Frymaster Dean Super Runner Series Service & Parts Manual
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Frymaster Dean Super Runner Series Service & Parts Manual

Millivolt gas fryers
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ESG35T, Super Runner and Super Marathon
Series
NON-CE
&
Dean, a member of the Commercial Food Equipment Service Association, recommends using
CFESA Certified Technicians.
24-Hour Service Hotline
01/2019
1-800-551-8633
*8195948*
www.frymaster.com
Email:
fryservice@welbilt.com

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  • Page 1 ESG35T, Super Runner and Super Marathon Series NON-CE & Dean, a member of the Commercial Food Equipment Service Association, recommends using CFESA Certified Technicians. 24-Hour Service Hotline 01/2019 1-800-551-8633 *8195948* www.frymaster.com Email: fryservice@welbilt.com...
  • Page 2 NOTICE IF, DURING THE WARRANTY PERIOD, THE CUSTOMER USES A PART FOR THIS FRYMASTER FOOD SERVICE EQUIPMENT OTHER THAN AN UNMODIFIED NEW OR RECYCLED PART PURCHASED DIRECTLY FROM FRYMASTER DEAN, OR ANY OF ITS AUTHORIZED SERVICE CENTERS, AND/OR THE PART BEING USED IS MODIFIED FROM ITS ORIGINAL CONFIGURATION, THIS WARRANTY WILL BE VOID.
  • Page 3 WARNING No structural material on the fryer should be altered or removed to accommodate placement of the fryer under a hood. Questions? Call the Frymaster Dean Service Hotline at 1-800-551-8633. WARNING Do not bang fry baskets or other utensils on the fryer’s joiner strip. The strip is present to seal the joint between the frypot.

  • Page 4: Table Of Contents

    Frymaster Dean Millivolt Gas Fryers Service and Parts Manual TABLE OF CONTENTS Page # SERVICE PROCEDURES Functional Description Accessing Fryers for Servicing Cleaning the Gas Valve Vent Tube Check Burner Manifold Pressure Adjusting the Pilot Flame Replacing Fryer Components 1.6.1 Replacing the Operating Thermostat 1.6.2 Replacing the High-Limit Thermostat...
  • Page 5 Frymaster Dean Millivolt Gas Fryers Service and Parts Manual TABLE OF CONTENTS (CONT.) Page # PARTS LIST Cabinetry Components, Single Fryers Cabinetry Components, Multi-Battery Systems Component Box Components and Related Components (Non-CE and CE) 2-6 Frypot and Burner System Components 2.4.1 SM220 and SM20/20/~ Systems...

  • Page 6: Service Procedures

    CHAPTER 1: SERVICE PROCEDURES 1.1 Functional Description Frymaster Dean ESG, Super Runner and Super Marathon Series fryers are millivolt fryers, which require no electricity to operate (systems with built-in filtration and/or other accessories will require electric power). Frymaster Dean millivolt fryers contain a welded steel frypot (stainless or cold-rolled) that is heated by gas flames diffused evenly through tubes built into the frypot.
  • Page 7 Frymaster Dean millivolt fryers are also equipped with a high-limit thermostat. In the event that the fryer fails to properly control the oil temperature, the high-limit thermostat prevents the fryer from overheating to the flash point.

  • Page 8: Accessing Fryers For Servicing

    1.2 Accessing Fryers for Servicing DANGER Moving a fryer filled with cooking oil may cause spilling or splattering of the hot liquid. 1. Drain all cooking oil from the fryer. 2. Shut off the gas supply to the unit and disconnect the unit from the gas supply. 3.

  • Page 9: Check Burner Manifold Pressure

    1.4 Check Burner Manifold Pressure WARNING This task should be performed by qualified service personnel only. 1. Ensure that the gas valve knob is in the "OFF" position (non-CE), or press red button to turn gas valve off (CE). 2. Remove the pressure tap plug from the gas valve (see illustration below). Pressure tap locations on CE gas valves (left) and non-CE gas valves (right).

  • Page 10: Adjusting The Pilot Flame

    1.5 Adjusting the Pilot Flame 1. Remove the cover shown in the illustration below to access the pilot flame adjustment screw in the gas valve. Pilot adjustment locations on CE gas valves (left) and non-CE gas valves (right). 2. Using a small, flat-tipped screwdriver, turn the pilot flame adjustment screw counterclockwise to increase the length of the flame or clockwise to decrease the length of the flame.

