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GENERATOR
MODEL NO: FG2000
PART NO: 8857725
OPERATION & MAINTENANCE
INSTRUCTIONS
LS0609

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Summary of Contents for Clarke Power FG2000

  • Page 1 GENERATOR MODEL NO: FG2000 PART NO: 8857725 OPERATION & MAINTENANCE INSTRUCTIONS LS0609...
  • Page 2: Introduction

    INTRODUCTION Thank you for purchasing this CLARKE Generator. Before attempting to use this product, please read this manual thoroughly and follow the instructions carefully. In doing so you will ensure the safety of yourself and that of others around you, and you can look forward to your purchase giving you long and satisfactory service.
  • Page 3: Table Of Contents

    TABLE OF CONTENTS INTRODUCTION..............2 GUARANTEE ................2 TABLE OF CONTENTS .............3 GENERAL SAFETY RULES ............4 Work area ................4 Positioning the generator ...........4 Fire prevention ..............4 Prevention of electric shock ..........5 Additional safety rules for generators .......5 SAFETY SYMBOLS ..............6 GENERATOR OVERVIEW ............7 UNPACKING AND ASSEMBLY ..........8 Fitting the feet/wheel kit .............9 BEFORE USING THE GENERATOR...........10...
  • Page 4: General Safety Rules

    GENERAL SAFETY RULES WARNING: EXHAUST FUMES CAN BE EXTREMELY DANGEROUS IF INHALED WORK AREA • Always use in a well ventilated area. • Always position the exhaust outlet away from people. • Never use in a confined space. • Read these safety instructions before using the equipment. •...
  • Page 5: Prevention Of Electric Shock

    6. Never start the engine if there is spilled fuel. Any spillage must be wiped clean and the generator allowed to dry before attempting to start the engine. PREVENTION OF ELECTRIC SHOCK 1. NEVER use the generator in wet conditions unless it is well protected/ covered.
  • Page 6: Safety Symbols

    SAFETY SYMBOLS Caution - The user should be aware of a general hazard Dangerous Voltage Flammable Hot Surface - Do not touch Poisonous fumes - Do not use the generator in an enclosed space. Read Instruction manual before use.
  • Page 7: Generator Overview

    GENERATOR OVERVIEW DESCRIPTION NO DESCRIPTION Handle Spark Plug AC Plug Socket (230V) Air Filter AC Overload Reset Button Choke DC Overload Reset Button Fuel Valve DC 12V Outlet Starting Handle Earth Terminal Wheel Oil Filler Cap/Dipstick Engine Switch Drain Plug Fuel Tank Cap Muffler...
  • Page 8: Unpacking And Assembly

    UNPACKING AND ASSEMBLY Unpack your generator and check to ensure the following items are present. Should there be any missing or damaged caused during transit contact your Clarke dealer immediately. • 1 x Generator • 2 x Wheels • 2 x Axles •...
  • Page 9: Fitting The Feet/Wheel Kit

    FITTING THE FEET/WHEEL KIT 1. Lay the generator on its front end and attach the 2 feet as shown. 2. Fix each foot to the frame using 4 x Short Bolts & 4 x 12mm nuts. 3. Fix the axles to the frame as shown and secure the inside end using a flat washer and 19mm nut provided.
  • Page 10: Before Using The Generator

    BEFORE USING THE GENERATOR IMPORTANT: Generators should ALWAYS be earthed. Attach a suitable earth lead to a good earth - water pipe, ground spike etc., whenever you use this generator. Before using your generator check that: • The generator is in good condition and free from any damage. •...
  • Page 11 CHECKING THE ENGINE OIL LEVEL WARNING: TO CARRY OUT THIS CHECK, PLACE THE GENERATOR ON LEVEL GROUND WITH THE ENGINE SWITCHED OFF. WARNING: TAKE CARE NOT TO TOUCH ANY HOT PARTS OF THE GENERATOR WHEN CHECKING THE OIL LEVEL. 1. Turn the oil filler cap anti- clockwise and remove from the oil tank, wipe the dipstick with a clean cloth.
  • Page 12: Checking The Fuel Level

    CHECKING THE FUEL LEVEL 1. To add fuel, open the fuel filler cap. Just inside the fuel tank is a fuel tank filter, check this filter Fuel filter periodically and remove any contaminants which may have accumulated. 3. Slowly add fuel to the fuel tank (maximum 4.5L).
  • Page 13: Using Your Generator

