Frymaster FOOTPRINT H50 Service And Parts Manual
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Frymaster FOOTPRINT H50 Service And Parts Manual

Pro h50/55-series gas fryers
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Download this manual See also: User Manual
Frymaster, a member of the Commercial Food Equipment Service Association, recommends
using CFESA Certified Technicians.
JUNE 2009
24-Hour Service Hotline 1-800-551-8633
*8196083*
www.frymaster.com
Email:
service@frymaster.com

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Summary of Contents for Frymaster FOOTPRINT H50

  • Page 1 Frymaster, a member of the Commercial Food Equipment Service Association, recommends using CFESA Certified Technicians. JUNE 2009 24-Hour Service Hotline 1-800-551-8633 *8196083* www.frymaster.com Email: service@frymaster.com...
  • Page 2 DIRECTLY FROM FRYMASTER DEAN, OR ANY OF ITS AUTHORIZED SERVICE CENTERS, AND/OR THE PART BEING USED IS MODIFIED FROM ITS ORIGINAL CONFIGURATION, THIS WARRANTY WILL BE VOID. FURTHER, FRYMASTER DEAN AND ITS AFFILIATES WILL NOT BE LIABLE FOR ANY CLAIMS, DAMAGES OR EXPENSES INCURRED BY THE CUSTOMER WHICH ARISE DIRECTLY OR INDIRECTLY, IN WHOLE OR IN PART, DUE TO THE INSTALLATION OF ANY MODIFIED PART AND/OR PART RECEIVED FROM AN UNAUTHORIZED SERVICE CENTER.
  • Page 3 If a flexible gas line is used, an additional restraining cable must be connected at all times when the fryer is in use. The front ledge of the fryer is not a step! Do not stand on the fryer. Serious injury can result from slips or contact with the hot oil.

  • Page 4: Table Of Contents

    Principal Wiring Connections ... 1-40 1.11 Wiring Diagrams ... 1-41 1.11.1 Pro H50/55-Series Fryer, Multi-vat... 1-41 1.11.2 Pro H50/55-Series Fryer, Single, Full-vat ... 1-42 1.11.3 Pro H50/55-Series Fryer, Single, Dual-vat... 1-43 1.11.4 Pro H50/55-Series Fryer, Single, CE... 1-44 1.11.5 Pro H50/55-Series Fryer, Single, FAST-ready... 1-45 1.11.6...
  • Page 5 1.11.6.4 FPPH350/355 Transformer/Filter Box ...1-48 1.11.7 Modular Basket Lift (100/120V)...1-49 1.11.8 Modular Basket Lift (208/250V)...1-50 1.11.9 Oil Return/Disposal...1-51 CHAPTER 2: Parts List Accessories ... 2-1 Basket Lift Assemblies and Component Parts ... 2-2 Cabinetry... 2-4 2.3.1 Backs, Doors, Flue Caps, Sides, and Top Caps... 2-4 2.3.2 Filter Cabinet Bases, Casters, Framing, and Related Components ...

  • Page 6: Chapter 1: Service Procedures

    PRO H50/55-SERIES GAS FRYERS CHAPTER 1: SERVICE PROCEDURES Functional Description Pro (H50/55) Series gas fryers contain a welded stainless steel frypot that is directly heated by a high efficiency infrared burner system requiring approximately 43% less energy than conventional burners to cook the same volume. Self-contained combustion chambers (referred to as “burners”) are fitted into rails attached to the sides of the frypot, one on each side.

  • Page 7: Interface Board

    The interface board provides a link between the controller/computer and the fryer’s individual components without requiring excessive wiring, and allows the controller to execute commands from one central point. This standard interface board is also used in a number of fryer types besides the Pro Series.

  • Page 8: Interface Board

    INTERFACE BOARD 12 VAC TO CPTR J3 PIN 1 GROUND GROUND COMPUTER (12 VAC) J3 PIN 3 COMPUTER RT HT RELAY COMPUTER 12 VDC TO RELAYS COMPUTER LT HT RELAY RT BL RELAY COMPUTER NOT USED NOT USED COMPUTER LT BL RELAY ALR (RIGHT) RT ALARM OUT COMPUTER...

