Summary of Contents for Frymaster FootPrint PRO OCF30 Series
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Frymaster, a member of the Commercial Food Equipment Service Association, recommends using CFESA Certified Technicians. 24-Hour Service Hotline 1-800-551-8633 05/2017 *8196686* www.frymaster.com E-mail: fryservice@welbilt.com...
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FROM FRYMASTER DEAN, OR ANY OF ITS FACTORY AUTHORIZED SERVICERS, AND/OR THE PART BEING USED IS MODIFIED FROM ITS ORIGINAL CONFIGURATION, THIS WARRANTY WILL BE VOID. FURTHER, FRYMASTER DEAN AND ITS AFFILIATES WILL NOT BE LIABLE FOR ANY CLAIMS, DAMAGES OR EXPENSES INCURRED BY THE CUSTOMER WHICH ARISE DIRECTLY OR INDIRECTLY, IN WHOLE OR IN PART, DUE TO THE INSTALLATION OF ANY MODIFIED PART AND/OR PART RECEIVED FROM AN UNAUTHORIZED SERVICE CENTER.
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A restraint kit is provided with the fryer. If the restraint kit is missing contact your local KES. DANGER Prior to movement, testing, maintenance and any repair on your Frymaster fryer, disconnect all electrical power from the fryer. ELECTRICAL POWER SPECIFICATIONS...
™ OCF30 SERIES ELECTRIC FRYERS TABLE OF CONTENTS CAUTIONARY STATEMENTS ..........................i ELECTRICAL POWER SPECIFICATIONS ......................ii CHAPTER 1: Service Procedures General ..............................1-1 Replacing a Controller ........................... 1-1 Replacing Component Box Components ....................1-1 Replacing a High-Limit Thermostat ...................... 1-3 Replacing a Temperature Probe ......................
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2.5.6 Element Tube Assemblies....................2-15 2.5.7 Controllers .......................... 2-15 2.5.8 Wiring ..........................2-16 2.5.8.1 Contactor Box Wiring Assemblies 12-Pin Dual Vat .......... 2-16 2.5.8.2 Contactor Box Wiring Assemblies 12-Pin Full Vat ..........2-16 2.5.8.3 Contactor Box Wiring Assemblies 6-Pin Left Element ........2-17 2.5.8.4 Contactor Box Wiring Assemblies 9-Pin Right Element ........
SERIES ELECTRIC FRYERS CHAPTER 1: SERVICE PROCEDURES 1.1 General Before performing any maintenance on your Frymaster fryer, disconnect the fryer from the electrical power supply. WARNING To ensure the safe and efficient operation of the fryer and hood, the electrical plug must be fully engaged and locked in its pin and sleeve socket.
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2. Open the control panel by removing the screws on the bottom of the bezel. Carefully lower the bezel. 3. Remove the two screws from the upper corners of the control panel and allow the control panel to swing down. 4.
1.4 Replacing a High-Limit Thermostat 1. Drain the frypots into a Shortening Disposal Unit (SDU) or other appropriate METAL container. DANGER DO NOT drain more than one full frypot into the SDU at one time. 2. Disconnect the fryer from the electrical power supply and reposition it to gain access to the rear of the fryer.
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4. Locate the red and white wires of the temperature probe to be replaced. Note where the leads are connected prior to removing them from the connector. Unplug the 12-pin connector C-6 and using a pin-pusher push the pins of the temperature probe out of the connector. 5.
Replacing a Heating Element 1. Perform steps 1-5 of section 1.5, Replacing a Temperature Probe. 2. Disconnect the wire harness containing the probe wiring. Using a pin pusher, disconnect the probe wires from the 12-pin connector C-6. 3. In the rear of the fryer, disconnect the 6-pin connector for the left element (as viewed from the front of the fryer) or the 9-pin connector for the right element from the contactor box.
Index Marker marks Position 1 8. Reconnect the element connector ensuring that the latches lock. 9. Insert the temperature probe leads into the 12-pin wiring harness connector (see illustration below). For full-vat units or the right half of a dual-vat unit, the red lead goes into position 3 and the white into position 4.
