Table of Contents
Troubleshooting
Related Manuals for Frymaster FOOTPRINT 8195991
Summary of Contents for Frymaster FOOTPRINT 8195991
- Page 1 Frymaster, a member of the Commercial Food Equipment Service Association, recommends using CFESA Certified Technicians. 24-Hour Service Hotline 1-800-551-8633 SEPTEMBER 2005 *8195991* www.frymaster.com E-mail: service@frymaster.com...
- Page 2 DIRECTLY FROM FRYMASTER DEAN, OR ANY OF ITS AUTHORIZED SERVICE CENTERS, AND/OR THE PART BEING USED IS MODIFIED FROM ITS ORIGINAL CONFIGURATION, THIS WARRANTY WILL BE VOID. FURTHER, FRYMASTER DEAN AND ITS AFFILIATES WILL NOT BE LIABLE FOR ANY CLAIMS, DAMAGES OR EXPENSES INCURRED BY THE CUSTOMER WHICH ARISE DIRECTLY OR INDIRECTLY, IN WHOLE OR IN PART, DUE TO THE INSTALLATION OF ANY MODIFIED PART AND/OR PART RECEIVED FROM AN UNAUTHORIZED SERVICE CENTER.
- Page 3 If a flexible gas line is used, an additional restraining cable must be connected at all times when the fryer is in use. The front ledge of the fryer is not a step! Do not stand on the fryer. Serious injury can result from slips or contact with the hot oil.
-
Page 4: Table Of Contents
Draining and Disposing of Waste Oil ... 4-9 Using the Optional Rear-Discharge Oil Disposal ... 4-10 CHAPTER 5: Preventive Maintenance Fryer Preventive Maintenance Checks and Service ... 5-1 Daily Checks and Service... 5-1 Weekly Checks and Service ... 5-1 Monthly Checks and Service... 5-3 Quarterly Checks and Service ... - Page 5 THIS PAGE INTENTIONALLY LEFT BLANK...
-
Page 6: Chapter 1: General Information
FASC or distributor. Included with fryers when shipped from the factory is a list of Frymaster FASCs. If you do not have access to this list, contact the Frymaster Service Department at 1-800-551-8633 or 1-318-865-1711 or by e-mail: service@frymaster.com. -
Page 7: Safety Information
DANGER boxes contain information about actions or conditions that may cause or result in injury to personnel, and which may cause damage to your system and/or cause your Your fryer is equipped with automatic safety features: 1. High temperature detection shuts off gas to the burner assembly should the controlling thermostat fail. -
Page 8: Equipment Description
Installation, Operating, and Service Personnel Operating information for Frymaster equipment has been prepared for use by qualified and/or authorized personnel only, as defined in Section 1.7. All installation and service on Frymaster equipment must be performed by qualified, certified, licensed, and/or authorized installation or service personnel, as defined in Section 1.7. -
Page 9: Shipping Damage Claim Procedure
QUALIFIED SERVICE PERSONNEL Qualified service personnel are those who are familiar with Frymaster equipment and who have been authorized by Frymaster, L.L.C. to perform service on the equipment. All authorized service personnel are required to be equipped with a complete set of service and parts manuals, and to stock a minimum amount of parts for Frymaster equipment. -
Page 10: Chapter 2: Installation Instructions
Failure to use qualified, licensed, and/or authorized installation or service personnel (as de- fined in Section 1.7 of this manual) to install, convert to another gas type or otherwise service this equipment will void the Frymaster warranty and may result in damage to the equipment or injury to personnel. - Page 11 (450 mm) should be maintained between the flue outlet and the lower edge of the grease filter.” Frymaster recommends that the minimum distance be 24 in. (600 mm) from the flue outlet to the bottom edge of the filter when the appliance consumes more than 120,000 BTU per hour.
-
Page 12: Caster/Leg Installation
Frymaster computers have been tested and found to comply with the limits for a Class A digital device, pursuant to Part 15 of the FCC rules. While these devices are verified as Class A devices, they have been shown to meet the Class B limits. - Page 13 3. Level fryers equipped with legs by screwing out the legs approximately 1 inch then adjusting them so that the fryer is level and at the proper height in the exhaust hood. Frymaster recommends that the minimum distance from the flue outlet to the bottom edge of the hood be 24 in.
-
Page 14: Connection To Gas Line
Foreign material in the burner and gas con- trols will cause improper and dangerous operation. When pressure-testing incoming gas supply lines, disconnect the fryer from the gas line if the test pressure will be ½ PSIG (3.45 kPa, 13.84 inches W.C.) or greater to avoid damage to the fryer’s gas tubes and gas valve(s). - Page 15 4 fittings or elbows, increase the connection by one pipe size. The Pro H55 Series gas fryer has received the CE mark for the countries and gas categories indicated in the table below. NOTE: The nominal heat input (QN) is 21kW except for AT, DE, LU and category 3P/B, which is 23kW.
- Page 16 2. Open the gas supply to the fryer and check all piping, fittings, and gas connections for leaks. A soap solution should be used for this purpose.
