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Related Manuals for Frymaster 8196428
Summary of Contents for Frymaster 8196428
- Page 1 Frymaster, a member of the Commercial Food Equipment Service Association, recommends using CFESA Certified Technicians. 24-Hour Service Hotline 1-800-551-8633 AUGUST 2008 *8196428* www.frymaster.com E-mail: service@frymaster.com...
- Page 2 FROM FRYMASTER DEAN, OR ANY OF ITS AUTHORIZED SERVICE CENTERS, AND/OR THE PART BEING USED IS MODIFIED FROM ITS ORIGINAL CONFIGURATION, THIS WARRANTY WILL BE VOID. FURTHER, FRYMASTER DEAN AND ITS AFFILIATES WILL NOT BE LIABLE FOR ANY CLAIMS, DAMAGES OR EXPENSES INCURRED BY THE CUSTOMER WHICH ARISE DIRECTLY OR INDIRECTLY, IN WHOLE OR IN PART, DUE TO THE INSTALLATION OF ANY MODIFIED PART AND/OR PART RECEIVED FROM AN UNAUTHORIZED SERVICE CENTER.
- Page 3 A restraint kit is provided with the fryer. If the restraint kit is missing contact your local Frymaster Factory Authorized Service Center (FASC) for part number 826-0900. Prior to movement, testing, maintenance and any repair on your Frymaster fryer, disconnect all electrical power from the fryer. DANGER...
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Page 4: Table Of Contents
YFPRE SERIES ELECTRIC FRYERS CAUTIONARY STATEMENTS... i CHAPTER 1: Service Procedures General ... 1-1 Replacing a Controller... 1-1 Replacing Component Box Components ... 1-1 Replacing a High-Limit Thermostat... 1-2 Replacing a Temperature Probe ... 1-3 Replacing a Heating Element ... 1-5 Replacing Contactor Box Components ... -
Page 5: Chapter 1: Service Procedures
YFPRE SERIES ELECTRIC FRYERS CHAPTER 1: SERVICE PROCEDURES 1.1 General Before performing any maintenance on your Frymaster fryer, disconnect the fryer from the electrical power supply. When electrical wires are disconnected, it is recommended that they be marked to facilitate re- assembly. -
Page 6: Replacing A High-Limit Thermostat
(SDU) or other appropriate metal container. DO NOT drain more than one full frypot or two split frypots into the SDU at one time. 2. Disconnect the fryer from the electrical power supply and reposition it to gain access to the rear of the fryer. -
Page 7: Replacing A Temperature Probe
(SDU) or other appropriate metal container. DO NOT drain more than one full frypot or two split frypots into the SDU at one time. 2. Disconnect the fryer from the electrical power supply and reposition it to gain access to the rear of the fryer. - Page 8 5. Raise the element and remove the securing probe bracket and metal tie wraps that secure the probe to the element (see illustration below). 6. Gently pull on the temperature probe and grommet, pulling the wires up the rear of the fryer and through the element tube assembly.
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Page 9: Replacing A Heating Element
12-pin connector C-6. 3. In the rear of the fryer directly behind the frypot, disconnect the 6-pin connector for the left element (as viewed from the front of the fryer) or the 9-pin connector for the right element. -
Page 10: Replacing Contactor Box Components
10. Reconnect the 12-pin connector C-6 of the wiring harness disconnected in Step 2. 11. Lower the element down onto the basket rack. 12. Reinstall the tilt housing and back panels, reposition the fryer under the exhaust hood, and reconnect it to the electrical power supply. -
Page 11: Replacing A Frypot
8. Unplug the 12-pin control cord inside the box. 9. Carefully lower the contactor box out of the fryer cabinet. Ensure no wires are pulled or damaged in the process. 10. The contactors and relays are held on by threaded pin studs so that only removal of the nut is required to replace the component. - Page 12 5. Unplug the wiring harnesses and ground wire from the back of the controller. Remove the controller by lifting it from the hinge slots in the control panel frame. 6. Remove the tilt housing and back panels from the fryer. The tilt housing must be removed first in order to remove the upper back panel.
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Page 13: Built-In Filtration System Service Procedures
27. Reinstall the controller in the control panel frame and reconnect the wiring harnesses and ground wire. 28. Reposition the fryer under the exhaust hood and reconnect it to the electrical power supply. 1.9 Built-in Filtration System Service Procedures 1.9.1 Filtration System Problem Resolution One of the most common causes of filtration problems is placing the filter paper on the bottom of the filter pan rather than over the filter screen. -
Page 14: Replacing The Filter Motor, Filter Pump And Related Components
If the pump starts after resetting the thermal overload switch, then something is causing the motor to overheat. A major cause of overheating is when several frypots are filtered sequentially, overheating the pump and motor. Allow the pump motor to cool at least 30 minutes before resuming operation. Pump overheating can be caused by: •... - Page 15 2. Disconnect the fryer from the electrical power supply and reposition it to gain access to both the front and rear. 3. Disconnect the flexlines running to the oil-return manifold at the rear of the fryer as well as the pump suction flexlines at the end of the filter pan connection (see photos below).
