Frymaster  GF40 series User Manual

Frymaster GF40 series User Manual

Gas fryer
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January 2008 and Later Models
Use 819-5888 for earlier units
Frymaster, a member of the Commercial Food Equipment Service Association, recommends
using CFESA Certified Technicians.
24-Hour Service Hotline 1-800-551-8633
APRIL 2009
*8196438*

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  • Page 1 January 2008 and Later Models Use 819-5888 for earlier units Frymaster, a member of the Commercial Food Equipment Service Association, recommends using CFESA Certified Technicians. 24-Hour Service Hotline 1-800-551-8633 APRIL 2009 *8196438*...
  • Page 2: Notice To U.s. Customers

    No structural material on the fryer should be altered or removed to accommodate placement of the fryer under a hood. Questions? Call the Frymaster/Dean Service Hotline at 1-800-551-8633. NOTICE NOTICE NOTICE TO U.S.
  • Page 3 If a flexible gas line is used, an additional restraining cable must be connected at all times when the fryer is in use. The front ledge of the fryer is not a step! Do not stand on the fryer. Serious injury can result from slips or contact with the hot oil.
  • Page 4: Table Of Contents

    Checking the Burner Manifold Pressure... 1-2 Adjusting Deflector Spacing and Alignment... 1-2 Adjusting the Pilot Flame ... 1-3 Replacing Fryer Components ... 1-3 1.7.1 Replacing the Operating Thermostat ... 1-3 1.7.2 Replacing the High-Limit Thermostat ... 1-4 1.7.3 Replacing Deflectors... 1-5 1.7.4 Replacing the Gas Valve...
  • Page 5: Chapter 1: Service Procedures

    (NOTE: This table shows only the orifices used in elevations up to 1999 feet/609 meters. GF14 fryers have one orifice per deflector; GF40 fryers have two orifices per deflector assembly. GF14/GF40 Series Orifice Sizes (0-1999 ft/609 m) Fryer & Gas Type GF14 Natural GF14 Propane (LP) GF40 Natural GF40 Propane (LP) An electromechanical millivolt gas valve regulates gas flow to the burner manifold.
  • Page 6: Accessing Fryers For Servicing

    Fryers in the GF14/GF40 series are also equipped with a high-limit thermostat. In the event that the fryer fails to properly control the oil temperature, the high-limit thermostat prevents the fryer from overheating to the flash point. The high-limit thermostat acts as a normally closed power switch that opens when exposed to temperatures above 425ºF to 450ºF (218ºC to 232ºC).
  • Page 7: Adjusting The Pilot Flame

    Replacing Fryer Components 1.7.1 Replacing the Operating Thermostat 1. Drain the fryer and turn the gas off. 2. Remove the thermostat knob by pulling straight out on the knob with a firm, steady pull. 3. Disconnect the wires from the thermostat.
  • Page 8: Replacing The High-Limit Thermostat

    11. Install the thermostat knob on the shaft of the thermostat control. 1.7.2 Replacing the High-Limit Thermostat 1. Drain the fryer and turn the gas off. 2. Disconnect the high-limit wires from the gas valve terminal block. 3. Use a slotted socket to unscrew the thermostat from the frypot.
  • Page 9: Replacing Deflectors

    5. Connect the wires to the gas valve terminals as shown in the illustration below (polarity does not matter). 1.7.3 Replacing Deflectors Drain the fryer and disconnect it from the gas supply. Disconnect the wires from the gas valve terminal block, marking each wire to facilitate reconnection.
  • Page 10: Replacing The Gas Valve

    6. Reverse steps 1-4 to install the replacement valve, reconnecting the wiring in accordance with the wiring diagram on the door of the fryer or with the notes made in Step 2. Return the fryer to operation and check the burner manifold pressure, as detailed below.
  • Page 11: Replacing The Thermopile Or Pilot Assembly

    13. Remove the manometer or pressure gauge fitting from the pressure tap hole and reinstall the pipe plug. 14. Place the gas valve in the PILOT position and check for gas leaks. If no leaks are found, re-light the pilot and return the unit to operation. 1.7.5 Replacing the Thermopile or Pilot Assembly Drain the frypot or remove the handle from the drain valve before proceeding further.
  • Page 12: Replacing The Frypot

    2. Remove all accessories (e.g., frypot covers, drop-in probes, basket hangers, etc.). 3. Remove the screws from the sides and back of the flue cap and lift it off the fryer. 4. Remove the screws from the front cowling (front panel) and pull the bottom edge forward enough to disengage the upper door hinge pin from the hole in the bottom of the cowling.
  • Page 13: Troubleshooting And Problem Isolation

