Dometic TEC 40D Operation, Maintenance And Installation Manual
Diesel generator
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TEC 40d
D I E S E L G E N E R A T O R
Operation, maintenance and installation manual
Libretto istruzioni per l'uso, la manutenzione e l'installazione
Betriebs-, Wartungs- und Installationsanleitung
Manuel d'utilisation, d'entretien et d'installation
Bedienings-, onderhouds- en installatiehandleiding
Manual de instrucciones para el uso, mantenimiento e instalación
Manual de instruções de uso, manutenção e instalação
Handbok för användning, underhåll och installation
Käyttö-, huolto- ja asennusohje
Bruks- vedlikeholds- og installasjonsanvisning
Betjenings-, vedligeholdelses- og installationsvejledning
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Table of Contents
Related Manuals for Dometic TEC 40D
Summary of Contents for Dometic TEC 40D
- Page 1 TEC 40d D I E S E L G E N E R A T O R Operation, maintenance and installation manual Libretto istruzioni per l’uso, la manutenzione e l’installazione Betriebs-, Wartungs- und Installationsanleitung Manuel d’utilisation, d’entretien et d’installation Bedienings-, onderhouds- en installatiehandleiding Manual de instrucciones para el uso, mantenimiento e instalación Manual de instruções de uso, manutenção e instalação Handbok för användning, underhåll och installation...
- Page 2 La garantie Européenne Med Dometic kan du føle deg hjemme overalt. Takk for at du bestemte deg for å kjøpe Dometic vous offre, où que vous soyez, la possibilité de profi ter partout de votre matériel.
- Page 3 ©DOMETIC - 2007 All rights reserved - Printed in Italy - No part of this manual may be reproduced, copied or transmitted in any form or by any means without prior written permission from DOMETIC. Figures, descriptions, references and technical data contained in this manual are given as mere example and are not binding.
- Page 4 “The product is warranted in accordance with the enforced Law and regulations implementing the Direc- tive 1999/44/EC.” The Manufacturer’s warranty does not extend to Product failures, defects or damage arising from and/or attributable to a wrong installation. The Consumer is entitled to let the Product be installed by an authorised dealer, not bound by Dome- tic.
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Page 5: Table Of Contents
Operation, Maintenance and Index Installation manual Generator General informations Libretto istruzioni per l’uso, la manutenzione e Purpose of the manual ........... 4 l’installazione Data Plate ............... 4 Generatore Safety..............5 Bedienungs- und Noise ................5 Wartungsanleitung Decription of the generator ..........6 Generator Recommendations for use .......... -
Page 6: General Informations
1 General informations 1.1 Purpose of the manual 1.2 Data plate This manual has been made up by the Manufacturer and is an integrated part of the generator’s equipment. The information, if respected, will guarantee the correct use of the generator. The part of the manual reserved for the users is indicated by the symbol while the part reserved for the experts installing the... -
Page 7: Safety
General informations 1 The company Dometic is not responsible for any damage caused by • Exhaust gases contain carbon monoxide, an extremely poisonous generator malfunctions. gas, which is odourless and colourless. Avoid inhaling exhaust gases. Do not run the engine of the generator in a closed garage 1.3 Safety... -
Page 8: Decription Of The Generator
Therefore it has not been designed to be used on other types of vehicles DIN 51601 - DK or or on any kind of watercraft. The company Dometic, as it is impossible BS 2869 A1 / A2 or to envisage every possible use and type of installation, declines any... -
Page 9: Operation Description
General informations 1 1.8 Operation description The main elements of the TEC 40D generator are: an engine (a), a permanent magnet alternator (b), an inverter (c), an internal control panel (d), a terminal board (e) and an external control panel (f). When the engine runs it drives the alternator to which it is solidly connected, which in turn generates alternating current that supplies the inverter. -
Page 10: External Control Panel
1 General informations 1.9 External control panel 1.10 Internal control panel DISPLAY INDICATOR EMERGENCY MAIN SWITCH STOP SWITCH PETROL START INDICATOR BUTTON POWER DELIVERED CUT OUT SWITCH WORKING HOURS VOLTAGE DELIVERED BATTERY’S DC GENERATOR VOLTAGE STATUS Operation description MAIN SWITCH: turns the panel on/stops the generator START BUTTON: starts the generator... -
Page 11: Technical Data
General informations 1 1.11 Technical data 99,25 89,25 762,5 DESCRIPTION UNIT OF MEASURE VALUE VOLTAGE SUPPLIED 230 ± 10% MAX CONTINUOUS POWER 3500 ± 5% FREQUENCY 50 ± 1% DIRECT CURRENT POWER V / A 12 / 10 CONSUMPTION g/HPh 190/200 WEIGHT 96.5... -
Page 12: Display Messages
1 General informations 1.12 Table describing the alarm messages appearing on the display DISPLAYED MESSAGE DESCRIPTION GENERATOR BEHAVIOUR ACTIONS LOW BATTERY Indicates that the battery voltage is below the mini- Check the efficiency of the battery before starting The generator does not start. mum value necessary to start the generator. -
Page 13: Routine Maintenance
General informations 1 1.13 Routine maintenance 1.14 Checking the oil level To perform these checks you should open the door of the generator Remove the oil filler and clean the dipstick with a cloth. taking the following precautions: Refit by screwing the dipstick. Remove the dipstick and check that the oil level is between the two The generator must not be running and all of the parts must be cold. -
Page 14: Installation Istructions
2 Installation instructions 2.1 Instructions for fixing the generator user’s manual TEC 40D... - Page 15 � � � � � � � � user’s manual TEC 40D...
