Related Manuals for Emerson 7003M
Summary of Contents for Emerson 7003M
- Page 1 Operator Manual 748223-K June 2002 Model 7003M Percent Oxygen Analyzer http://www.processanalytic.com...
- Page 2 The information contained in this document is subject to change without notice. Ryton® is a registered trademark of Phillips Petroleum Co. Emerson Process Management Rosemount Analytical Inc. Process Analytic Division 1201 N. Main St.
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Page 3: Table Of Contents
Automatic Return to RUN Mode ..................3-7 e. Preventing Unauthorized Access..................3-7 Sensor Equilibrium ......................3-7 Start-Up ..........................3-8 a. Initial Power-Up.......................3-8 b. System Restart........................3-9 c. Automatic Restart - Due to Power Failure ..............3-9 d. Manual Restart........................3-9 Rosemount Analytical Inc. A Division of Emerson Process Management Contents... - Page 4 Interfering Gases......................5-2 Circuit Descriptions........................5-2 a. Signal Board........................5-2 b. Power Supply Board .......................5-2 c. Microprocessor Board .....................5-2 d. Alarm Circuits........................5-2 ROUTINE SERVICING AND TROUBLESHOOTING ............6-1 Routine Servicing ........................6-1 Troubleshooting........................6-1 a. Symptoms ........................6-1 Contents Rosemount Analytical Inc. A Division of Emerson Process Management...
- Page 5 Figure 3-6. Action of Alarm Relay ON and OFF Setpoints ............ 3-19 Figure 4-1. CALIBRATION Mode and PRESSURE COMPENSATION Flowchart....4-3 Figure 4-2. HOLD and DIAGNOSTICS Modes Flowchart ............4-7 Rosemount Analytical Inc. A Division of Emerson Process Management Contents...
- Page 6 652542 Outline and Mounting – Panel Mount 652543 Outline and Mounting – Wall Mount 652544 Outline and Mounting – Pipe Mount 652682 Pictorial Wiring Diagram 652683 Interconnect Diagram 652699 Installation Drawing Contents Rosemount Analytical Inc. A Division of Emerson Process Management...
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Page 7: Preface
Highlights an operation or maintenance procedure, practice, condition, statement, etc. If not strictly observed, could result in damage to or destruction of equipment, or loss of effectiveness. NOTE Highlights an essential operating procedure, condition or statement. Rosemount Analytical Inc. A Division of Emerson Process Management Preface... -
Page 8: Safety Summary
If the pressure compensation function is not applied correctly, erroneous readings can be dis- played. The display using span gas during calibration should be the same as the reading using the same gas in RUN mode if the pressure values are correctly entered. Preface Rosemount Analytical Inc. A Division of Emerson Process Management... - Page 9 The sensor is approved as non-incendive for use in Class I, Division 2 locations. CAUTION HIGH PRESSURE GAS CYLINDERS This module requires periodic use of pressurized gas. See General Precautions for Handling and Storing High Pressure Gas Cylinders, page P-4 Rosemount Analytical Inc. A Division of Emerson Process Management Preface...
- Page 10 8. Do not place cylinders where they may become part of an electric circuit. When electric arc welding, precau- tions must be taken to prevent striking an arc against the cylinder. Preface Rosemount Analytical Inc. A Division of Emerson Process Management...
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Page 11: Documentation
Class I, Groups A, B, C, and D, Division 2 locations per North American electrical codes. Factory Mutual Research (FM) approved under J.I. 1T5AO.AX. Canadian Standards Association (CSA) certified under file LR 93812. ® APPROVED Rosemount Analytical Inc. A Division of Emerson Process Management Preface... - Page 12 Operator Manual 748223-K Model 7003M June 2002 Preface Rosemount Analytical Inc. A Division of Emerson Process Management...