  • Page 11: Replacing The Operating Thermostat

    1.6.1 Replacing the Operating Thermostat (cont.) 6. First, loosen the capillary tube compression fitting until it slides freely on the capillary tube. Second, loosen the frypot pass-through nut until it slides freely on the capillary tube. Remove the capillary tube and bulb from the frypot. 7.

  • Page 12: Replacing The High-Limit Thermostat

    1.6.2 Replacing the High-Limit Thermostat 1. Follow instructions for replacing operating thermostat, section 1.7.1, omitting steps 2 and 12. 1.6.3 Replacing the Gas Valve DANGER Drain the frypot or remove the handle from the drain valve before proceeding further. 1. Disconnect fryer from the gas supply. 2.

  • Page 13: Troubleshooting And Problem Isolation

    1.6.4 Replacing the Frypot (cont.) 9. Recover the drain valve, high-limit thermostat, operating thermostat, and burner manifold assembly from the failed frypot. 10. Clean the threads on the recovered parts, apply Loctite PST 567 or equivalent thread sealer, and install them on the replacement frypot. 11.
  • Page 14 ROBERTSHAW-UNITROL 7000 SYSTEM CHECK 1. Complete System Check With thermostat contacts closed and gas cock dial in the “ON” position, the main burner should ignite. Measure the reading between the 2 & 3 terminals. If the reading is more than 100MV, replace the gas valve. THTP 2.
  • Page 15 Pilot Does Not Remain Lit When Gas Valve Knob is Released The gas valve used on Frymaster Dean millivolt fryers has a pair of normally open coils (electromagnetic switches) that close when low voltage is applied to them. If the coils do not close, the valve will not open to supply gas to the pilot or to the burner manifold.

  • Page 16: Improper Burner Functioning

    1.7.2 Improper Burner Functioning Fluctuating flame intensity is normally caused by improper or fluctuating incoming gas pressure, but may also be the result of variations in the kitchen atmosphere. Variation in the kitchen atmosphere is usually caused by air conditioning and/or ventilation units starting and stopping. Changes in airflow patterns can also affect flame intensity.

  • Page 17: Filtration Problems

    1.7.4 Filtration Problems The majority of filtration problems arise from operator error. One of the most common errors is placing the filter paper on the bottom of the filter pan rather than over the filter screen. Whenever the complaint is "the pump is running, but no oil is being filtered", check the installation and size of the filter paper.

  • Page 18: Leaking

    1.7.4 Filtration Problems (cont.) 3. Prior to reassembly, the inside housing must be clean and free of any sediment or debris. Failure to completely clean the inside housing and ring gear will cause gear binding after reassembly. Incorrectly sized or installed paper will allow food particles and sediment to pass through and clog the suction tube on the bottom of the filter carriage.

  • Page 19: Wiring Diagrams

    1.8 Wiring Diagrams 1.8.1 Current Production Units with Honeywell Gas Valve (Non-CE) HIGH-LIMIT THERMOSTAT SAFTY DRAIN SWITCH (OPTIONAL) PILOT GENERATOR IN-LINE SPLICE ON/OFF 1/2 P.S.I. SWITCH HONEYWELL (OPTIONAL) IN-LINE SPLICE FENWALL OPERATING THERMOSTAT OPERATING THERMOSTAT 8050438D White Thermopile Combination Gas Valve High-Limit Operating Thermostat...

  • Page 20: Current Production Units With Honeywell Gas Valve (Ce)

    1.8.2 Current Production Units with Honeywell Gas Valve (CE) HIGH-LIMIT THERMOSTAT PILOT THERMOCOUPLE PILOT GENERATOR ROBERTSHAW OPERATING THERMOSTAT FENWALL OPERATING THERMOSTAT 8050531A 1-15...

  • Page 21: Current Production Units With Robertshaw Gas Valve (After May, 2002)

