Frymaster Pro H55-Series Installation And Operation Manual
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Frymaster Pro H55-Series Installation And Operation Manual

Gas fryers
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Frymaster, a member of the Commercial Food Equipment Service Association, recommends
using CFESA Certified Technicians.
SEPTEMBER 2005
24-Hour Service Hotline 1-800-551-8633
*8195991*
www.frymaster.com
E-mail:
service@frymaster.com

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  • Page 1 Frymaster, a member of the Commercial Food Equipment Service Association, recommends using CFESA Certified Technicians. SEPTEMBER 2005 24-Hour Service Hotline 1-800-551-8633 *8195991* www.frymaster.com E-mail: service@frymaster.com...
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  • Page 3 DIRECTLY FROM FRYMASTER DEAN, OR ANY OF ITS AUTHORIZED SERVICE CENTERS, AND/OR THE PART BEING USED IS MODIFIED FROM ITS ORIGINAL CONFIGURATION, THIS WARRANTY WILL BE VOID. FURTHER, FRYMASTER DEAN AND ITS AFFILIATES WILL NOT BE LIABLE FOR ANY CLAIMS, DAMAGES OR EXPENSES INCURRED BY THE CUSTOMER WHICH ARISE DIRECTLY OR INDIRECTLY, IN WHOLE OR IN PART, DUE TO THE INSTALLATION OF ANY MODIFIED PART AND/OR PART RECEIVED FROM AN UNAUTHORIZED SERVICE CENTER.
  • Page 4 No structural material on the fryer should be altered or removed to accommodate placement of the fryer under a hood. Questions? Call the Frymaster Dean Service Hotline at 1-800-551-8633. Adequate means must be provided to limit the movement of this appliance without depending upon the gas line connection.

  • Page 5: Chapter 1: General Information

    FASC or distributor. Included with fryers when shipped from the factory is a list of Frymaster FASCs. If you do not have access to this list, contact the Frymaster Service Department at 1-800-551-8633 or 1-318-865-1711 or by e-mail: service@frymaster.com.
  • Page 6 1. High temperature detection shuts off gas to the burner assembly should the controlling thermostat fail. 2. An optional safety switch built into the drain valve prevents burner ignition with the drain valve even partially open. European Community (CE) Specific Information The European Community (CE) has established certain specific standards regarding equipment of this type.
  • Page 7 Installation, Operating, and Service Personnel Operating information for Frymaster equipment has been prepared for use by qualified and/or authorized personnel only, as defined in Section 1.7. All installation and service on Frymaster equipment must be performed by qualified, certified, licensed, and/or authorized installation or service personnel, as defined in Section 1.7.

  • Page 8: Qualified Service Personnel

    QUALIFIED SERVICE PERSONNEL Qualified service personnel are those who are familiar with Frymaster equipment and who have been authorized by Frymaster, L.L.C. to perform service on the equipment. All authorized service personnel are required to be equipped with a complete set of service and parts manuals, and to stock a minimum amount of parts for Frymaster equipment.

  • Page 9: Chapter 2: Installation Instructions

    Failure to use qualified, licensed, and/or authorized installation or service personnel (as de- fined in Section 1.7 of this manual) to install, convert to another gas type or otherwise service this equipment will void the Frymaster warranty and may result in damage to the equipment or injury to personnel.

  • Page 10: National Code Requirements

    (450 mm) should be maintained between the flue outlet and the lower edge of the grease filter.” Frymaster recommends that the minimum distance be 24 in. (600 mm) from the flue outlet to the bottom edge of the filter when the appliance consumes more than 120,000 BTU per hour.
  • Page 11 Frymaster computers have been tested and found to comply with the limits for a Class A digital device, pursuant to Part 15 of the FCC rules. While these devices are verified as Class A devices, they have been shown to meet the Class B limits.
  • Page 12 3. Level fryers equipped with legs by screwing out the legs approximately 1 inch then adjusting them so that the fryer is level and at the proper height in the exhaust hood. Frymaster recommends that the minimum distance from the flue outlet to the bottom edge of the hood be 24 in.
  • Page 13 For fryers equipped with a FootPrint Pro system Before connecting new pipe to this appliance, the pipe must be blown out thor- oughly to remove all foreign material. Foreign material in the burner and gas con- trols will cause improper and dangerous operation.
  • Page 14 (Minimum incoming pipe size should be 1 1/2" (41 mm)) Natural Propane Manufactured * For distances of more than 20 feet (6 m) and/or more than 4 fittings or elbows, increase the connection by one pipe size. The Pro H55 Series gas fryer has received the CE mark for the countries and gas categories indicated in the table below.
  • Page 15 4. The burner manifold pressure should be checked at this time by the local gas company or an authorized service agent. The tables below and on the following page list the burner manifold gas pressures for the various gas types that can be used with this equipment.
  • Page 16 5. Check the programmed temperature or solid-state (analog) controller thermostat setting. (Refer to the separate Frymaster Fryer Controllers User’s Manual furnished with your unit for the setpoint programming instructions for your particular controller.) Converting to Another Gas Type This appliance was configured at the factory for a specific type of gas. Converting from one type of gas to another requires the installation of specific gas-conversion components.
  • Page 17 CE GAS CONVERSION INSTRUCTIONS 1. Between G20- and G25-type Natural Gas, adjust the gas pressure at the regulator. (Refer to the CE Standard Burner Manifold Gas Pressure Chart.) Do not change the orifice. 2. Between a 2 family (G20 or G25) and a 3 a.
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  • Page 19: Chapter 3: Operating Instructions