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Page 13: Description And Specifications
230 VAC, 50/60 Hz as specified by the Sensors are available constructed of customer when ordered. polypropylene or Ryton. See Section 7- 4REPLACEMENT PARTS - SENSORS on page 7-3, for additional information. Rosemount Analytical Inc. A Division of Emerson Process Management Description and Specifications... -
Page 14: Conditions Affecting Measurement
Pressure • Humidity • Temperature • Gas composition • Also refer to Section 5-2 on page 5-1 for additional information about how gas conditions affect the oxygen measurement. Description and Specifications Rosemount Analytical Inc. A Division of Emerson Process Management... -
Page 15: Features
Used when immediate ON/OFF-CONTROLLER Mode is self- operator action is required. resetting. Pressing ACK has no effect on relay coils. Used when automated action is required. Rosemount Analytical Inc. A Division of Emerson Process Management Description and Specifications... -
Page 16: Specifications
Sensor Cable......... 2 twisted pairs, specified length up to 1000 feet (305 m) maximum Power Cable ........3 conductor, Type SJT, 18 AWG minimum Connection Conduit Power........1/2 inch Sensor ........3/4 inch Description and Specifications Rosemount Analytical Inc. A Division of Emerson Process Management... -
Page 17: Electrical
Sample Temperature..... 32 to 110°F (0 to 44°C) Ambient Temperature....32 to 110°F (0 to 44°C) Ambient Humidity ......95% relative humidity, non-condensing (maximum) Also refer to instructions supplied with sensor. Rosemount Analytical Inc. A Division of Emerson Process Management Description and Specifications... - Page 18 Operator Manual 748223-K Model 7003M June 2002 Description and Specifications Rosemount Analytical Inc. A Division of Emerson Process Management...
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Page 19: Installation
1, 4, and 5 Mount Kit PN 652529 are available. Refer to the Outline and Mounting drawings provided Disposable Sensor: Close positions in the rear of this manual. 2, 4, and 6 Rosemount Analytical Inc. A Division of Emerson Process Management Installation... -
Page 20: Figure 2-1. Sensor Ordering Matrix
Position 5 = Material of Construction (Sensor and Flow Assembly) Position 6 = Flow Assembly Configuration Example 400013 is a Rechargeable sensor, constructed of polypropylene, mounted in a Fast-Response Flow Chamber Assembly. Figure 2-1. Sensor Ordering Matrix Installation Rosemount Analytical Inc. A Division of Emerson Process Management... -
Page 21: Electrical Connections
3A 30 VDC AC POWER FUSE RATING: AL 1 115V: 1/4A 250V 230V: 1/8A 250V AL 2 NEUT ISO GND ISO CUR- ISO CUR+ Figure 2-2. Model 7003M Rear Panel Connections Rosemount Analytical Inc. A Division of Emerson Process Management Installation... -
Page 22: A. Sensor Cable
2-5and set jumpers and fuse as follows: sembly includes: Aluminum inner seal- ing grommet for connector compression WARNING nut. ELECTRICAL SHOCK HAZARD Table 2-2. Analyzer Cable Disconnect power to analyzer before con- Connections tinuing. Installation Rosemount Analytical Inc. A Division of Emerson Process Management... -
Page 23: Figure 2-3. Power Jumpers And Fuses
Jumpers: E2 - E4 Fuse: 1/8 Amp Power Supply Board E3 E4 E2 E1 E3 E4 E2 E1 1/4 AMP 115 VAC 1/8 AMP 230 VAC Figure 2-3. Power Jumpers and Fuses Rosemount Analytical Inc. A Division of Emerson Process Management Installation... -
Page 24: Current Output Connections
0 to 20mA when setting up the instrument 5. To connect recorder(s), see Figure (Section 3-5b on page 3-13). 2-4 on page 2-7. Installation Rosemount Analytical Inc. A Division of Emerson Process Management... -
Page 25: Figure 2-4. Current Output Connections
Operator Manual 748223-K Model 7003M June 2002 RECORDER ONE RECORDER NEG (-) POS (+) RECORDER RECORDER MULTIPLE RECORDERS NEG (-) POS (+) Figure 2-4. Current Output Connections Rosemount Analytical Inc. A Division of Emerson Process Management Installation... -
Page 26: Relay Contacts For Alarms Or On/Off-Controls
For installation in a Class I, Division 2 location, refer to the Specifications in the Preface section, and the approval label on the analyzer for Factory Mu- tual limitations on contact ratings. Installation Rosemount Analytical Inc. A Division of Emerson Process Management... -