-
Page 17: Converting To Another Gas Type
5. Check the programmed temperature or solid-state (analog) controller thermostat setting. (Refer to the separate Frymaster Fryer Controllers User’s Manual furnished with your unit for the setpoint programming instructions for your particular controller.) Converting to Another Gas Type This appliance was configured at the factory for a specific type of gas. Converting from one type of gas to another requires the installation of specific gas-conversion components. - Page 18 CE GAS CONVERSION INSTRUCTIONS 1. Between G20- and G25-type Natural Gas, adjust the gas pressure at the regulator. (Refer to the CE Standard Burner Manifold Gas Pressure Chart.) Do not change the orifice. 2. Between a 2 family (G20 or G25) and a 3 a.
- Page 19 THIS PAGE INTENTIONALLY LEFT BLANK...
-
Page 20: Chapter 3: Operating Instructions
• Solid State (Analog) Controller • Digital Controller • Basket Lift Timer Refer to the appropriate section of the separate Frymaster Fryer Controllers User’s Manual furnished with your fryer for the operating instructions for your specific controller. Start-Up Procedure The on-site supervisor is responsible for ensuring that operators are made aware of the inherent hazards of operating a hot oil filtering system, particularly the aspects of oil filtration, draining and cleaning procedures. -
Page 21: Lighting The Fryer
3. If the burners fail to light, press the ON/OFF switch to the OFF position and wait 60 seconds. Repeat step 2. 4. The fryer will automatically enter the melt cycle mode if the frypot temperature is below 180ºF (82ºC). (NOTE: During the melt cycle, the burners will repeatedly fire for a few seconds, then go out for a longer period.) When the frypot temperature reaches 180ºF (82ºC), the unit will... -
Page 22: Boiling Out The Frypot
For short-term shut down during the workday, place the controller ON/OFF switch in the OFF position and put the frypot covers in place (if the fryer is so equipped). When shutting the fryers down at closing time, place the controller ON/OFF switch in the OFF position. - Page 23 THIS PAGE INTENTIONALLY LEFT BLANK...
-
Page 24: Chapter 4: Filtration Instructions
Frymaster recommends that a Frymaster filter cone holder and filter cone be used when a filter machine is not available. If you are using a Frymaster filter cone holder, be sure that the cone holder rests securely on the metal container. -
Page 25: Preparing The Built-In Filtration System For Use
DO NOT hammer on the drain valve with the cleanout rod or other objects. Damage to the ball inside will result in leaks and will void the Frymaster warranty. 4. After draining the oil, clean all food particles and residual oil from the frypot. BE CAREFUL, this material may still cause severe burns if it comes in contact with bare skin. - Page 26 4.2.1 Preparation for Use with Filter Paper or Filter Pad 1. Pull the filter pan out from the cabinet and remove the crumb tray, hold-down ring, filter paper and filter screen. (See Figure 1) Clean all components with a solution of detergent and hot water then dry thoroughly.
- Page 27 DO NOT use filter powder with the pad. 6. Replace the crumb tray in the filter pan, then push the filter pan back into the fryer, positioning it all the way to the back of the cabinet.
-
Page 28: Operation Of The Filter
Sprinkle one cup of the Magnasol XL filter powder evenly over the screen. 5. Replace the crumb tray, then push the filter pan back into the fryer, positioning it all the way to the back of the cabinet. - Page 29 5. After the oil is filtered (about 5 minutes), close the drain valve and allow the fryer to refill. Let the filter pump run 10 to 12 seconds after the oil begins to bubble (or sputter from the Power Shower openings, if installed).
- Page 30 (see photo below). Filter Pump Reset Switch 6. Ensure the drain valve is fully closed. (If the drain valve is not fully closed, the fryer will not operate.) Turn the fryer ON and allow the cooking oil to reach setpoint.
-
Page 31: Disassembly And Reassembly Of The Magnasol Filter
Disassembly and Reassembly of the Magnasol Filter Dissassembly 1. Grasp the frame with your thumbs on the handles at the corner of the assembly and pull outward in opposite directions to separate the frame at the corner. Continue to open the frame (it will pivot at the opposite corner) until the outer screens and grid can be removed from the frame. -
Page 32: Draining And Disposing Of Waste Oil
When your cooking oil has reached the end of its usable life, drain the oil into an appropriate container for transport to the disposal container. Frymaster recommends the use of the Frymaster Shortening Disposal Unit (SDU). NOTE: If using an SDU built before January 2004 the filter pan cover must be removed to allow the unit to be positioned beneath the drain. -
Page 33: Using The Optional Rear-Discharge Oil Disposal
Ensure all other drain valves and oil-return valves are closed. 6. Ensure the oil disposal reservoir is not full and the fryer is properly connected to the oil disposal system. Discharge the oil by pressing down on the discharge valve handle. -
Page 34: Chapter 5: Preventive Maintenance
WEEKLY CHECKS AND SERVICE Drain and Clean Frypot During normal usage of your fryer, a deposit of carbonized cooking oil will gradually form on the inside of the frypot. This deposit must be periodically removed to maintain your fryer’s efficiency. - Page 35 4. Set the thermostat to 195ºF (91ºC) or program the computer for Boil-Out (see separate Frymas- ter Fryer Controllers User’s Manual) and simmer the solution for 1 hour. Never leave the fryer unattended during this process. If the solution overflows, press the ON/OFF switch to the OFF position immediately.