  • Page 9: Thermostats

    (setpoints). The temperatures are programmed by means of a keypad on the face of the controller. Pro (H50/55) Series fryers are also equipped with a high-limit thermostat. In the event that the fryer fails to properly control the oil temperature, the high-limit thermostat prevents the fryer from overheating to flash point.

  • Page 10: Cleaning The Gas Valve Vent Tube

    Cleaning the Gas Valve Vent Tube 1. Set the fryer power switch and the gas valve to the OFF position. 2. Carefully unscrew the vent tube from the gas valve. NOTE: The vent tube may be straightened for ease of removal.
  • Page 11 4. On non-CE fryers only, place the gas valve in the ON position. 5. Place the fryer power switch in the ON position. When the burner has lit and burned steadily for at least one minute, compare the gas pressure reading to the pressure for the corresponding gas in the appropriate table below.

  • Page 12: Measuring Flame Current

    7. Place the fryer power switch (and the gas valve in non-CE fryers) in the OFF position. Remove the fitting from the pressure tap hole and reinstall the pressure tap plug. Measuring Flame Current When the burner flame is properly adjusted, it will produce a current between 2.5 μA and 3.5 μA.

  • Page 13: Replacing The Temperature Probe Or High-Limit Thermostat

    5. If the fryer has a built-in filtration system, remove the cotter pin securing the oil return handle to the oil return operating rod and separate the rod from the handle.

  • Page 14: Replacing The Interface Board

    17. Reverse steps 1-12 to reassemble the fryer. 1.6.3 Replacing the Interface Board 1. Disconnect the fryer from the electrical power supply. 2. Lift up on the bezel to disengage the tabs on its lower edge from the control panel frame. Slide the bezel down to disengage the upper tabs.

  • Page 15: Replacing An Ignitor Assembly

    1. Disconnect the blower wiring harness, remove the blower assembly mounting nuts, and remove the blower assembly from the fryer. If cleaning the motor, continue with Step 2; otherwise, install the replacement blower, reconnect the wiring harness, and then go to Step 6.
  • Page 16 4. Remove the plastic wrap from the blower motor assembly. Reassemble the blower motor assembly and blower housing. Reinstall the blower shield. 5. Reinstall the blower assembly in the fryer and reconnect the wiring disconnected in Step 1. Remove these screws to remove the shield from the blower assembly.
  • Page 17 6. Light the fryer in accordance with the procedure described in Chapter 3, Section 3.2 of the Pro H55-Series Gas Fryer Installation and Operation Manual (P/N 819-5991). 7. After the burners have been lit for at least 90 seconds, observe the flames through the burner sight glasses located on each side of the combustion air blower.

  • Page 18: Replacing A Gas Valve

    Eliminate any that are found. H. Position the pan rail assembly beneath the fryer and rest the rear end of the rail on the cabinet frame. Install the two nuts and bolts behind the front face of the rail, but do not tighten them.

  • Page 19: Replacing A Burner Assembly

    Reconnect the high-limit thermostat wires and drain safety wires to the valve. 7. Reconnect the fryer to the gas supply and open the cut off valve. Apply a solution of soapy water around each connection to check for gas leaks. Eliminate any that are found.

  • Page 20: Replacing The Filter Motor, Filter Pump, Or Filter Pump Solenoid Valve

    13. Reverse steps 1 through 9 to reassemble the components. 14. Fill the frypot with oil. Turn the fryer on, turn off or bypass the melt cycle, and operate the unit for at least 10 minutes. 15. Visually examine the burner flame. The color and intensity on both sides should be the same.

  • Page 21: Replacing The Frypot

    4. At the rear of the fryer, unplug the left connector (as viewed from the rear of the fryer) from the transformer box. Using a pin pusher, push the pump solenoid valve wires from Pins 7 and 9.
  • Page 22 Cut any ties that prevent the box from being pulled out of the control panel frame. 11. Carefully pull the box clear of the frame and rest it on the top of the fryer. 12. Using a pin pusher, remove the temperature probe and high-limit thermostat wires from the plugs or terminals, marking each wire to facilitate re-assembly.

