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Summary of Contents for Clarke POWER IG4000
- Page 1 3.8KW INVERTER GENERATOR MODEL NO: IG4000 PART NO: 8877130 OPERATION & MAINTENANCE INSTRUCTIONS ORIGINAL INSTRUCTIONS DL0623...
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Page 2: Environmental Recycling Policy
Should any loss or damage be apparent, please contact your CLARKE dealer immediately. GUARANTEE This CLARKE product is guaranteed against faulty manufacture for a period of 12 months from the date of purchase. Please keep your receipt as proof of purchase. -
Page 3: Safety Symbols
GENERAL SAFETY RULES & SYMBOLS SAFETY SYMBOLS Read Instruction DANGER - highly manual before use flammable liquid. Caution - The user Engine and exhaust should be aware of become hot during a general hazard use - DO NOT touch Dangerous voltage. Poisonous fumes - DO Risk of electric NOT use in an... -
Page 4: Work Area
WORK AREA 1. ALWAYS use in a well ventilated area. 2. ALWAYS position the exhaust outlet away from people. 3. NEVER use indoors or in a confined space. 4. ALWAYS keep children away from the generator. POSITIONING THE GENERATOR 1. ALWAYS leave a least a 1m gap between the generator and any surrounding building or structures. -
Page 5: Additional Safety Rules For Generators
4. ALWAYS ground the generator before using it to maximise safety, see ‘Ground The Generator’ section on pages 15-16. 5. ALWAYS use a ground fault circuit interrupter (GFCI) in highly conductive areas such as metal decking or steel work. Extension cords with an in-line GFCI are recommended for these operations. -
Page 6: Generator Overview
GENERATOR OVERVIEW NO DESCRIPTION NO DESCRIPTION Control Panel Oil Access Cover Telescopic Handle Wheel Carrying Handle 10 Foot Fuel Cap 11 Exhaust/Muffler Recoil Starter 12 Battery Access Cover Low Idle Mode Switch 13 Engine Maintenance Cover Fuel Switch Parts & Service: 020 8988 7400 / E-mail: Parts@clarkeinternational.com or Service@clarkeinternational.com... -
Page 7: Control Panel Overview
CONTROL PANEL OVERVIEW NO DESCRIPTION NO DESCRIPTION Fuel Gauge, Voltage & Load 16A Circuit Breaker Display 5V DC USB Outlet 9A Circuit Protector 13A Circuit Protectors 10 12V DC Power Outlet Parallel Operation Outlet 11 Engine STOP/START Button AC 230V 3 Pin Plug Outlet 12 Main SW Switch ON/OFF Button Ground Earthing Point 13 Output, Overload Alarm &... -
Page 8: Before Using The Generator
UNPACKING Unpack your generator and check to ensure the following items are present. Should there be any deficiency or damage caused during transit contact your CLARKE dealer immediately. NO DESCRIPTION NO DESCRIPTION Tool Pouch Cross Head Screwdriver Spark Plug Spanner 12 Volt D.C. -
Page 9: Know Your Generator
KNOW YOUR GENERATOR LOW IDLE This generator is equipped with a low idle switch. Engaging this switch allows the system to regulate the engine speed and automatically adjust its fuel consumption to match the required load. When the electrical load changes, the generator engine will automatically speed up and slow down as needed. -
Page 10: Connecting Electrical Devices
CONNECTING ELECTRICAL DEVICES Follow the steps below to properly connect your device(s) to the generator. 1. Before connecting electrical devices, allow the generator to run for a few minutes to stabilise the speed and voltage output. 2. Select the device with the highest wattage, and make sure it is turned off. Plug the device into the generator and then turn the device on. - Page 11 NEVER add more loads than the generator capacity. Take special care to consider surge loads in generator capacity as previously described. The chart below serves as a reference for the estimated wattage requirements of common electrical devices. however, DO NOT solely reply on this chart, all electronics and appliances are built differently, ALWAYS check the wattage listed on the electrical device before consulting this chart: Tool/Appliance...
