHANGE FILTER PAD? alternating with YES NO and an alarm. (1 yes) to continue. 5. Press (2 NO) allows the fryer to return to cook mode in most cases for Pressing four minutes or 15 minutes if the pad is expired*, ending with the CHANGE FILTER PAD? alternating with YES NO display.
  • Page 61 30 seconds. Once the pan has been out for 30 seconds the computer displays OFF. Ensure the pan is dry and assembled correctly. Push the filter pan back into the fryer. Ensure “A” is displayed on the MIB board.
  • Page 62 If the computer displays SERVICE REQUIRED, the fryer can be used in most cases by answering NO when the SYSTEM ERROR prompt FIXED? YES NO is displayed. The message repeats every 15 minutes until the issue is repaired and fryer reset by a technician.
  • Page 63 Ensure that the filter pad or paper is replaced daily to keep the system operating correctly. 1. The fryer MUST be at setpoint temperature. With the computer ON press and hold the FLTR button for three seconds.
  • Page 64 Computer displays fIltEr menu for three seconds changing to Auto Filter. 2. Press the u(INFO) button to scroll to maInT fIltEr. 3. When the desired selection is displayed press the continue. The computer displays maInT fIltEr? alternating with Yes NO. (1 yes) button to start the manual filtration process.
  • Page 65 The computer displays rinsing. The drain valve closes and the filter pump continues to run and refills the pot. The drain valve opens and remains open and the computer displays rinse again? alternating with yes no. 8. If the pot is clear of debris, press the and skip the rinse again cycle.

  • Page 66: Preventive Maintenance

    Never attempt to clean the fryer during the frying process or when the frypot is filled with hot oil. If water comes in contact with oil heated to frying temperature, it will cause spattering of the oil, which can result in severe burns to nearby personnel Use McDonald’s All Purpose Concentrate.
  • Page 67 Deep Clean (Boiling Out) the Frypot After the fryer has been in use for a period of time, a hard film of caramelized cooking oil will form on the inside of the frypot. This film should be periodically removed by following the deep-clean (boil-out) procedure contained in Kay Chemical “Fryer Deep Clean Procedure”...
  • Page 68 Verify that the tilt mechanism is working properly when lifting and lowering elements and that the ● element wires are not binding and/or chafing. Verify the heating-element amp-draw is within the allowed range as indicated on the appliance’s ● rating plate. Verify that the temperature and high-limit probes are properly connected, tightened and functioning ●...

  • Page 69: Operator Troubleshooting

    Although the chapter covers the most common problems reported, you may encounter problems that are not covered. In such instances, the Frymaster Technical Services staff will make every effort to help you identify and resolve the problem.
  • Page 70 If problem persists, call your ASA for assistance. Change the filter pad and ensure the filter pan has been removed from the fryer for a minimum of 30 seconds. ignore FILTER PAD prompts. Verify that both the main power cord and 120V is fully seated in its...

  • Page 71: High Limit

    Shut the fryer down immediately and call your ASA for assistance. Shut the fryer down immediately and call your ASA for assistance. Shut the fryer down and call your ASA for assistance. Call your ASA for assistance. Verify that both the main power cord and...
  • Page 72 Drain valve or return A. AIF board has failed. valve stays open. B. Actuator has failed. A. Filter pan is not fully set into fryer. M3000 display shows B. Missing filter pan magnet. INSERT pan. C. Defective filter pan switch.
  • Page 73 ERROR PUMP NOT FILLING ERROR DRAIN VALVE NOT OPEN ERROR DRAIN VALVE NOT CLOSED Corrective Action A. Power cycle fryer by disconnecting and reconnecting 5-pin control power cord. B. If a filtration or any other filter menu function is in process or...
  • Page 74 ERROR RETURN VALVE NOT OPEN ERROR RETURN VALVE NOT CLOSED ERROR AIF BOARD ERROR MIB BOARD ERROR AIF PROBE ERROR ATO PROBE Not used M3000 CAN TX FULL INVALID CODE LOCATION FILTER PROCEDURE (Change Filter Pad) OIL IN PAN ERROR CLOGGED DRAIN (Gas) AIF BOARD OIB FAILED (Gas) RECOVERY FAULT...

  • Page 75: Wiring Diagrams

    BIELA14 SERIES GEN II LOV™ ELECTRIC FRYER CHAPTER 8: WIRING DIAGRAMS Wiring Diagrams 8.1.1 Component Wiring (Domestic)
  • Page 76 8.1.2 Component Wiring (CE)
  • Page 77 8.1.3 Component Wiring (CSA)
  • Page 78 8.1.4 Component Wiring (Australia)
  • Page 79 8.1.5 Contactor Box – Delta Configuration...
  • Page 80 8.1.6 Contactor Box – WYE Configuration...
  • Page 81 8.1.7 BIELA14 Series GEN II LOV™ Simplified Wiring START OF 6-WIRE DATA & POWER 8051734Q...
  • Page 82 8.1.8 Solid Shortening Melting Unit Wiring Diagram...
  • Page 83 Waste oil is pumped from the fryer, via the fitting located on the bottom, to the disposal tanks and fresh oil is pumped from the tanks, thru the fitting located on the top, to the fryer (see Figure 1).
  • Page 84 BIELA14 SERIES GEN II LOV™ ELECTRIC FRYER APPENDIX B: JIB Preparation with Solid Shortening Option 1. Open right door of fryer and remove brace in JIB cabinet. 2. Position melter in front of cabinet. Loosen bracket on left side of melter, if necessary, to ease placement in the cabinet.
  • Page 85 DO NOT attempt to use the top off system with unmelted oil in the top off system. The low oil reservoir light will come on if the fryer calls for oil before the shortening in the melter is liquid. • Once the shortening is fully melted,...
  • Page 86 Frymaster, L.L.C., 8700 Line Avenue, Shreveport, Louisiana 71106 TEL 1-318-865-1711 FAX (Parts) 1-318-688-2200 FAX (Tech Support) 1-318-219-7135 819-6442 SERVICE HOTLINE APRIL 2011 PRINTED IN THE UNITED STATES 1-800-551-8633...

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