  • Page 23: Replacing Frypot Insulation And/Or Upper Burner Rails

    Some servicers, based upon their experience, recommend replacing probes and thermostats whenever a frypot is replaced; however, this remains the customer’s decision. 21. Reverse steps 1-19 to reassemble fryer. NOTE: Care should be taken not to over-torque nuts on frypots made of 439 stainless steel, as this could tear the material.
  • Page 24 1-19...
  • Page 25 To re-assemble with new insulation and/or upper burner rails (use illustration on page 1-23): 13. Place the “L” shaped pieces of combustion chamber insulation (1) in the front and rear corners of both upper rail-retaining slots. 14. Use a small amount of furnace or muffler repair cement to seal the gaps at each end of both lower rails.
  • Page 26 25. Insert the upper front insulation (10) into its retainer (11), making sure that the holes in each piece are aligned with one another. Install the assembly with the insulation side toward the frypot and secure with ¼”-20 washer-nuts. Do not over tighten. 26.
  • Page 27 1-22...

  • Page 28: Troubleshooting And Problem Isolation

    PROBLEMS RELATED TO THE ELECTRONIC CIRCUITS If gas and electrical power are being supplied to the fryer, the next most likely cause of ignition failure is a problem in the 24 VAC circuit. Verify that the drain valve is fully closed. The valve is...

  • Page 29: Troubleshooting The 24 Vac Circuit

    Verify that the incoming gas pressure (pressure to the gas valve) is in accordance with the appropriate CE or non-CE Standard found in Section 2.3 of the Pro H55-Series Gas Fryer Installation and Operation Manual (part number 819-5991), and that the pressure remains constant throughout all hours of usage.
  • Page 30 If the fryer’s gas and air supplies are okay, the problem is most likely with one of the electrical components. Examine the ignition module and controller for signs of melting, distortion, and/or discoloration due to excessive heat build-up in the fryer (this condition usually indicates improper flue performance).

  • Page 31: Computer Malfunctions

    1.7.4 Computer Malfunctions SENSITIVITY OR “STRETCH AND SHRINK TIME.” Sensitivity – “stretch time” – is a programmable feature, patented by Frymaster, which increases or decreases the cook time countdown based on variations in the oil temperature from the set point.

  • Page 32: Filtration Malfunctions

    Cause: Computer is compensating for oil temperature via the sensitivity setting. Corrective Action: Reprogram sensitivity setting for each product. Refer to the appropriate section of the separate Frymaster Fryer Controllers User’s Manual furnished with your fryer for the operating instructions for your specific controller and suggested sensitivity settings.
  • Page 33 • Shortening that remained in the pan after previous filtering solidified in the suction tube recess in the bottom of the pan or the suction tube. Adding hot oil to the pan and waiting a few minutes will usually correct this problem. A flexible wire can be used to clean out the suction tube and the recess in the bottom of the pan.

  • Page 34: Leakage

    Verifying Solenoid Operation Proper operation of the 24 VAC manifold and Pump Heater Tape pump solenoids can be verified by removing the pump motor lead from terminal 4 of the pump motor relay in the filter wiring box and then activating the oil return lever.
  • Page 35 the frypot until the rod loses contact with the upper microswitch, cutting power to the motor and again reversing the direction of current flow. Problems with the basket lift can be grouped into three categories: • Binds and jams • Motors and gears •...

  • Page 36: Troubleshooting Guides

    Power light on, heat light off, trouble light on, and melt light off: • If the fryer oil temperature is below 410ºF (210ºC), the lights indicate one of the following: a. The probe circuit is defective, or b.
  • Page 37 The following processes will assist you in troubleshooting the 24 VAC circuit and ruling it out as a probable cause: • 24 VAC is not present on the interface board J3 pin 9 (LED 5 (GV)) and, on dual units, on J1 pin 9 (LED 1 (GV)).
  • Page 38 With Interface Board 106-0386 and One 807-3366 (FV) Ignition Module NOTE: Some units may be wired in this manner. IGNITION MODULE PWR (left side) Jumper LED 5 (GV) J3 PIN 9 This switch used only with built-in filtration systems. 24 VOLT CIRCUIT TRANSFORMER J3 PIN 8 FUSE...
  • Page 39 With Interface Board 106-0386 and Two 807-3365 (DV) Ignition Modules Heat Relay (K2 Replaceable) 2 (PWR) High Voltage IGNITION Flame Sensor to Ignitor MODULE 1 (GV) J1 PIN 9 HIGH LIMIT SWITCH DRAIN SAFETY SWITCH VALVE LEFT VAT 24 VOLT CIRCUIT TRANSFORMER IGNITION Flame Sensor...