Remove two screws to access contactor box components above the filter 4. The contactors and relays are held on by threaded pin studs so that only removal of the nut is required to replace the component. 5. After performing necessary service, reverse steps 1-4 to return the fryer to operation. Left and right views of mechanical contactor box components.
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5. Unplug the wiring harnesses and ground wires from the backs of the controllers. Remove the controllers by lifting them from the hinge slots in the control panel frame. 6. Remove the screws from the bottom of the lower back panel attaching the contactor plug guards. 7.
26. Reconnect the oil return and auto top off flexlines to the frypot, and replace aluminum tape, if necessary, to secure heater strips to the flexlines. 27. Insert the high-limit thermostat leads disconnected in step 18 (see illustration on page 1-3 for pin positions).
Solidified shortening in the pan or filter Sediment Particle lines, or Attempting to filter unheated oil or shortening (cold oil and shortening are Oil Flow more viscous, overloading the pump motor and causing it to overheat). If the motor runs but the pump does not return oil, there is a blockage in the pump.
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3. Disconnect the flexline running to the oil-return manifold at the rear of the fryer as well as the pump suction flexline at the end of the filter pan connection (see photo below). On some models a third flexline may need to be disconnected. Disconnect flexlines indicated by the arrows.
11. When proper operation has been verified, reinstall the back panels and the filter pan and lid. 12. Reposition the fryer under the exhaust hood and reconnect it to the electrical power supply, if necessary to return the fryer to service. 1.9.3 Replacing the Transformer or Filter Relay Disconnect the fryer from the electrical power supply.
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cut, allowing the upper circuit to be activated. The basket lift rises and re-closes the lower microswitch. When the basket lift rod clears the upper microswitch, the microswitch reopens, power to the circuit is cut, and the motor stops. Pushing the product button restarts the cycle. Problems with the basket lift can be grouped into three categories: Binding/jamming problems ●...
Electronic Issues Within this category are problems associated with the relays, microswitches, capacitors, resistors, interface board, wiring, and controls. The most common problem in this category is a lift that continuously travels up and down. This is usually caused by a microswitch that is out of adjustment. Troubleshooting the electronics of a modular basket lift is simply a process of verifying current flow through the individual components up to and including the motor.
1.11.1 ATO (Automatic Top-off) Troubleshooting Problem Probable Causes Corrective Action A. Ensure the JIB is not out of oil and supply line is in the JIB. Replace JIB and press the button when prompted to reset top off system. Remove supply line from pump and blow air through line towards JIB.
Problem Probable Causes Corrective Action Check power to the pump. If the pump is hot, the solenoid has probably Failed solenoid failed. One vat tops off but Loose wire connection. Ensure all wiring harnesses are other vats fail to top off. securely connected to ATO board and solenoids.
1.11.3 ATO (Automatic Top-Off) Board Pin Positions and Harnesses Wire Connector From/To Harness # Function Voltage Color Green Output DV - Vat #1 Output FV - Vat #1 8075161 Green Output DV - Vat #2 Ground Solenoids 8075162- Output FV - Vat #2 (4 or 5 battery) Green Output DV - Vat #3...
1.11.4 Replacing the ATO Board, ATO Pump Relay or Transformer Disconnect the fryer from the electrical power supply. Locate the ATO box (see Figure 1 on page 14), behind the JIB (Jug In Box). Remove the cover to expose the transformer and ATO board (see Figure 2).
1.11.7 Control Power Reset Switch The control power reset switch is a momentary rocker switch located behind the control box, (see Figures 6 and 7) above the JIB, which resets all power to all the controllers and boards in the fryer. It is necessary to reset all power after replacing any controller or board.
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Problem Probable Causes Corrective Action Fryers using the 3000 controller can toggle between F° to C° by pressing the button until Main Menu changing to Product setup is displayed. Press to scroll to Tech Mode and press . Enter 3000 display is in 1658.
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Problem Probable Causes Corrective Action This indicates a problem within the 3000 display shows Problem with the temperature measuring temperature probe circuitry. Check TEMP PROBE circuitry including the probe. resistance of probe, if faulty replace FAILURE. probe. 3000 display shows Swap the controller wiring harness with PROBE FAILURE Damaged controller wiring harness or...
