PEERLESS Pinnacle PI-199 Installation, Operation & Maintenance Manual page 20

Stainless steel gas boilers
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=ilit::[_ i+ _[o,7'iTili
INLET
TEMP
PROBE
t20 VAC
CDNBUSTION
BLOWER
GAS VALVE
FLAME
ROD
PRESSURE
SWITCH
PROVE
AIR
SPARK {]LIT V
_
CIRC.
pUMP
THERM[] DISC
TEMP.
SWITC_
210
DEGREE
WATER PRESSURE
SWITCH
ECO
WATER/
HIGH
LIMIT
120 VAC
24
VAC
(_
1_0
VAC
LINE
_II_T
Figure
17: Boiler Control
Board Factory
Wiring
.[ ."]:loll J:1L_ [I.] = [o] :11o]'] :1t#,.31/ [m]i
1,
2.
3.
4.
When power is first applied to the control, the
control will initially run through a self-diagnostic
routine, and then go into its operating
mode. The
green LED light will pulse in a dim to bright
sequence
indicating a normal operating
mode. If
there is no call for heat, the control will go into the
idle state.
If the thermostat is calling for heat, the control will
apply power to the circulator pump. If the control
determines
the appliance water temperature
is below
the temperature
dial set point value less the
switching differential,
the control will initiate a
heating cycle.
The control then performs selected system diagnostic
checks. If all checks are successfully passed, a 5
second pre-purge
cycle is initiated (blower on max
speed).
When the pre-purge period is complete,
power is
applied to the spark ignitor for a 6 second trial for
ignition. If a flame is not verified during the trial-for-
ignition, the gas valve is immediately
closed, and the
control will return to step 2. If after three trials a
flame is not verified, the control will go into lockout
mode. If a flame is confirmed,
the control enters the
heating mode.
5.
When water temperature reaches the temperature
dial set point plus i0 ° F (or if the thermostat
call-for-
heat is satisfied), the gas valve is closed and the
control enters a 4 second post-purge
(blower on max
speed). NOTE: IF THE THERMOSTAT IS STILL
CALLING FOR HEAT, THE CIRCULATOR PUMP
WILL CONTINUE TO RUN UNTIL THE
THERMOSTAT CALL FOR HEAT IS SATISFIED.
6.
7.
When post-purge
is complete, the control enters the
idle state while continuing
to monitor temperature
and the state of other system devices. If a call-for-
heat is received, the control will automatically
return
to step 2 and repeat the entire operating
cycle.
During the idle state and heat state, if the control
detects an improper
operating condition
for external
devices such as the high-limit switch, the green LED
on the control will flash an error code sequence.
During
the call for heat the boiler
control
board
will
continually
monitor
the return
and supply
water
temps
in relation
to the temperature
dial set point
and the differential
switch
setting.
The control
board
will use this input
to modulate
the blower
speed.
The
blower
coupled
with the gas valve venturi
system
will
modulate
the premix
air/gas
input
to the burner.
The
gas valve
and venturi
system
provide
the optimum
gas/air
ratio through
the full burner
modulation.
17

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