    1.8.3 Current Production Units with Robertshaw Gas Valve (After May, 2002) Operating Thermostat Thermopile 1-16...

  • Page 22: Uff Filtration Wiring Diagram

    1.8.4 UFF Filtration Wiring Diagram WHT#2 1-17...

  • Page 23: Parts List

    FRYMASTER DEAN MILLIVOLT GAS FRYERS CHAPTER 2: PARTS LIST 2.1 Cabinetry Components, Single Fryers ITEM PART # COMPONENT 8102793 Basket Hanger (Hook Over the Flue) Thumbscrews not needed SR142, ESG35T 2001360 Basket Hanger (Thumbscrew 8090171, Cage Nut 8261351) SR42 2101595...
  • Page 24 FRYMASTER DEAN MILLIVOLT GAS FRYERS CHAPTER 2: PARTS LIST 2.1 Cabinetry Components, Single Fryers (cont.) ITEM PART # COMPONENT 8100357 Caster, Swivel- With Brake- All Millivolt Fryers 8100356 Caster, Swivel- Without Brake- All Millivolt Fryers SUFF Base Components- SM Series With SUFF Filtration...
  • Page 25 FRYMASTER DEAN MILLIVOLT GAS FRYERS CHAPTER 2: PARTS LIST 2.1 Cabinetry Components, Single Fryers (cont.) ITEM PART # COMPONENT 2103419 Top Cap (Front Canopy)- SM50GDD 2102821 Top Cap (Front Canopy)- SM60G, SR62G 2102811 Top Cap (Front Canopy)- SM80G 2601342 Flue Cap- SR42G, ESG35T, SR52G (Sep.

  • Page 26: Cabinetry Components, Multi-Battery Systems

    FRYMASTER DEAN MILLIVOLT GAS FRYERS CHAPTER 2: PARTS LIST 2.2 Cabinetry Components, Multi-Battery Frying Systems See Section 2.1 for single fryer components. ITEM PART # COMPONENT 2113261 Side, Left- S/S- (Use When SM20G Is On End) 2112787 Side, Left- S/S- (Use When SM50G Is On End)
  • Page 27 FRYMASTER DEAN MILLIVOLT GAS FRYERS CHAPTER 2: PARTS LIST 2.2 Cabinetry Components, Multi-Battery Frying Systems ITEM PART # COMPONENT 2002830 Base, Filter Frame- Lower- SM 20/50 & 50 Series Multi-Battery Fryers w/ UFF 2002785 Base, Filter Frame- Upper- SM 20/50 & 50 Series Multi-Battery Fryers w/ UFF...

  • Page 28: Component Box Components And Related Components (Non-Ce And Ce)

    FRYMASTER DEAN MILLIVOLT GAS FRYERS CHAPTER 2: PARTS LIST 2.3 Component Box Components and Related Components (CE and Domestic)* * Components are applicable to all Millivolt fryers covered in this manual unless otherwise noted.
  • Page 29 FRYMASTER DEAN MILLIVOLT GAS FRYERS CHAPTER 2: PARTS LIST 2.3 Component Box Components and Related Components (CE and Domestic- cont.) ITEM PART # COMPONENT 8262013 Thermostat, Sunne (Use 8071692 for CE) 8102047 Spring, Spacer- Thermostat Capillary Bulb 2101302 Clamp, Thermostat/High Limit Capillary Bulb...

  • Page 30: Frypot And Burner System Components

    FRYMASTER DEAN MILLIVOLT GAS FRYERS CHAPTER 2: PARTS LIST 2.4 Frypot and Burner System Components 2.4.1 SM220 and SM20/20/~ Systems ITEM PART # COMPONENT 8130737 Nipple, ½" NPT x 21" BM 8102043 Clamp, Pipe- ½" BM Pipe 8090805 Bolt, Pipe Clamp- ¼" -20 x ½" Hex...
  • Page 31 FRYMASTER DEAN MILLIVOLT GAS FRYERS CHAPTER 2: PARTS LIST 2.4.1 SM220 and SM20/20/~ Systems (cont.) ITEM PART # COMPONENT 8130003 Tee, ½" NPT BM 8130087 Nipple, ½" NPT x 1-½" BM 8130173 Union, ½" NPT BM 8130780 Bushing, ⅜" NPT x ½" BM 8130631 Elbow, ⅜"...
  • Page 32 FRYMASTER DEAN MILLIVOLT GAS FRYERS CHAPTER 2: PARTS LIST 2.4.2 SR and ESG35T Series, SM35G, SM40G and SM50G Systems SM50G Shown 2-10...
  • Page 33 FRYMASTER DEAN MILLIVOLT GAS FRYERS CHAPTER 2: PARTS LIST 2.4.2 SR and ESG35T Series, SM35G, SM40G and SM50G Systems (cont.) ITEM PART # COMPONENT 121882 Frypot- S/S (After 6/98)-SR38G (use 12202-2 for Japan/Singapore )obsolete 8261865 Frypot- S/S- SR42G (Began using 1” drain Mar. 2003)
  • Page 34 FRYMASTER DEAN MILLIVOLT GAS FRYERS CHAPTER 2: PARTS LIST 2.4.2 SR and ESG35T Series, SM35G, SM40G and SM50G Systems (cont.) ITEM PART # COMPONENT 8102059 Orifice, G31- (1.51 mm)- All Millivolt Fryers in This Section 8103102 Orifice, G31- (1.51 mm) .125-⅛ NPT- SR42 built after 4/07...