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Page 16: Replacing The Filter Transformer Or Filter Relay
11. When proper operation has been verified, reinstall the back panels and the filter pan and lid. 12. Reposition the fryer under the exhaust hood and reconnect it to the electrical power supply to return the fryer to service. -
Page 17: Interface Board Diagnostic Chart
1.10 Interface Board Diagnostic Chart The following diagram and charts provide ten quick system checks that can be performed using only a multimeter. PN 106-6666 Meter Setting 12 VAC Power 24 VAC Power *Probe Resistance High-Limit Continuity Latch Contactor Coil Heat Contactor Coil * Disconnect 15-Pin harness from the computer/controller before testing the probe circuit. -
Page 18: Probe Resistance Chart
1.11 Probe Resistance Chart Probe Resistance Chart For use with fryers manufactured with Minco Thermistor probes only. OHMS OHMS 1059 1204 1070 1216 1080 1226 1091 1237 1101 1247 1112 1258 1122 1268 1133 1278 1143 1289 1154 1299 1164 1309 1174 1320... -
Page 19: Standard Wiring Yfpre
1.12 Component Wiring 1.12.1 Standard Wiring YFPRE 1-15... -
Page 20: Tilt Switch Wiring
1.12.2 Tilt Switch Wiring 1.12.3 Terminal Block Wiring 1-16... -
Page 21: Contactor Box - 3 Phase/Delta Configuration
1.12.4 Contactor – DELTA Configuration, 3 Phase MERCURY CONTROLS CIRCUIT 1-17... - Page 22 1.12.5 Contactor – Single Phase 1-18...
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Page 23: Chapter 2: Parts List
YFPRE SERIES ELECTRIC FRYERS CHAPTER 2: PARTS LIST 2.1 Accessories ITEM PART # 803-0366 Basket, 4-Lane Cooking 106-9620 Cover, Full-Vat Frypot 803-0278 Brush, Frypot, Teflon 803-0197 Cleanout Rod, 27-inch 803-0380 Rack, Full-Vat Basket Support 807-1575 Heatlamp, Merco 120V 2 Bulb (use 806-5278SP for 120V Lamp Assembly) 807-1576 Heatlamp, Merco 240V 2 Bulb (use 806-5285SP for 240V Lamp Assembly) 803-0002... -
Page 24: Cabinetry
2.2 Cabinetry... - Page 25 2.2 Cabinetry (cont.) ITEM PART # 106-9311 Cabinet Assembly 106-9431 Upright Assembly, LT Enclosure 106-9432 Upright Assembly, RT Enclosure 824-1920 Bridge Weldment, Pump/Motor 232-4568 Side, RT, Cabinet 231-4568 Side, LT, Cabinet 220-4316 Back Panel, Upper 220-4317 Back Panel, Lower 230-4318 Basket Hanger, Wingstreet 823-6716 Tilt Housing Single Station...
- Page 26 2.3 Drain Components ITEM PART # 106-9351 Drain Valve Assembly 106-6020 Bracket, Assembly, 1-1/4" Drain Valve Microswitch 200-1257 Retainer, Drain Valve Nut 220-0143 Guard, Microswitch Drain 220-4497 Strap, 1-1/4" Drain Valve 807-2104 Microswitch 809-0237 Nut, 4-40 Keps Hex with Extended Tooth 809-0988 Washer, 1"...
- Page 27 2.4 Electronics and Wiring Components 2.4.1 Heating Elements and Associated Parts ITEM PART # 826-2557 Element Kit, 208V (includes Items 2-12) 826-2558 Element Kit, 240V (includes Items 2-12) 807-4653 Element, 230V 8.5 kw (does not include Items 2-12) 823-6711 Bracket, Element 230-0784 Bracket, Temperature Probe 826-2652...