    • Solid State (Analog) Controller • Digital Controller • Basket Lift Timer Refer to the appropriate section of the separate Frymaster Fryer Controllers User’s Manual furnished with your fryer for the operating instructions for your specific controller. Start-Up Procedure The on-site supervisor is responsible for ensuring that operators are made aware of the inherent hazards of operating a hot oil filtering system, particularly the aspects of oil filtration, draining and cleaning procedures.
  • Page 20 5. After the burners have been lit for at least 90 seconds, observe the flames through the burner viewing ports located on each side of the combustion air blower.
  • Page 21 the motor is a plate with a locking nut. Loosen the nut enough to allow the plate to be moved, then adjust the position of the plate to open or close the air intake opening until a bright orange-red glow is obtained.
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  • Page 23: Chapter 4: Filtration Instructions

    Frymaster recommends that a Frymaster filter cone holder and filter cone be used when a filter machine is not available. If you are using a Frymaster filter cone holder, be sure that the cone holder rests securely on the metal container.
  • Page 24 DO NOT hammer on the drain valve with the cleanout rod or other objects. Damage to the ball inside will result in leaks and will void the Frymaster warranty. 4. After draining the oil, clean all food particles and residual oil from the frypot. BE CAREFUL, this material may still cause severe burns if it comes in contact with bare skin.
  • Page 25 4.2.1 Preparation for Use with Filter Paper or Filter Pad 1. Pull the filter pan out from the cabinet and remove the crumb tray, hold-down ring, filter paper and filter screen. (See Figure 1) Clean all components with a solution of detergent and hot water then dry thoroughly.
  • Page 26 5. When the hold-down ring is in position, if using filter paper, sprinkle one cup of filter powder evenly over the paper. (See Figure 4) If using a filter pad, position the hold down ring on top of the pad. DO NOT use filter powder with the pad.
  • Page 27 DO NOT hammer on the drain valve with the cleanout rod or other objects. Damage to the ball inside will result in leaks and will void the Frymaster warranty. DANGER Wear all appropriate safety equipment when...
  • Page 28 2. Install the Power Shower. NOTE: Verify that the Power Shower O-ring and gasket are present and in good condition and that the clean-out screws are installed at each corner. the fryer and cause injury. DANGER Pull fi lt er handle f orward DO NOT operate the filter without the Power Shower in place.
  • Page 29 WARNING The filter pump is equipped with a manual reset switch in case the filter motor overheats or an electrical fault occurs. If this switch trips, turn off power to the filter system and allow the pump motor to cool 20 minutes before attempting to reset the switch (see photo below).
  • Page 30 Disassembly and Reassembly of the Magnasol Filter Dissassembly 1. Grasp the frame with your thumbs on the handles at the corner of the assembly and pull outward in opposite directions to separate the frame at the corner. Continue to open the frame (it will pivot at the opposite corner) until the outer screens and grid can be removed from the frame.
  • Page 31 When your cooking oil has reached the end of its usable life, drain the oil into an appropriate container for transport to the disposal container. Frymaster recommends the use of the Frymaster Shortening Disposal Unit (SDU). NOTE: If using an SDU built before January 2004 the filter pan cover must be removed to allow the unit to be positioned beneath the drain.
  • Page 32 Using the Optional Rear-Discharge Oil Disposal 1. Ensure the filter pan is clean and ready for filtering. DO NOT discharge oil through a dirty or incomplete filter pan. 2. Ensure the oil is at operating temperature. 3. Turn the fryer off. Wear protective clothing and use caution.

  • Page 33: Chapter 5: Preventive Maintenance

    PRO H55 SERIES GAS FRYERS CHAPTER 5: PREVENTIVE MAINTENANCE Fryer Preventive Maintenance Checks and Service DAILY CHECKS AND SERVICE Inspect Fryer and Accessories for Damage Look for loose or frayed wires and cords, leaks, foreign material in frypot or inside cabinet, and any other indications that the fryer and accessories are not ready and safe for operation.
  • Page 34 4. Set the thermostat to 195ºF (91ºC) or program the computer for Boil-Out (see separate Frymas- ter Fryer Controllers User’s Manual) and simmer the solution for 1 hour. Never leave the fryer unattended during this process. If the solution overflows, press the ON/OFF switch to the OFF position immediately.