  • Page 35: Sm60G And Sm80G Systems

    FRYMASTER DEAN MILLIVOLT GAS FRYERS CHAPTER 2: PARTS LIST 2.4.2 SR and ESG35T Series, SM35G, SM40G and SM50G Systems (cont.) ITEM PART # COMPONENT 1085670 Flue Assembly- ESG35T 2400669 Front, Flue Box- ESG35T 2400670 Rear, Flue Box- ESG35T 1060954SP Flue Assembly- SM35G, SM40G...
  • Page 36 FRYMASTER DEAN MILLIVOLT GAS FRYERS CHAPTER 2: PARTS LIST 2.4.3 SR62, SM60G and SM80G Systems (cont.) ITEM PART # COMPONENT 8233494SP Frypot- S/S- SM80G (After 10/99) 1¼” (Use 8233396SP for 1 ½”) 8261891 Frypot- S/S- SM80G (Prior To 10/99) 8261802...
  • Page 37 FRYMASTER DEAN MILLIVOLT GAS FRYERS CHAPTER 2: PARTS LIST 2.4.3 SR62, SM60G and SM80G Systems (cont.) ITEM PART # COMPONENT 8102043 Clamp, Pipe- ½" 8090805 Bolt, Pipe Clamp- ¼”-20 x ½" Hex 2001450 Bracket, Gas-Supply Clamp Support (UFF-Equipped Systems) 8130031 Bushing, ¾”...
  • Page 38 FRYMASTER DEAN MILLIVOLT GAS FRYERS CHAPTER 2: PARTS LIST 2.5 Oil Drain Manifold Componets 2.5.1 1½” Oil Drain Manifold, Drain Flush and Drain Valve Components* *Typical components illustrated below. Components will vary according to system. To Drain Valve To Drain...

  • Page 39: Oil Drain Manifold, Drain Flush And Drain Valve Components

    FRYMASTER DEAN MILLIVOLT GAS FRYERS CHAPTER 2: PARTS LIST 2.5.1 Oil Drain Manifold, Drain Flush and Drain Valve Components (cont.) ITEM PART # COMPONENT 8233565 Elbow, with Bracket (LH)- 1-¼"- UFF 50 8233566 Elbow, with Bracket (RH)- 1-¼"- UFF 50 8121524 Drain Pipe, Left Side (Use 823-3418 for Chili’s)
  • Page 40 FRYMASTER DEAN MILLIVOLT GAS FRYERS CHAPTER 2: PARTS LIST 2.5.2 3” Oil Drain Manifold, Drain Flush and Drain Valve Components Place Over Place Over Stud Stud To Drain Valve To Drain Valve To Drain Valve To Drain Valve Stud located on...
  • Page 41 FRYMASTER DEAN MILLIVOLT GAS FRYERS CHAPTER 2: PARTS LIST 2.5.2 3” Oil Drain Manifold, Drain Flush & Drain Valve Components (cont.) ITEM PART # COMPONENT 8234712 Tube, 3” Oval Dump 8234681 Tube, 3” Right Drain (closed end) 8234682 Tube, 3” Center Drain (open ends) 8234844 Tube, 3”...

  • Page 42: Oil Return Manifold Components

    FRYMASTER DEAN MILLIVOLT GAS FRYERS CHAPTER 2: PARTS LIST 2.6 Oil Return Manifold Components 2.6.1 Oil Return Manifold Components; Fryers with 1½” Drains* *Typical components illustrated below. Components will vary according to system. SM460G Oil Return (Typical) ITEM PART #...
  • Page 43 FRYMASTER DEAN MILLIVOLT GAS FRYERS CHAPTER 2: PARTS LIST 2.6.1 Oil Return Manifold Components; Fryers with 1½” Drains (cont.) ITEM PART # COMPONENT 8130673 Nipple, ½” x 8-½" NPT BM 8102125 Oil Return Valve, ⅜" 8100051 Coupling, ½” NPT x 1- ”...
  • Page 44 FRYMASTER DEAN MILLIVOLT GAS FRYERS CHAPTER 2: PARTS LIST 2.6.2 Oil Return Manifold Components; Fryers with 3” Drains ITEM PART # COMPONENT 1064100 Oil Return Assembly – Middle 1064101 Oil Return Assembly – End 1064006 Valve Assembly, ½” Oil Return (see Page 2-25)