    1. Gas is not being supplied to the valve: Check for a closed gas cutoff valve upstream of the gas valve. Also verify that the gas line quick disconnect fitting at the rear of the fryer (if so equipped) is properly connected.
  • Page 14 Pilot Does Not Remain Lit When Gas Valve Knob is Released The electromechanical Honeywell gas valve used on the GF14 and GF40 fryers has a pair of normally open coils (electromagnetic switches) that close when low voltage is applied to them. If the coils do not close, the valve will not open to supply gas to the pilot or to the burner manifold.
  • Page 15 Flames “rolling” out of the fryer are usually an indication of negative pressure in the kitchen. Air is being sucked out of the fryer enclosure and the flames are literally following the air. If negative pressure is not the cause, check for high burner manifold gas pressure. An obstructed flue, which prevents the fryer from properly exhausting, may also be the cause.
  • Page 16: Leaking

    1.8.4 Leaking Leakage of the frypot almost always will be due to improperly sealed high-limits, thermostats, or drain fittings. When installed or replaced, each of these components must be sealed with Loctite™ PST56765 sealant or equivalent to prevent leakage. In very rare cases, a leak may develop along one of the welded edges of the frypot.
  • Page 17: Chapter 2: Gf14/Gf40 Parts List

    GF14/GF40 SERIES GAS FRYERS CHAPTER 2: GF14/GF40 PARTS LIST ACCESSORIES Item Part # 803-0015 Basket, Full 803-0032 Rack, basket support, GF14 803-0132 Rack, basket support, GF40 803-0037 Basket rack, fine mesh GF14 803-0136 Basket rack, fine mesh GF40 803-0197 Cleanout Rod, 27-Inch 803-0271 Basket, Twin 806-5518...
  • Page 18 Item Part # 809-0171 Basket hanger screw (spacer 809-0921) 803-0188 Sediment tray, GF14 803-0103 Sediment tray, GF40 Burners Item Part # 200-0176 Bracket, Front Manifold Mounting 200-0177 Hanger, Rear Manifold 200-0749 Guard, Thermopile Valve, Honeywell Millivolt Gas 807-1603 Natural (See NOTE 2.) Propane (See NOTE 2.) 807-1604 810-0975...
  • Page 19 Item Part # 826-1140 GF14 Conversion Kit, LP to Natural 826-1143 GF40 Conversion Kit, Natural to LP 826-1144 GF40 Conversion Kit, LP to Natural Pilot Assembly (Includes bracket, hood, and thermopile. 810-2071 Natural Gas w/.024-inch Orifice 810-0149 810-2070 Propane Gas w/.013-inch Orifice 810-0148 900-1032 Bracket, Pilot Mounting 910-1082...
  • Page 20 Cabinetry Item Part # 200-6903 Back 816-0656 Insulation, back Sides 201-6917 Side, left, stainless 202-6917 Side, right, stainless 212-6893 Right, painted 211-6893 Left, painted 230-4685 Hinge, lower 900-4813 Brace, cabinet top 106-9539 Door assembly 230-4960 Handle, universal 106-4067 Pin assembly 824-1914 Control panel 810-1105...
  • Page 21 Frypots Item Part # 823-1024 Flue assembly 823-6655 Frypot 823-4493 Sysco-branded fryers 806-7972 Operating thermostat (Sysco fryer) 106-0770 Thermostat 826-1177 Hi-limit 807-1692 Operating thermostat 910-2113 Target, rear, GF14 810-1569 Valve, 1.25-inch Drain 910-3557 Deflector, flue 826-0861 Insulation kit * Not Illustrated...
  • Page 22 Item Part # GF40 Frypot Components 806-5567 Flue 823-6667 Frypot 826-1177 Hi-limit thermostat 807-1692 Operating thermostat 810-1569 Valve, 1.25-inch Drain 910-3557 Deflector, flue 826-0861 Insulation kit...
  • Page 23 THIS PAGE INTENTIONALLY LEFT BLANK...
  • Page 24 Frymaster, L.L.C., 8700 Line Avenue, Shreveport, Louisiana 71106 TEL 1-318-865-1711 FAX (Parts) 1-318-219-7140 FAX (Tech Support) 1-318-219-7135 SERVICE HOTLINE 819-6438 PRINTED IN THE UNITED STATES 1-800-551-8633 APRIL 2009...

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