  • Page 40: Troubleshooting The Gas Valve

    Section 2.3 of the Installation and Operation manual. 1. If incoming gas pressure is not correct, the probable cause is a problem with the gas supply to fryer. 2. If incoming gas pressure is correct, check the outgoing gas pressure and compare it to the tables on page 2-4 or 2-5 of the Installation and Operation manual.

  • Page 41: Probe Resistance Chart

    1. If resistance is not 5 mega-Ohms or greater between each pin and chassis ground, the probe has failed and must be replaced. 2. If resistance is 5 mega-Ohms or greater between each pin and chassis ground, the probe is okay.

  • Page 42: Simplified Wiring Diagrams

    1.9. Simplified Wiring Diagrams 1.9.1 Wiring Diagram for Full-Vat Dual-Spark Module 1-37...
  • Page 43 1.9.2 Wiring Diagram for Full-Vat Single-Spark Module (Austrailia and Pacific Rim) 1-38...
  • Page 44 1.9.3 Wiring Diagram for Dual-Vat Single-Spark Module 1-39...

  • Page 45: Principal Wiring Connections

    1.10 Principal Wiring Connections LINE VOLTAGE (COM) FROM TRANSFORMER BOX LINE VOLTAGE (COM) FROM TRANSFORMER BOX LEFT VAT FROM PROBE J2 PIN 14 PROBE J2 PIN 15 C2 PIN 13 (BL DOWN) GAS VALVE C2 PIN 10 (BL UP) GROUND GROUND MODULE VALVE 1 J1 PIN 9...

  • Page 46: Wiring Diagrams

    1.11 Wiring Diagrams 1.11.1 Pro H50/55-Series Fryer, Multi-vat SOUND DEVICE SOUND SOUND DEVICE SOUND SENSE 2 SENSE 1 ALARM(GND) ALARM VALVE(GND) VALVE 24VAC(GND) 24VAC SPARK 2 (BURNER) SPARK 1 LEFT IGNITOR OIL RETURN HEATER FRONT TO J3 PIN12 WHITE BLOWER...

  • Page 47: Pro H50/55-Series Fryer, Single, Full-Vat

    1.11.2 Pro H50/55-Series Fryer, Single, Full-vat 1-42...

  • Page 48: Pro H50/55-Series Fryer, Single, Dual-Vat

    1.11.3 Pro H50/55-Series Fryer, Single, Dual-vat 1-43...

  • Page 49: Pro H50/55-Series Fryer, Single, Ce

    1.11.4 Pro H50/55-Series Fryer, Single, CE 1-44...

  • Page 50: Pro H50/55-Series Fryer, Single, Fast-Ready

    1.11.5 Pro H50/55-Series Fryer, Single, FAST-ready 1-45...

  • Page 51: Mph150/155 Transformer/Filter Box

    1.11.6 Transformer/Filter Boxes EXTRACTED FROM 8051377B 1.11.6.2 FPH150/155 Transformer/Filter Box 1.11.6.1 MPH150/155 Transformer/Filter Box 1-46...

  • Page 52: Fpph250/255/450/455 Transformer/Filter Box

    1.11.6.3 FPPH 250/255/450/455 Transformer/Filter Box 1-47...

  • Page 53: Fpph350/355 Transformer/Filter Box

    1.11.6.4 FPPH 350/355 Transformer/Filter Box 1-48...

  • Page 54: Modular Basket Lift (100/120V)

    1.11.7 Modular Basket Lift (100/120V) 12 - - - - - 7 8050518E 1-49...

  • Page 55: Modular Basket Lift (208/250V)

    UPPER SWITCH LOWER SWITCH LEFT SIDE (NOT USED 208/220V) 25ohm RED 1 100ohm 100C REFERENCES TO LEFT & RIGHT ARE FROM THE REAR OF THE FRYER 1-50 RIGHT SIDE 25ohm BRN 2 RED 2 101C 12.5 100ohm UPPER SWITCH LOWER...