  • Page 45: Oil Return And Oil Flush Components

    FRYMASTER DEAN MILLIVOLT GAS FRYERS CHAPTER 2: PARTS LIST 2.7 Oil Return and Oil Flush Components 2.7.1 Oil Return and Oil Flush Components; Fryers with 1½” Drains* *Typical components illustrated below. Components will vary according to system. Rear View 2-23...
  • Page 46 FRYMASTER DEAN MILLIVOLT GAS FRYERS CHAPTER 2: PARTS LIST 2.7.1 Oil Return and Oil Flush Components; Fryers with 1½” Drains (cont.) ITEM PART # COMPONENT Microswitch Bracket Assembly, Oil Return 2011233 Bracket, Oil Return Microswitch- Left 2021233 Bracket, Oil Return Microswitch- Right 8102144 Spacer, Aluminum, 4-40- ¼"...
  • Page 47 FRYMASTER DEAN MILLIVOLT GAS FRYERS CHAPTER 2: PARTS LIST 2.7.2 Oil Return and Oil Flush Components; Fryers with 3” Drains 2-25...
  • Page 48 FRYMASTER DEAN MILLIVOLT GAS FRYERS CHAPTER 2: PARTS LIST 2.7.2 Oil Return and Oil Flush Components; Fryers with 3” Drains (cont.) ITEM PART # COMPONENT 1064006 Microswitch Bracket Assembly, Oil Return 9012772 Handle, RF Left 9002935 Retainer, Nut 8160220 Insulation, RF Switch 8100278 Ball Valve, ½”...

  • Page 49: Under Fryer Filter (Uff) Components

    FRYMASTER DEAN MILLIVOLT GAS FRYERS CHAPTER 2: PARTS LIST 2.8 Under Fryer Filter (UFF) Components 2.8.1 SM50 and SM60 Series Fryers (Except IHOP) ITEM PART # COMPONENT 8233576 Filter Pan- UFF 50 - prior to Aug. 2007 (Use 8237294SP after Aug 2007) 1062115SP Filter Pan Assembly- UFF 50 prior to Aug.

  • Page 50: Sm50 Series Fryers, Ihop Uff 50 With Filter Leaf

    FRYMASTER DEAN MILLIVOLT GAS FRYERS CHAPTER 2: PARTS LIST 2.8.2 SM50 Series Fryers, IHOP UFF 50 with Filter Leaf ITEM PART # COMPONENT 1062109SP Filter Pan Assembly- UFF 50 IHOP (includes items 1-5) 8233703 Filter Pan- UFF 50 IHOP 8102805 Caster, 2"-Swivel...

  • Page 51: Sm80 Series Fryers

    FRYMASTER DEAN MILLIVOLT GAS FRYERS CHAPTER 2: PARTS LIST 2.8.3 SM80 Series Fryers ITEM PART # COMPONENT 1061584SP Filter Pan, UFF 80 8233365 Support Grid (Bottom Pan Screen) (Use 8234938 for Chili’s) 8030303 Filter Paper, 26" x 34" (100 Sheets)

  • Page 52: Single Under Fryer Filter (Suff) Components

    FRYMASTER DEAN MILLIVOLT GAS FRYERS CHAPTER 2: PARTS LIST 2.9 Single Under Fryer Filter (SUFF) Components 2.9.1 SM50 Series Fryers ITEM PART # COMPONENT 1062257SP Filter Pan Assembly SUFF 50 8233796 Filter Pan, SUFF 50 8130684 Plug, Hex Socket, ⅜" NPT 8130679 Plug, ⅛"...

  • Page 53: Sm60 And Sm80 Series Fryers

    FRYMASTER DEAN MILLIVOLT GAS FRYERS CHAPTER 2: PARTS LIST 2.9.2 SM60 and SM80 Series Fryers ITEM PART # COMPONENT 8233774 Filter Pan, SUFF 60 (Use 1062228SP for Assembly) 8233821 Filter Pan, SUFF 80 (Use 1062381SP for Assembly) 8130684 Plug, Hex Socket, ⅜" NPT 8130679 Plug, ⅛"...
  • Page 54 Frymaster Dean, L.L.C., 8700 Line Avenue, Shreveport, Louisiana 71106 TEL 1-318-865-1711 SERVICE HOTLINE 8195948 PRINTED IN THE UNITED STATES 1-800-551-8633 01/2019...

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