  • Page 35: Monthly Checks And Service

    2. After the set temperature is reached, let the burner cycle on and off automatically three times to allow the cooking oil temperature to become uniform. If necessary, stir to get all shortening in the bottom of the frypot melted.

  • Page 36: Quarterly Checks And Service

    QUARTERLY CHECKS AND SERVICE Clean Combustion Air Blower Assembly 1. Disconnect the blower wiring harness and remove the four blower mounting nuts. 2. Remove the three fasteners that secure the blower motor assembly to the blower housing, and separate the two components. 3.
  • Page 37 6. Light the fryer in accordance with the procedure described in Chapter 3, Section 3.1. 7. After the burners have been lit for at least 90 seconds, observe the flames through the burner viewing ports located on each side of the combustion air blower.

  • Page 38: Semi-Annual Checks And Service

    4. Remove the wire and blow through the tube to ensure it is clear. 5. Reinstall the tube and bend it so that the opening is pointing downward. Check Burner Manifold Pressure This task should be performed by qualified service personnel only. Contact your FASC to arrange this service.
  • Page 39 Annual/Periodic System Inspection This appliance should be inspected and adjusted periodically by qualified service personnel as part of a regular kitchen maintenance program. Frymaster recommends that a Factory Authorized Service Technician inspect this appliance at least annually as follows: Fryer •...
  • Page 40 • Verify that component box components (i.e. computer/controller, transformers, relays, interface boards, etc.) are in good condition and free from oil and other debris. Inspect the component box wiring and verify that connections are tight and that wiring is in good condition. •...

  • Page 41: Chapter 6: Operator Troubleshooting

    Whenever this in indicated, refer to Sections 6.6 for specific instructions If you are in doubt as to the proper action to take, do not hesitate to call the Frymaster Technical Service Department or your local Frymaster Factory Authorized Service Center for assistance.
  • Page 42 Troubleshooting Fryers with Computer Magic III.5, Basket Lift Timer, or Digital Controller PROBLEM PROBABLE CAUSES A. Controller not turned on. B. No power to fryer. No display on C. Damaged computer/controller computer or wiring harness. controller. D. Failed computer/controller. Display shows Damaged computer/controller with alarm wiring harness or connector.
  • Page 43 Failed computer/controller. buttons do not actuate. Heat indicator is on and blower is Blown fuse on interface board or running, but burner ignition module. will not ignite. CORRECTIVE ACTION A. If available, substitute a computer/controller known to be working for the suspect computer/controller.
  • Page 44 PROBLEM PROBABLE CAUSES Heat indicator off upon initial startup. Display shows Failed computer/controller. with alarm sounding. Troubleshooting Fryers with Solid State (Analog) Controller PROBLEM PROBABLE CAUSES A. No power to fryer. B. Damaged controller wiring Power switch ON, no harness. lights on controller, fryer does not heat.
  • Page 45 Heating mode light is on and blower is Blown fuse on interface board or ignition module. running, but burner will not ignite. Heating mode light is cycling on and off A. Failed controller. normally and fryer is operating...
  • Page 46 PROBLEM PROBABLE CAUSES Heating mode light is ON with power switch in OFF position. After initial startup, fryer Failed controller. continues to heat until trouble light comes on. Frypot temperature is above 410F (210°C). Troubleshooting the Built-in Filtration System PROBLEM PROBABLE CAUSES A.
  • Page 47 PROBLEM PROBABLE CAUSES C. Pump blockage. Test: Close the drain valve. Place the filter handle in the OFF position, allow the pump to cool (Continued from for at least 45 minutes, and then previous page.) press the reset button on the pump motor.
  • Page 48 PROBLEM PROBABLE CAUSES C. Missing paper in filter pan. (This causes too much pressure in the (Continued from oil return lines, resulting in a previous page.) strong flow through the Power Shower, but also squirting of oil from around the gasket.) Troubleshooting the Basket Lift PROBLEM PROBABLE CAUSES...
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  • Page 50: Service Hotline

    Frymaster, L.L.C., 8700 Line Avenue, PO Box 51000, Shreveport, Louisiana 71135-1000 Shipping Address: 8700 Line Avenue, Shreveport, Louisiana 71106 TEL 1-318-865-1711 FAX (Parts) 1-318-219-7140 FAX (Tech Support) 1-318-219-7135 SERVICE HOTLINE 819-5991 PRINTED IN THE UNITED STATES 1-800-551-8633 SEPTEMBER 2005...

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