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Page 28: Tilt Switch Assembly
2.4.2 Tilt Switch Assembly ITEM PART # 106-5876SP Sensory Assembly, Magnetic Positioning 810-3007 Magnet, Magnetic Positioning (used with Item 1) 826-2600 Tilt Switch Kit, Mechanical (includes Items 3 and 4) 807-4742 Tilt Switch, Mechanical, Hi-Temp/Long Lever 230-5486 Bracket, Mechanical Tilt Switch 810-2993 Bushing, Element Tube, Teflon * Not illustrated. -
Page 29: Controllers
2.4.3 4-Lane Controller ITEM PART # 106-9353 Wingstreet 4-lane Computer 108-1253 Wingstreet 4-lane Computer (for Canadian units) 810-3141 Sound Device 220-4284 Guard 807-4199 SMT Cable COMPONENT... -
Page 30: Contactor Boxes
2.4.4 Contactor Box ITEM PART # 106-6031 Harness Assembly, Contactor Box Control, 12 Pin 106-6799 Harness Assembly, 208/240V Contactor Box Power 220-4489 Plate, Contactor Box Cordset Cover 220-1331 Plate, Power Cord Cover 807-2284 Heat Contactor, 50 Amp Mechanical, 24V Coil 807-3970 Block, 3 Pole, 600V, 175 Amp Terminal 810-1202... -
Page 31: Component Boxes
2.4.5 Component Box ITEM PART # 826-2260 PCB Assembly, Interface Board, SMT 807-0979 Transformer, 208/240/12VAC, 50/60 Hz, 43 VA 807-0680 Filter Transformer, 208/240/24V, 50/60 Hz, 20 VA 810-1164 Block, 1 PLC Screwless Terminal 807-0670 Filter Relay, Midtex DPDT 24V 807-4036 Switch, Power 810-2446 Plug, .50 Heyco Double "D"... -
Page 32: Wiring
Wiring 2.5.1 Contactor Box Harness Assembly, 12-Pin (Control) 2.5.2 Contactor Box Harness Assembly, MDI, 6-Pin (Left Element) 106-8744 2.5.3 Contactor Box Harness Assembly, MDI, 9-Pin (Right Element) 106-8745 2.5.4 Component Box to Filter Pump Harness 106-5935 BLUE BLUE BLUE BLACK BLACK BLACK BLUE... -
Page 33: Main Wiring Harnesses
2.5.5 Main Wiring Harnesses 2.5.6 Component Box and Filter Pump ITEM PART # 106-5750SP Full Vat Control Harness J4 to J2 (Standard) 106-5935SP Filter Pump C2 to Component Box Wiring Harness COMPONENT 2-11... -
Page 34: Filtration System Components
2.6 Filtration System Components 2-12... - Page 35 2.6 Filtration System Components (cont.) ITEM PART # 106-9313 Filter Pan Assembly 823-7086 Filter Pan 220-4446 SanaGrid Filter Screen 810-3414 Ring, Wireform Holddown 824-1957 Crumb Basket 826-1392 O-ring (Pkg. of 5; used with Item 1) 823-6714 Lid, Filter Pan 106-5906 Wiring Harness Assembly, Filter Pump, 208/240V 106-5912SP Heater Strip Assembly, 18"...
- Page 36 2.7 Frypot and Associated Parts ITEM PART # Frypot Assembly 823-6706 Frypot 807-0128 Bushing, Insulating, Heyco 220-4564 Handle, Oil Return 900-2935 Retainer Nut, Oil Return Valve 810-0278 Valve, ½" Ball 813-0165 Elbow Street, ½" x 2" NPT 813-0087 Nipple, ½" x 1.50" 813-0062 Elbow, ½"...
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Page 37: Wiring And Pin Connectors
Wiring Connectors and Pin Connectors ITEM PART # 807-1068 2-Pin Female 807-2136 6-Pin Female, Hi Amp 807-2138 9-Pin Female, Hi Amp 807-0159 12-Pin Female 807-0875 15-Pin Female 807-1067 2-Pin Male 807-0157 6-Pin Male 807-0155 9-Pin Male 807-0160 12-Pin Male 807-0804 15-Pin Male 826-1341 Terminal, Female Split Pin (pkg. -
Page 38: Fasteners
Fasteners (Nuts, Bolts, Screws, Washers) ITEM PART # 809-0514 Capscrew, 5/16-inch-18 NC Hex 809-0448 Clip, Tinnerman 826-1366 Nut, 4-40 Keps Hex (Pkg. of 25) (809-0237) 809-0247 Nut, 8-32 Keps Hex 826-1376 Nut, 10-32 Keps Hex (Pkg. of 10) (809-0256) 809-0766 Nut, 10-32 Keps Hex SS 809-0020 Nut Cap 10-24 NP... - Page 39 THIS PAGE INTENTIONALLY LEFT BLANK...
- Page 40 Frymaster, L.L.C 8700 Line Avenue, Shreveport, Louisiana 71106 TEL 1-318-865-1711 FAX (Parts) 1-318-219-7140 (Tech Support) 1-318-219-7135 819-6428 SERVICE HOTLINE AUGUST 2008 PRINTED IN THE UNITED STATES 1-800-551-8633...