1.12.2 3000 Controller Useful Codes To enter any of the following codes: Press and hold the button until Main Menu changing to Product setup is displayed. Press to scroll to Tech Mode and press . TECH MODE ENTER CODE is displayed. Enter a code number below: ...
1.12.4 Error Log Codes Code ERROR MESSAGE EXPLANATION ERROR TEMP PROBE FAILURE TEMP Probe reading out of range HI 2 BAD High limit reading is out of range. HOT HI 1 High limit temperature is past more than 410°F (210°C), or in CE countries, 395°F (202°C) HEATING FAILURE A component has failed in the high limit circuit such as controller, interface board, contactor or...
1.12.5 3000 Menu Summary Tree Reflected below are the major programming sections in the 3000 and the order in which submenu headings will be found under the sections in the 3000 Operation Manual (819-6985). See section 1.6-1.8 Adding New Product Menu Items Filter Menu ...………………..…………………………………………………………………………………..
1.12.6 3000 Controller Pin Positions and Harnesses Connector From/To Harness PN Function Voltage Wire Color 12VAC In 12VAC Ground 12VAC In 12VAC FV Heat Demand V Relay 12VDC DV Heat Demand R/H B/L 12VDC Black Analog Ground L/H B/L 12VDC 8074199 Interface ALARM...
1.13 Loading and Updating Software Procedures Updating the software takes approximately 30 minutes. The software only needs to be loaded in ONE controller and it will update all the controllers and boards in the system. Press the TEMP button to check current 3000/ATO software version. Remove the bezel by removing the screws under the bottom of the bezel.
1.14 Interface Board Diagnostic Chart The following diagram and charts provide ten quick system checks that can be performed using only a multimeter. Diagnostic LED Legend indicates power from 12V transformer indicates power from 24V transformer (RH) indicates output (closed) from right latch relay (LH) indicates output (closed) from left latch relay (RH) indicates output from right heat relay...
OCF™ SERIES ELECTRIC FRYERS CHAPTER 2: PARTS LIST 2.1 Accessories ITEM PART # COMPONENT 230-8165 Hanger, Basket Single 230-7495 Hanger, Basket Two Station 230-7497 Hanger, Basket Three Station 230-7495 (2) Hanger, Basket Four Station 803-0197 Cleanout Rod, 27-inch 803-0429 Brush, Frypot 823-7263 Connecting Strip, Frypot prior to 07/2014 108-6157...
2.3 Doors, Sides, Tilt Housings, Top Caps and Casters ITEM PART # COMPONENT 231-0323 Side, Standard Cabinet Left SS (use 221-0323 for Enameled Steel) 232-0323 Side, Standard Cabinet Right SS (use 222-0323 for Enameled Steel) 810-1105 Magnet, Door (vertical) (use 810-2346 for horizontal over filter pan) 106-4397 Door, Left or Right (Left shown –...
2.4 Drain System Components 2.4.1 Drain Tube Sections and Associated Parts See Section 2.4.2 for Drain Valves...
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2.4.1 Drain Tube Sections and Associated Parts cont. ITEM PART# COMPONENT 823-8141 Drain Tube, Dump Full-Vat Left Closed/Right End Open 823-8142 Drain Tube, Dump Dual-Vat Left Closed/Right End Open 823-8143 Drain Tube, Dump Full-Vat Left Closed Both Ends 823-7939 Drain Tube, Dump Single Full-Vat Left Closed Both Ends 823-8144 Drain Tube, Dump Dual-Vat Left Closed Both Ends 823-7936...
2.4.2 Drain Valve Assembly ITEM PART # COMPONENT 108-2451 Valve, Assembly Drain FV OCF with Filter 108-2452 Valve, Assembly Drain DV OCF with Filter 108-2593 Valve, Assembly Drain FV OCF Single with Filter 108-2450 Valve, Assembly Drain DV Right OCF Single with Filter 108-2449 Valve, Assembly Drain DV Left OCF Single with Filter 809-0540...