Page 27: Operation
Rosemount Analytical ALARM1 °C ALARM2 MODEL 7003M ALARM ALARM DISPLAY ENTER PERCENT OXYGEN ANALYZER Figure 3-1. Model 7003M Front Panel Controls and Indicators Rosemount Analytical Inc. A Division of Emerson Process Management Operation... -
Page 28: Figure 3-2. Model 7003M Operation Flow Diagram
Return to Return to Return to Return to RUN Mode RUN Mode RUN Mode RUN Mode *Press ALARM 2 to set Alarm 2. Figure 3-2. Model 7003M Operation Flow Diagram Operation Rosemount Analytical Inc. A Division of Emerson Process Management... -
Page 29: Single And Double Keystroke
Sensor temperature displayed, °C Caret ON ALARM1,2 Caret OFF Normal condition ALARM1,2 Caret blinking Alarm condition Displays current output in mA Caret ON (DIAGNOSTICS mode only) Table 3-2. Display Indicators Rosemount Analytical Inc. A Division of Emerson Process Management Replacement Parts... -
Page 30: Display Prompts
4-20 or 0-20 mA % concentration that 0/4 mA represents (calibration low) % concentration that 20 mA represents (calibration high) Table 3-6. System Setup Prompts and Responses Operation Rosemount Analytical Inc. A Division of Emerson Process Management... -
Page 31: Table 3-7. System Hold And Diagnostics Codes
Table 3-8. Data Displayed in DIAGNOSTICS Mode CODE DEFINITION invalid keypad function (Sorry) current function completed - entering RUN Mode Table 3-9. Miscellaneous Prompts and Responses Rosemount Analytical Inc. A Division of Emerson Process Management Operation... -
Page 32: C. Error Messages
Table 3-12. Signal Board Errors CODE DEFINITION Computer Operating Properly error (error detected) Invalid Op code Trap (internal computer command is invalid) power interruption occurred Table 3-13. Microprocessor Errors That Reset The System Operation Rosemount Analytical Inc. A Division of Emerson Process Management... -
Page 33: Automatic Return To Run Mode
Security access is required to: • Calibrate with span gas • Access options and diagnostics • Change operation parameters • Enable or disable alarms and ON/OFF-Control • Disable or change the security code Rosemount Analytical Inc. A Division of Emerson Process Management Operation... -
Page 34: Start-Up
25% Oxygen Current Output Range 4-20 mA Security Disabled Calibration: 76.0 cm Hg Pressure Process: 76.0 cm Hg Residual Zero Offset Calibration Status Not Calibrated Table 3-14. Default Settings at Power-Up Operation Rosemount Analytical Inc. A Division of Emerson Process Management... -
Page 35: System Restart
Continue with Section 3-5a on page 3-13, code will be displayed until the ACK step 2. button in pressed. See Section 5-3c on page 5-2 for circuit description. Rosemount Analytical Inc. A Division of Emerson Process Management Operation... -
Page 36: Run Mode
To Acknowledge Alarm - Press ACK key. If relays are configured as ON/OFF controllers, pressing the ACK key has no effect. 3-10 Operation Rosemount Analytical Inc. A Division of Emerson Process Management... -
Page 37: Setup Mode
10.9 →10.8 DOWN ARROW Changes the number displayed Nothing Nothing ENTER various to "run" Moves to the next step or goes to RUN mode Table 3-16. SETUP Mode Key Functions Rosemount Analytical Inc. A Division of Emerson Process Management Operation 3-11... -
Page 38: Figure 3-3. Setup Mode Flowchart
ALARM1 Flash for 2 seconds Prompts for zero offset ALARM2 °C ALARM1 ENTER Set Span output level = 20mA °C ALARM2 ALARM1 °C ALARM2 Figure 3-3. SETUP Mode Flowchart 3-12 Operation Rosemount Analytical Inc. A Division of Emerson Process Management... -
Page 39: Security Code
Following the last procedure, "4-0" is Continue with next SET-UP routine or displayed with either digit flashing. "4" hold ENTER to return to RUN mode. indicated 4-20mA (default), and "0" indicates 0-20mA. Rosemount Analytical Inc. A Division of Emerson Process Management Operation 3-13... -
Page 40: Figure 3-4. Security Access Routine Flowchart
WAS SECURITY ID ENTERED <5 MIN. ENTER ID OPERATOR GIVEN ACCESS TO SE- LECTED MODE ENTER CORRECT ACCESS DENIED Returns to RUN mode Figure 3-4. Security Access Routine Flowchart 3-14 Operation Rosemount Analytical Inc. A Division of Emerson Process Management... -
Page 41: Zero Offset Adjustment