  • Page 56: Oil Return/Disposal

    1.11.9 Wiring Diagrams – Oil Return/Disposal Oil Return/Wand Wiring (Japan) Oil Return/Disposal Wiring (Sonic) 1-51...

  • Page 57: Chapter 2: Parts List

    Sediment Screens 803-0103 Full Vat 803-0107 Dual Vat, Left 803-0108 Dual Vat, Right 803-0197 Cleanout Rod, 27-inch (Fryer's Friend) 803-0209 Brush, Frypot 806-3232 Cover, Frypot, Dual Vat 806-5518 Cover, Frypot, Full Vat 826-0993SP Handle Kit, Frypot Cover (includes handle and screws)

  • Page 58: Basket Lift Assemblies And Component Parts

    Basket Lift Assemblies and Component Parts...
  • Page 59 ITEM PART # 200-2942 Mount, Modular Basket Lift 806-5964SP Motor Assembly, Modular Basket Lift Capacitor, 12.5 μFarad, 250VAC Motor Run 807-2133 807-2572 Microswitch Resistor Assembly 806-8530SP 100-120V Modular Basket Lift (see Note 2 in illustration) 106-2771 208-250V Modular Basket Lift 809-0082 Ring, Truarc Retaining 826-1361...

  • Page 60: Cabinetry

    Cabinetry 2.3.1 Backs, Doors, Flue Caps, Sides, and Top Caps...
  • Page 61 Handle, Door 823-4729 Hinge, Left Door Upper 823-4730 Hinge, Right Door Upper Flue Cap (Cap for 5-station fryer shown – does not include Item 16) 210-5549 Single Fryer (use 823-4367 for BK w/Buttons) 106-3579 2-Station Fryer (use 106-3545 for BK w/Buttons)

  • Page 62: Filter Cabinet Bases, Casters, Framing, And Related Components

    2.3.2 Filter Cabinet Bases, Casters, Framing, and Related Components The 5-station cabinet illustrated is typical of all Pro Series (H50/55) gas filter cabinets. base components used in Pro Series (H50/55) gas filter cabinets are identified, but not all components used configuration.
  • Page 63 ITEM PART # Frame, Control Panel 106-3902SP Two-Station, Standard 106-3903SP Three-Station, Standard 106-3904SP Four-Station, Standard 106-3905 Five-Station, Standard 210-5819 Bezel, Two-Controller 210-6698 Bezel, Three-Controller 210-5046 Bezel, One-Controller 210-5623 Bezel, Blank Brace, Cabinet Top 900-7730 Two-Station 900-9430 Three-Station 900-9318 Four-Station 200-5474 Five-Station 200-5478 Divider, Cabinet...

  • Page 64: Non-Filter Cabinet Bases, Casters, Framing, And Related Components

    2.3.3 Non-Filter Cabinet Bases, Casters, Framing, and Related Components The 5-station cabinet illustrated is typical of all Pro Series (H50/55) gas non-filter cabinets. All base and framing components used in Pro Series (H50/55) gas non-filter cabinets identified, components are used in every configuration. See Page 2-4 for upper hinges.
  • Page 65 823-4653 Channel, Side Base Channel, Front Base 200-6616 Single Fryer (also used as rear base channel in single-station fryers) 200-6623 Two-Station (also used as rear base channel in single-station fryers) 200-6624 Three-Station (also used as rear base channel in single-station fryers)

  • Page 66: Controllers

    Controllers ITEM *Standard *Euro-Look PART # PART # 106-1151SP 106-3446 106-1187SP 106-3447 106-1150SP 106-3445 106-1188SP 106-3448 106-2074SP 106-3580 106-2081SP 106-3496 106-2073SP 106-3504 106-2080SP 106-3495 106-1510 106-3492 106-1506 106-3494 106-1509SP 106-3503 106-1505SP 106-3493 806-3008 106-3375 806-3564 106-3572 806-3006E 106-3369 806-3563 106-3501 806-4323 806-9224 210-5623...

  • Page 67: Drain, Filtration, And Oil Return System Components

    Drain, Filtration, and Oil Return System Components 2.5.1 Filtration System Components 2-11...
  • Page 68 ITEM PART # 108-0181SP Filter Pan, Slide-type, FootPrint Pro (after July, 2008; includes plug and o-rings) 813-0568 Plug, 1/8-inch NPT Socket Head 816-0596 O-Ring (two required) 826-1980 Filter Pan, Roller-type, FootPrint Pro (prior to July, 2008; includes next 4 items) 813-0568 Plug, 1/8-inch NPT Socket Head 816-0012...