-
Page 36: Monthly Checks And Service
Check Calibration of Analog Controller Thermostat Control Knob (This check applies only to units equipped with Analog Controllers) 1. Insert a good-grade thermometer or pyrometer probe into the oil, with the end touching the fryer temperature-sensing probe and set the thermostat knob to frying temperature. -
Page 37: Quarterly Checks And Service
QUARTERLY CHECKS AND SERVICE Clean Combustion Air Blower Assembly 1. Disconnect the blower wiring harness and remove the four blower mounting nuts. Wiring connection 2. Remove the three fasteners that secure the blower motor assembly to the blower housing, and separate the two components. - Page 38 5. Reinstall the blower shield or shield assembly. 6. Light the fryer in accordance with the procedure described in Chapter 3, Section 3.1. 7. After the burners have been lit for at least 90 seconds, observe the flames through the burner viewing ports located on each side of the combustion air blower.
-
Page 39: Semi-Annual Checks And Service
This procedure is not required for fryers configured for export to CE countries. 1. Set the fryer power switch and the gas valve to the OFF position. 2. Carefully unscrew the vent tube from the gas valve. NOTE: The vent tube may be straightened for ease in removal. -
Page 40: Annual/Periodic System Inspection
Annual/Periodic System Inspection This appliance should be inspected and adjusted periodically by qualified service personnel as part of a regular kitchen maintenance program. Frymaster recommends that a Factory Authorized Service Technician inspect this appliance at least annually as follows: Fryer •... - Page 41 • Verify that the temperature and high-limit probes are properly connected, tightened and functioning properly, and that probe guards are present and properly installed. • Verify that component box components (i.e. computer/controller, transformers, relays, interface boards, etc.) are in good condition and free from oil and other debris. Inspect the component box wiring and verify that connections are tight and that wiring is in good condition.
-
Page 42: Chapter 6: Operator Troubleshooting
Whenever this in indicated, refer to Sections 6.6 for specific instructions If you are in doubt as to the proper action to take, do not hesitate to call the Frymaster Technical Service Department or your local Frymaster Factory Authorized Service Center for assistance. -
Page 43: Troubleshooting Fryers With Computer Magic Iii.5, Basket Lift Timer, Or Digital Controller
CORRECTIVE ACTION A. Press the ON/OFF switch to turn the controller on. B. Verify that the fryer is plugged in and that the circuit breaker is not tripped. C. If available, substitute a harness known to be good for the suspect harness. - Page 44 FASC. B. If available, substitute a harness known to be good for the suspect harness. If the fryer functions correctly, order replacement harness from FASC. Clean and adjust per instructions in Chapter 5 of this manual.
-
Page 45: Troubleshooting Fryers With Solid State (Analog) Controller
If the fryer functions correctly, order replacement from FASC. CORRECTIVE ACTION A. Verify that the fryer is plugged in and that the circuit breaker is not tripped. B. If available, substitute a harness known to be good for the suspect harness. - Page 46 CORRECTIVE ACTION A. If available, substitute a controller known to be working for the suspect controller. If the fryer functions correctly, order replacement from FASC. B. If available, substitute a harness known to be good for the suspect harness.
-
Page 47: Troubleshooting The Built-In Filtration System
B. Failed filter handle microswitch. Pump stops during filtering. Test: If this is a multi-pot fryer, attempt to operate the pump using a different handle. If the pump starts, the handle microswitch is either out of alignment or has failed. - Page 48 PROBLEM PROBABLE CAUSES C. Pump blockage. Test: Close the drain valve. Place the filter handle in the OFF position, allow the pump to cool (Continued from for at least 45 minutes, and then previous page.) press the reset button on the pump motor.
-
Page 49: Troubleshooting The Basket Lift
PROBLEM PROBABLE CAUSES C. Missing paper in filter pan. (This causes too much pressure in the (Continued from oil return lines, resulting in a previous page.) strong flow through the Power Shower, but also squirting of oil from around the gasket.) Troubleshooting the Basket Lift PROBLEM PROBABLE CAUSES... - Page 50 Frymaster, L.L.C., 8700 Line Avenue, PO Box 51000, Shreveport, Louisiana 71135-1000 Shipping Address: 8700 Line Avenue, Shreveport, Louisiana 71106 TEL 1-318-865-1711 FAX (Parts) 1-318-219-7140 FAX (Tech Support) 1-318-219-7135 SERVICE HOTLINE 819-5991 PRINTED IN THE UNITED STATES 1-800-551-8633 SEPTEMBER 2005...