    USING YOUR GENERATOR STARTING THE ENGINE 1. Remove all connections from the sockets. 2. Set the fuel supply lever to the ‘on’ position. 3. If you are starting the generator ‘cold’ set the choke lever to the ON position. If the generator is warm skip this step.
  • Page 14 5. Pull the starting handle lightly until you start to feel resistance and then pull up sharply to start the generator. NOTE: You may have to do this more than once. WARNING: ONCE THE GENERATOR HAS STARTED, RELEASE THE STARTING HANDLE SLOWLY TO AVOID INJURY/DAMAGE AS IT WHIPS BACK.
  • Page 15: Connecting Electrical Devices

    CONNECTING ELECTRICAL DEVICES The generator can supply both 230V AC and 12V DC. AC POWER 1. Start the engine. See page 13. 2. Make sure the appliance is turned off before connecting it to the generator. 3. If the AC overload protector activates, wait for a few minutes and then press the reset button shown on the right.
  • Page 16: Dc Power

    DC POWER For charging car batteries only CAUTION: MAKE CONNECTIONS TO THE BATTERY AFTER STARTING THE ENGINE. 1. Start the generator. 2. Connect the battery charging leads to the generator. 3. Connect the battery charging leads to the battery. • Clamp the red wire to the positive (+) terminal and the black wire to the negative (-) terminal of the battery.
  • Page 17: Shutting Down The Generator

    SHUTTING DOWN THE GENERATOR 1. Disconnect all appliances connected to the generator. 2. Set the engine switch to ‘0’. 3. Set the fuel supply lever to ‘OFF’. NOTE: To stop the generator in an emergency simply set the engine switch to ‘OFF’...
  • Page 18: Maintenance

    MAINTENANCE CHANGING THE ENGINE OIL CAUTION: PROLONGED EXPOSURE TO USED ENGINE OIL IS DANGEROUS, ALWAYS WASH YOUR HANDS THOROUGHLY AFTER HANDLING USED ENGINE OIL. 1. Unscrew and remove the oil filler cap/dipstick. 2. Place a oil collection tray under the drain plug. 3.
  • Page 19: Changing The Spark Plugs

    CHANGING THE SPARK PLUGS CAUTION: ALLOW THE ENGINE TO COOL BEFORE REMOVING THE SPARK PLUG. 1. Remove the spark plug cap from the spark plug. 2. Use the supplied spark plug spanner to remove the spark plug. 3. Remove any carbon that has accumulated around the spark plug.
  • Page 20: Checking The Air Filter

    3. Remove the air filter element. 4. Make sure that the air filter is clean and not damaged. • If the air filter is damaged contact clarke spare parts department for a replacement See page 25. • If the filter is dirty, wash the filter...
  • Page 21: Cleaning The Fuel Valve Filter / Draining The Fuel Tank

    CLEANING THE FUEL VALVE FILTER / DRAINING THE FUEL TANK 1. Set the fuel supply valve to OFF. 2. U nscrew and remove the cup, then remove the valve filter and ‘O’ ring. 3. Wash these parts in a non- VALVE FILTER flammable solvent.
  • Page 22: Troubleshooting

    The air filter is dirty Clean the air filter, See page 20 difficult to start The fuel filter is dirty Clean the fuel filter, See page 21 If this does not solve your problem, please contact the Clarke service department. See page 25...
  • Page 23: Specifications

    SPECIFICATIONS FG2000 Engine Engine Model UP168 Displacement (cm Max. power output (hp/rpm) 6.5 / 3000 Start system Recoil Fuel tank capacity (L) Fuel consumption (L/hr.) Duration of run (h) Guaranteed sound power (L Generator Rated Frequency (Hz) Rated Voltage (V) Rated Power (kVA) Max.
  • Page 24: Exploded Parts Diagram

    EXPLODED PARTS DIAGRAM...
  • Page 25: Parts List

    RK200030 PARTS AND SERVICING For Parts & Servicing, please contact your nearest dealer, or CLARKE International, on one of the following numbers. PARTS & SERVICE TEL: 020 8988 7400 PARTS & SERVICE FAX: 020 8558 3622 or e-mail as follows: PARTS: Parts@clarkeinternational.com...
  • Page 26: Declaration Of Conformity

    DECLARATION OF CONFORMITY...
  • Page 27: Declaration Of Conformity

    DECLARATION OF CONFORMITY...

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