Model 7003M. Therefore, 4. Re-calibrate with span gas per if the zero offset is changed, the sys- Section 4-2b on page 4-1. tem must be re-calibrated with span gas. Rosemount Analytical Inc. A Division of Emerson Process Management Operation 3-15... -
Page 42: Alarm Mode Vs. On/Off-Control Mode
However, the display does not flash, and the ACK key is inactive. Alarm conditions are automatically reset when the sensor indicates that an alarm condition no longer exists. 3-16 Operation Rosemount Analytical Inc. A Division of Emerson Process Management... -
Page 43: Figure 3-5. Alarm Mode Flowchart
Adjust Alarm OFF Setpoint ALARM2 °C ENTER ALARM1 ALARM2 °C New values/functions will not be stored until instrument returns to RUN mode with relay activated. Figure 3-5. ALARM Mode Flowchart Rosemount Analytical Inc. A Division of Emerson Process Management Operation 3-17... -
Page 44: Relay Contacts
See Section 5-2a on page 5-1 for a more detailed description of pressure effects. 3-18 Operation Rosemount Analytical Inc. A Division of Emerson Process Management... -
Page 45: Setting Alarm On And Off Levels
OFF SETPOINT TIME LOW Alarm ACTIVATES DE-ACTIVATES set for 8.10% O ALARM ON 8.24% OFF SETPOINT DEADBAND 8.10% SETPOINT TIME Figure 3-6. Action of Alarm Relay ON and OFF Setpoints Rosemount Analytical Inc. A Division of Emerson Process Management Operation 3-19... - Page 46 Operator Manual 748223-K Model 7003M June 2002 3-20 Operation Rosemount Analytical Inc. A Division of Emerson Process Management...
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Page 47: Calibration And Adjustments
We recommend using ambient air in calibration, re- oxygen concentration in cylinders is often different gardless of the range. Only when monitoring at 0 to from the concentration indicated on the cylinder label. Rosemount Analytical Inc. A Division of Emerson Process Management Calibration and Adjustments... -
Page 48: Table 4-2. Composition Of Dry Atmospheric Air
CRC Handbook of Chemistry and Physics, R. Weast, ed., Chemical Rubber Co., Boca Raton, FL: CRC Press, 1987, p. F- 148. Computed from data in CRC Handbook of Chemistry and Physics, p. D-190. Calibration and Adjustments Rosemount Analytical Inc. A Division of Emerson Process Management... -
Page 49: Figure 4-1. Calibration Mode And Pressure Compensation Flowchart
Flash for 2 seconds ALARM2 ° C (Calibration Pressure) ALARM1 ALARM2 ° C Input Calibration Pressure in cm Hg ENTER ALARM1 ALARM2 °C Figure 4-1. CALIBRATION Mode and PRESSURE COMPENSATION Flowchart Rosemount Analytical Inc. A Division of Emerson Process Management Calibration and Adjustments... -
Page 50: Pressure Compensation - Correction For Constant Pressure Differences
3. Press CAL again. 9. Press ENTER to accept the value. Instrument returns to RUN mode. Computed using 20.946% oxygen at 760 m. Calibration and Adjustments Rosemount Analytical Inc. A Division of Emerson Process Management... -
Page 51: Hold Mode
ARROW at the same time to put the instrument on HOLD. 4. Press ENTER to return to the RUN mode, or continue with Section 4-4 Diagnostics Mode on page 4-8. Rosemount Analytical Inc. A Division of Emerson Process Management Calibration and Adjustments... - Page 52 (T) other than 25°C, multiply the voltages above by (1.025)exp(T-25). "-" is a minus sign displayed on the left of the display between AL 1 and AL 2. Calibration and Adjustments Rosemount Analytical Inc. A Division of Emerson Process Management...
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Page 53: Figure 4-2. Hold And Diagnostics Modes Flowchart
Return to ALARM1 ALARM1 HOLD ALARM2 ° C ALARM2 ° C ALARM ALARM ALARM1 ALARM1 ALARM2 ° C ALARM2 ° C Figure 4-2. HOLD and DIAGNOSTICS Modes Flowchart Rosemount Analytical Inc. A Division of Emerson Process Management Calibration and Adjustments... -
Page 54: Diagnostics Mode
1. Press DISPLAY until the minus sign (- must repeat this linearization routine. ) is displayed on left. 2. Use the ARROW keys to increase or decrease the current output. Calibration and Adjustments Rosemount Analytical Inc. A Division of Emerson Process Management... - Page 55 CCA, illuminate the three procedure must be started over to right-hand carets, and continue linearize current output. displaying the current output. Rosemount Analytical Inc. A Division of Emerson Process Management Calibration and Adjustments...