  • Page 69: Drain Valves And Associated Components

    2.5.2 Drain Valves and Associated Components 2-13...
  • Page 70 ITEM PART # 810-1569 Valve Assembly, 1.25-inch Full-Vat Non-Filter Drain (includes handle) 810-1427 Lock Pin Handle for 1.25-inch Valve Assembly 806-7915SP Valve Assembly, 1-inch Left Dual-Vat Non-Filter Drain (complete assembly) 806-7916SP Valve Assembly, 1-inch Right Dual-Vat Non-Filter Drain (complete assembly) 809-0589 Nut, ½-13 2-Way Lock (used on non-filter drain valves) 810-1427...

  • Page 71: Oil Return Line Components

    2.5.3 Oil Return Line Components 2-15...
  • Page 72 ITEM PART # 807-2484 Valve, 1/4-inch NPT Solenoid 810-0278 Valve, 1/2-inch NPT Ball 806-8762SP Valve Assembly, Microswitch and Ball 900-5953 Handle, Oil Discharge Valve 814-0047 Sleeve, Red Handle 900-8057 Mount, Microswitch 809-0354 Screw, 4-40 X 3/4-inch Slotted Round Head 807-2103 Microswitch, Lever Activated 809-0237 Nut, 4-40 Keps Hex...

  • Page 73: Oil Return Handle, Oil Disposal And Disposal Hose Components

    2.5.4 Oil Return Handle, Oil Disposal and Disposal Hose Components Left Handle and Linkage (Standard) Left Handle and Linkage (Alternate Configuration) NOTE: Right handle and linkage assem bly has sam e com ponents as left , but relative positions are reversed . M icroswitch lever m ust face handle .
  • Page 74 ITEM PART # 807-2103 Microswitch, Lever Activated 826-1359 Screw, 4-40 X 3/4-inch Slotted Round Head 809-0237 Nut, 4-40 Hex Keps 200-0821 Bracket, Handle 809-0247 Nut, 8-32 Hex Keps 826-1363 Screw, 8-32 X 1/2-inch Slotted Truss Head (pkg. of 25) 901-2358 Cover, Left Handle Microswitch 902-2358 Cover, Right Handle Microswitch...

  • Page 75: Oil Disposal Wand Assembly

    2.5.5 Oil Disposal Wand Assembly ITEM PART # 806-7459 Assembly, Oil Disposal Wand 810-0603 Wand, FB Filter 810-1471 Hose, 24 FPH50/55 810-0490 Quick Disconnect, ¼-inch Female 2.5.6 Assembly Wand Plumbing (Japan) 3 14 ITEM PART # 806-9700SP Plumbing Assembly, Japan Wand 807-2103 Switch, CE Micro 826-1366...

  • Page 76: Rear Flush Oil Return Components

    2.5.7 Rear Flush Oil Return Components Front Filter Handle Nut (furnished with Item 8) (All components except for Items 4 and 5 are the same for Right and Left Oil Return (Full Vat Left /Dual Vat Right shown) 2-20 Valve Assemblies)
  • Page 77 Adapter, ⅝-inch Flexline to ½-inch NPT Male 810-1668 810-2786 Adaptor, ½ -inch Flare x ½ -inch NPT 807-2484 Valve, ¼-inch NPT Solenoid Vent Manifold Rear Flush Oil Return 810-2890 Two-Station Fryer 810-2891 Three-Station Fryer 810-2892 Four-Station Fryer 810-2893 Five-Station Fryer 813-0156 Cap, ½-inch Pipe...

  • Page 78: Power Shower Assemblies

    2.5.8 Power Shower Assemblies (Optional) ITEM PART # 806-4442SP Power Shower Assembly, Full-vat, Complete 806-4476SP Power Shower Assembly, Dual-vat, Complete 814-0001 Grip, Handle 809-0415 Screw, Cleanout 826-1390 Seal (Gasket) (pkg. of 5) 826-1344 O-Ring (pkg. of 5) COMPONENT 2-22...