2.5.2 Contactor Boxes 14/17kW LEFT AND RIGHT MECHANICAL CONFIGURATIONS 11 12 11 12 SOLID STATE RELAY LEFT AND RIGHT CONFIGURATIONS 120/440/480v LEFT AND RIGHT STANDARD AND MECHANICAL CONFIGURATIONS The configurations illustrated show all possible components, but a particular NOTES: configuration may not have all the components shown. ITEM PART # COMPONENT...
2.5.5 Heating Element Assemblies and Hardware NOTE: These elements apply only to FPEL series fryers. 2-13...
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2.5.5 Element Assemblies and Hardware cont. ITEM PART # COMPONENT Element Kits – includes gaskets, grommets, tie wraps, screws and nuts. 200V 17.0 kW (220V 8.5kW used in some export 3-phase 4-wire WYE 826-2198 units) 826-2201 200V 18.5 kW 826-2192 208V 17.0 kW 826-2197 208V 18.5 kW...
2.5.8.5 Main Wiring Harnesses 12-Pin Female Connector 15-Pin Male Connector 807-0159 (Rear of Fryer) 807-0804 (Rear of Component Box) 12-Pin Male Connector 807-0160 (Contactor Box) USED ONLY ON DUAL VAT HARNESSES FULL VAT HARNESS 807-4194 DUAL VAT HARNESS 807-4195 2-18...
2.5.8.8 Basket Lift Harness 2.5.8.9 Interface Board to Controller Wiring Harness – 15-Pin PN 807-4199 SMT Controller to Interface Board Wiring Harness 2.5.8.10 3000 and ATO Wiring Harnesses ITEM PART # COMPONENT 807-4546 Controller Communication (used from Controller to Controller) 807-4655 Harness ATO RTD Extension (used from ATO RTD to ATO Board) 826-2569...
Filtration System Components ITEM PART # COMPONENT 823-7910 Lid, Half Size Filter Pan 810-3288 Crumb Tray, Half Size Filter Pan 810-2910 Hold-Down Ring 11.20 x 19.10, Half Size Filter Pan 812-2024 SanaGrid Filter Screen, Half Size Filter Pan 108-3872SP Pan, Filter with casters 108-6977SP Pan, Filter with casters (Only for use with Filter Leaf 810-4492) 106-8211SP...
2.8 Frypot Assemblies and Associated Parts See Page 2-7 for Drain Valve Assembly. ITEM PART # COMPONENT 823-7889 Frypot, Full-Vat OCF with top off prior to 07/2014 823-8950 Frypot, Full-Vat OCF with top off after 06/2014 823-7886 Frypot, Full-Vat OCF no top off prior to 07/2014 823-8951 Frypot, Full-Vat OCF no top off after 06/2014 823-8017...
2.10 Auto Top-Off Components 2.10.1 Automatic Top-Off Board Assembly 108-2558SP 108-2557SP 208-240V Assy 120V Assy ITEM PART # COMPONENT 108-2556 Box, Assembly Auto Top Off Board 220-5679 Cover, Top Off Board Box √ 3 108-2805 PCB Board, Automatic Top Off OCF √...
2.10.3 ATO Pump Assembly Liquid Shortening Semi/Solid Shortening JIB hose connects here. INSTALL See page 2-28 for O-RINGS inlet plumbing HERE ITEM PART # COMPONENT √ 1 108-0639 Pump, Shurflo 24VAC 810-3375 Flexline, ½” OD x 17-inch (Out to top off manifold) 811-1139 Hose, Silicone Braided (sold by the foot) 810-3578...
2.10.4 ATO Top-Off Manifolds Connects to item #10 on page 2-23 Connects to item #2 on the preceding page ITEM PART # COMPONENT 810-3896 Manifold, Top-Off Two Station Fryer 810-3897 Manifold, Top-Off Three Station Fryer 810-3898 Manifold, Top-Off Four Station Fryer √...
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Frymaster, L.L.C., 8700 Line Avenue, Shreveport, Louisiana 71106 TEL 1-318-865-1711 FAX (Tech Support) 1-318-219-7135 SERVICE HOTLINE 8196686 PRINTED IN THE UNITED STATES 1-800-551-8633 05/2017...