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Page 56: Test Alarm Relays
4-4c Linearizing Current Output on page 4-8 they would in an alarm condition. The alarm devices may have to be discon- nected from the relays for this test. 4-10 Calibration and Adjustments Rosemount Analytical Inc. A Division of Emerson Process Management... -
Page 57: Theory
High humidity has the effect of reducing the partial pressure of Rosemount Analytical Inc. A Division of Emerson Process Management Theory... -
Page 58: Interfering Gases
To allow for a time lag between the • logic time the alarm is activated and the +24V (non-isolated) for the • time it is deactivated for ON/OFF- isolated current function Control purposes. Routine Servicing and Troubleshooting Rosemount Analytical Inc. A Division of Emerson Process Management... -
Page 59: Routine Servicing And Troubleshooting
Install know good sensor and isolate Check/Test Corrective Action Verify span gas concentration Recharge or replace sensor Corrective Action Install new sensor and calibrate with span gas Rosemount Analytical Inc. A Division of Emerson Process Management Routine Servicing and Troubleshooting... - Page 60 If signal does not increase, replace or changes instead of changing recharge sensor. continuously. Corrective Action Relocate sensor or replace more frequently. Routine Servicing and Troubleshooting Rosemount Analytical Inc. A Division of Emerson Process Management...
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Page 61: Replacement Parts
Wall Mounting Plate w/ Junction Box Two-Inch Pipe Mounting Bracket Code Gain Setting Signal: High Level (Used with Rechargeable Sensor % Gas) Signal: Low Level (Used with Disposable Sensor % Gas) Signal: Special 7003M Rosemount Analytical Inc. A Division of Emerson Process Management Replacement Parts... -
Page 62: Replacement Parts - Model 7003M
Fuse, 1/4 A, 120V (pkg of 5) 777360 Fuse, 1/8 A, 240 V (pkg of 5) 858728 Arc Suppressor When replacing Microprocessor Board PN 652650, replace with Microprocessor Board PN 655197 AND EPROM 655195. Replacement Parts Rosemount Analytical Inc. A Division of Emerson Process Management... -
Page 63: Replacement Parts - Sensors
Submersion, Polypropylene 400011 In-Line Flow, Polypropylene 400012 Fast Response, Polypropylene 400013 Submersion, Ryton 400021 In-Line Flow, Ryton 400022 Fast Response, Ryton 400023 Recharge Kit Recharge Kit (10 recharges) 191755 Rosemount Analytical Inc. A Division of Emerson Process Management Replacement Parts... -
Page 64: Disposable Sensors
DESCRIPTION PART NUMBER USE WITH SENSOR Submersion, Polypropylene 623715 623742 In-Line Flow, Polypropylene 623716 623742 Sensor Kits (Sensor included): DESCRIPTION PART NUMBER Submersion, Polypropylene 500011 In-Line Flow, Polypropylene 500012 Replacement Parts Rosemount Analytical Inc. A Division of Emerson Process Management... -
Page 65: Return Of Material
Rose- mount Return Authorization, prepaid, to the address provided by Rosemount CSC. Rosemount Analytical Inc. Process Analytical Division Customer Service Center 1-800-433-6076 Rosemount Analytical Inc. A Division of Emerson Process Management Return of Material... - Page 66 Operator Manual 748223-K Model 7003M June 2002 Return of Material Rosemount Analytical Inc. A Division of Emerson Process Management...
- Page 67 WARRANTY Goods and part(s) (excluding consumables) manufactured by Seller are warranted to be free from defects in workmanship and material under normal use and service for a period of twelve (12) months from the date of shipment by Seller. Consumables, glass electrodes, membranes, liquid junctions, electrolyte, o-rings, etc., are warranted to be free from defects in workmanship and material under normal use and service for a period of ninety (90) days from date of shipment by Seller.
- Page 68 Operator Manual 748223-K Model 7003M June 2002 Emerson Process Management Rosemount Analytical Inc. Fisher-Rosemount GmbH & Co. Process Analytic Division Industriestrasse 1 63594 Hasselroth 1201 N. Main St. Germany Orrville, OH 44667-0901 T (330) 682-9010 T 49-6055-884 0 F (330) 684-4434 F 49-6055-884209 E gas.csc@emersonprocess.com...