  • Page 79: Electronics And Electrical Components

    Electronics and Electrical Components (for Controllers, Page 2-10) 2.6.1 Component Boxes 2-23...
  • Page 80 ITEM PART # 810-1164 Block, One-Piece Screwless Terminal 200-5996 Box, One-Piece Component 807-1926 Bushing, .875-inch Split 826-2024 Cable, 21-inch Ignition (comes with Rajah connector [Item 5]) 807-3484 Connector, Rajah 106-0531SP Fuse Assembly, Inline 816-0217 Insulation, Terminal Block Paper 807-2971 Ignition Module, Australian 807-1006 Ignition Module, CE and Non-CE export (except Australia, Canada, HK, Mexico) 807-3366†...

  • Page 81: Transformer Boxes

    2.6.2 Transformer Boxes 2-25...
  • Page 82 ITEM PART # Box Assembly, Transformer 106-1380SP 100-120V FMPH150/155, FMPH350/355, FMPH450/455 106-0627SP 100-120V FMPH250/255, FMPH350/355, FMPH450/455, FPPH250/255, FPPH350/355, FPPH450/455 106-3308SP 100-120V FMPH450/455, FPPH350/355 106-3433SP 208-240V FMPH250/255 CE/Non-CE Export, FPPH250/255 CE/Non-CE Export 106-3432SP 250V FPPH250/255 CE/Non-CE Export 106-1009 Cable Assembly, Transformer Box #1 106-1010 Cable Assembly, Transformer Box #2 106-1011...

  • Page 83: High-Limit Thermostat And Temperature Probe

    2.6.3 High-Limit Thermostat and Temperature Probe ITEM PART # 826-1177 High Limit Thermostat - 425°F/218°C 806-4206 Temperature Probe 210-0681 Probe Guard COMPONENT 2-27...

  • Page 84: Frypots And Associated Components

    Frypots and Associated Components 2.7.1 Full-Vat Frypot Components 2-28...
  • Page 85 ITEM PART # 106-1019SP Flue Assembly, Full-vat 200-0936 Back, Left Full-vat Combustion Chamber 200-0937 Back, Right Full-vat Combustion Chamber 200-2227 Retainer, Full-vat Upper Insulation 809-0059 Nut, 1/4-20 Flange Hex 809-0361 Screw, #8 X 1/2-inch Hex Head Drill Point 809-0362 Screw, #8 X 1 1/4-inch Hex Washer Head Drill Point 809-0435 Washer, Steel 809-0500...

  • Page 86: Dual-Vat Frypot Components

    2.7.2 Dual-Vat Frypot Components 2-30...
  • Page 87 ITEM PART # 106-1018SP Flue Assembly, Dual-vat 200-0941 Back, Dual-vat Combustion Chamber 200-2229 Retainer, Dual-vat Upper Insulation 809-0059 Nut, 1/4-20 Flange Hex 809-0360 Screw, #8 X 3/8-inch Hex Head 809-0362 Screw, #8 X 1 1/4-inch Hex Washer Head Drill Point 809-0435 Washer, Steel 809-0500...

  • Page 88: Gas Supply And Combustion System Components

    Gas Supply and Combustion System Components PH250/255 Full Vat Gas Manifold The example illustrated is typical of PRO Series Fryer Gas Manifolds. Each manifold is assembled from standard 1/2-, 3/4-, and 1-inch NPT black iron pipe nipples, elbows, tees, plugs, and unions, which may be locally aquired.
  • Page 89 ITEM PART # Ignitor (includes gasket 816-0059, which may be ordered separately) 826-0981 Natural Gas (G20, G25) 826-0982 Propane (G30, G31) 826-1002 Manufactured Gas 826-1371 Screw, #8 X 1/2-inch Hex Head (pkg. of 25) Blower Assembly, Combustion Air (includes harness and Items 4, and 5) 106-2996SP 100V 50/60 Hz (Left) 106-2999SP...

  • Page 90: Gas Valves And Associated Components

    Gas Valves and Associated Components NOTE: Items 5, 6, 7, and 8 are used with both CE and Non-CE gas valves. NOTE: The gas tube and enrichment tube fittings are assembled in varying configurations depending upon the location of the valve and whether the associated frypot is a full- or dual-vat pot.
  • Page 91 Natural Gas (G20, G25) 826-1123 Propane Gas (G30, G31) 810-1715 Valve, CE Gas (G20, G25, G30, G31) 810-1041 Accessory Kit (contains parts to adapt Item 2 to specific fryer configuration) 806-9678SP Plug Assembly, CE Gas Valve 810-0494 Ferrule (Nut), Orifice 810-1355...