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Page 16: Instructions For Installing The Exhaust System
Installation instructions 2 2.2 Instructions for installing the exhaust system We recommend positioning the elbow of the exhaust pipe in line with the length of the casing (as shown in the figure) so more vibrations can be absorbed. Use the exhaust extension (AG125) to extend the position of the muffler. Fix the exhaust extension to the vehicle using flexible elements to reduce vibrations (extension fixing is avalaible as accessory upon request - Ref. -
Page 17: Instructions For Installing The Fuel Tank
2 Installation instructions 2.3 Instructions for the installation of the tank Generator TEC 40D is equipped as standard with an electric pump for pumping fuel. The following should be done. The fuel tank should be installed with the tank basis at a maximum depth of 1.5 meters below the lower edge of the generator box. -
Page 18: Instructions For The Electrical Connection
For the 230 V, use an approved cable with the section indicated in the Socket for table. For connection of the Dometic switch cod. AG113 refer to the tank float instructions and diagram on the following pages. -
Page 19: Battery Connection
2 Installation instructions Battery connection N.B. To start the generator it is necessary to use a 12VDC battery, with a minmum capacity of 60Ah. � To start the generator, connect it to the positive pole of the vehicle’s battery with a sheathed cable of a suitable cross-section as shown in the table. The ground cable must have the same cross-section and be connected or as shown in the figure to the side or from the inserts to the frame of the vehicle. -
Page 20: Troubleshooting, Maintenance, Recycling
Troubleshooting, maintenance, recycling 3.1 Faults, causes and solutions Operations to be carried out by the user Operations to be carried out by qualified technicians CAUSE By operating the main switch, the panel does not switch on By pushing the start button, the generator does not start (the starting motor does not run) The starting motor runs but the... -
Page 21: Checks - Nature And Service Intervals
3 Troubleshooting, maintenance, recycling 3.2 Check list and time intervals Maintenance chart Maintenance work required 8-15 Every 8-15 operating hours, or before each Check oil level daily startup Check combustion and cooling air intake zone. Every 250 operating hours Change engine oil (In any case at least once a year) Check and adjust valve clearances. -
Page 22: Extraordinary Maintenance
Troubleshooting, maintenance, recycling 3 3.3 Extraordinary maintenance OIL : SAE °F °C For some maintenance operations there is the possibility of pulling the generator out by sliding the entire bottom of the generator on the guides fixed to the sidewalls of the casing. To set the gene- rator basis free loosen the harness and unscrew the 4 fastening screws. - Page 23 3 Troubleshooting, maintenance, recycling Air filter maintenance Warning Do not use diesel or solvents with a low evaporation point to clean the air filter element as it could catch fire or explode. Important If the air filter is dirty this reduces the flow of air to the engine. Therefore, to prevent malfunctions we recommend checking the state of the filter periodically, and more often if you are using the TEC 40D in particularly dusty areas.
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Page 24: Tec 40D Wiring Diagram
WIRING DIAGRAM - TEC 40D DESCRIPTION CYAN THREE-PHASE WINDING CYAN CYAN AUXILIARY WINDING AUXILIARY WINDING BLACK YELLOW BLACK YELLOW INVERTER MODULE WHITE 9-PIN CONNECTOR WHITE 12V REGULATOR 0/1 EMERGENCY STOP SWITCH PRESSURE CONTROL DEVICE START RELAY 10 STARTING MOTOR 9-PIN CONNECTOR 12 HATZ 6-PIN CONNECTOR M 13 HATZ 6-PIN CONNECTOR F 14 INTERNAL CONTROL PANEL... -
Page 25: Connection To The External Power Supply
CONNECTION TO THE EXTERNAL POWER SUPPLY AG113 SWITCHING ACCESSORY (available on demand) 1) Use cables of suitable section (see ta- ble in paragraph “electrical connection”). LOAD 2) Fix the AG113 switch in a position that facilitates connection. 3) Break the cable connecting the mains input with the cut-out on the control panel, so that it is possible to make the connec- tions as shown in the wiring diagram. - Page 28 DOMETIC Via Virgilio, 3 - 47100 Forlì - Tel. 0543/754213 Fax.0543/756631...