  • Page 92: Wiring Assemblies And Harnesses

    2.10 Wiring Assemblies and Harnesses Filter Associated Wiring ITEM PART # 810-1062 Cable, Filter Box Lower 9-Pin Plug to 807-2000/2001 C2 Connector 807-2000 Cable, 810-1062 C2 Connector to Component Box (units w/Basket Lift) 807-2001 Cable, 810-1062 C2 Connector to Component Box (units w/o Basket Lift) 812-0362 Spaghetti Insulation, 36”...

  • Page 93: Main Wiring Harnesses

    Main Wiring Harnesses U.S. and Non-CE harness (shown) has two unterminated wires. Unterminated wires. CE harness has two unterminated wires plus two additional wires with push-on terminals. ITEM PART # 807-1978 U.S. and Non-CE Export Main Wiring Harness 807-2168 CE Main Wiring Harness 807-4014 U.S.

  • Page 94: Miscellaneous Connectors And Terminals

    2.11 Miscellaneous Connectors and Terminals ITEM PART # 807-1068 2-Pin Female 807-0158 6-Pin Female 807-0156 9-Pin Female 807-0159 12-Pin Female 807-0875 15-Pin Female 807-1067 2-Pin Male 807-0157 6-Pin Male 807-0155 9-Pin Male 807-0160 12-Pin Male 807-0804 15-Pin Male 826-1341 Terminal, Female Split Pin (pkg. of 25) 826-1342 Terminal, Male Split Pin (pkg.

  • Page 95: Chapter 3: Single H50/55 Unit Unique Parts List

    PRO H50/55-SERIES GAS FRYERS CHAPTER 3: SINGLE H50/55 UNIT UNIQUE PARTS LIST Single H50/55 Filtration System Components ITEM PART # 806-9255SP Filter Pan Assembly, FootPrint Pro Filter (includes Items 1, 2, 3, and 4) 823-2751 Pan Assembly, Filter 810-3537 Screen, Sana Grid 810-1406 Ring, Filter Paper Hold-Down Ring 810-2805...

  • Page 96: Oil Return Components

    Single H50/55 Oil Return Components Dual-vat Oil Return Manifold ITEM PART # 108-1030 Mounting Bracket, Full-vat, Oil Return Valve 220-4255 Mounting Bracket, Dual-vat, Oil Return Valve 220-6187 Bracket, Valve (used to attach Item 3 to Item 1) 810-2201 Valve, ½" Ball 810-1003 Valve, 180°...

  • Page 97: Component Boxes

    Single H50/55 Component Boxes...

  • Page 98: High-Limit Thermostat And Temperature Probe

    ITEM PART # 106-6708 Interface Board, SMT, Gas, non-Basket Lift, FV (U.S., Canada, Mexico) 826-2264 Interface Board, SMT, Gas, with Basket Lift, FV (U.S., Canada, Mexico) 106-6707 Interface Board, SMT, Gas, non-Basket Lift, FV (Export) 106-6711 Interface Board, SMT, Gas, non-Basket Lift, DV (FAST) 807-3366 Ignition Module, Dual-spark, Full-vat (U.S., Canada, HK, Mexico) 807-3365...

  • Page 99: Transformer Boxes

    Single H50/55 Transformer Boxes ITEM PART # 900-2697 Transformer Box 900-2703 Cover, Front, Large 900-2709 Cover, Front, Small 900-2708 Cover, Transformer Box 806-6164 Harness Assembly, Domestic 106-6056 Harness Assembly, FAST 806-6637 Harness Assembly, CE 807-2176 Transformer, V/F Dual Voltage 100/120V 807-1999 Transformer, V/F Dual Voltage 208/222/230/240V 807-0070...

  • Page 100: Service Hotline

    Frymaster, L.L.C., 8700 Line Avenue, Shreveport, Louisiana 71106 TEL 1-318-865-1711 FAX (Parts) 1-318-219-7140 FAX (Tech Support) 1-318-219-7135 SERVICE HOTLINE 819-6083 PRINTED IN THE UNITED STATES 1-800-551-8633 JUNE 2009...

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