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Page 12: Generator Preparation
GENERATOR PREPARATION STEP 1 - ADD/CHECK OIL NOTE: THE GENERATOR IS SHIPPED WITHOUT OIL ADDED. The user must add the proper amount of oil before operating the generator for the first time. The oil capacity of the engine crankcase is 0.6l (20.2 fl.oz). NOTE: Depending on outside working temperature, to find... - Page 13 NOTE: Used engine oil should be disposed of at an approved disposal site. See local authority recycling for more information. For subsequent operation, the oil level should be checked before each use, or after every 8 hours of operation. The generator is equipped with a low oil sensor and will not start without a sufficient amount of oil.
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Page 14: Step 3 - Connect The Battery
To add petrol, follow these steps: 1. Make sure the generator is shut OFF and on a level surface. Unscrew the fuel cap, as shown, and set it aside. The fuel cap may be tight and hard to unscrew. 2. Slowly add unleaded petrol to the fuel tank. - Page 15 To connect the battery, follow these steps: 1. Turn the battery cover knob to the unlocked position, and remove the access cover from the back panel. 2. Loosen the rubber belt holding the battery in position and pull out the battery. 3.
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Page 16: Step 4 - Ground The Generator
STEP 4 - GROUND THE GENERATOR To reduce the risk of electric shock and to maximise safety, the generator should be properly grounded. Ground the generator by tightening the ground nut on the front control panel, as shown, against a grounding wire. A generally acceptable grounding wire is a No. - Page 17 5. Make sure all electrical devices are unplugged from the generator during ignition. Otherwise it will be difficult for the engine to start. TO START THE GENERATOR, PERFORM THE FOLLOWING STEPS: 1. Turn the LOW IDLE MODE switch to ‘OFF.’ 2.
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Page 18: Shutting Off The Generator
2. Hold down the ENGINE START/STOP button for 3 seconds. NOTE: If the engine does not start, release the button and try again. Keeping the button compressed for too long can damage the starter. NOTE: If you have repeated failed attempts to start the engine, please consult the troubleshooting guide on page 28. - Page 19 4. Turn the FUEL switch to the ‘OFF’ position. WARNING: ALLOW THE GENERATOR TO COOL DOWN BEFORE TOUCHING AREAS THAT BECOME HOT DURING USE. CAUTION: ALLOWING PETROL TO SIT IN THE FUEL TANK FOR LONG PERIODS OF TIME CAN MAKE IT DIFFICULT TO START THE GENERATOR IN THE FUTURE. NEVER STORE THE GENERATOR FOR EXTENDED PERIODS OF TIME (OVER 2 MONTHS) WITH FUEL IN THE TANK.
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Page 20: Maintenance
Please perform maintenance checks and operations according to the Maintenance Schedule below. If there are any questions about the maintenance procedures listed in this manual, please contact the CLARKE service centre. WARNING: NEVER PERFORM MAINTENANCE OPERATIONS WHILE THE GENERATOR IS RUNNING. BEFORE MAINTENANCE OR SERVICING THE... -
Page 21: Air Filter Maintenance
IMPORTANT GENERATOR MAINTENANCE TIPS: • Drain the carburetor after each use and before storage to prevent it from clogging. • DO NOT store the generator with fuel inside the tank for more than 2 months - fuel will go bad. •... -
Page 22: Spark Plug Maintenance
NOTE: Running the engine with a dirty, damaged or missing air filter element can result in danger to the operator and cause the engine to wear out prematurely. SPARK PLUG MAINTENANCE The spark plug must be properly gapped and free of deposits in order to ensure proper engine operation. -
Page 23: Spark Arrestor Maintenance
SPARK ARRESTOR MAINTENANCE Inspect and clean the spark arrestor every 100 hours of operation (refer to recommended maintenance schedule). The spark arrestor is located outside the muffler, which gets very hot during operation. Allow the engine and the muffler to cool completely before servicing the spark arrestor. TO INSPECT AND CLEAN THE SPARK ARRESTOR: 1. - Page 24 TO DRAIN THE CARBURETOR NOTE: Make sure that the fuel switch is turned to ‘OFF’, at this position, the fuel valve is turned OFF so that only the fuel left inside the carburetor will be drained out. 3. The carburetor can be accessed between the engine and air filter.
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Page 25: Transporting The Generator
2. Unscrew the oil access cover knob, and remove the cover from the side panel. 3. Place a suitable container underneath the generator to catch the used oil. 4. Reach under the generator and remove the black rubber seal located below the oil drain plug. 5. -
Page 26: Storing The Generator
STORING THE GENERATOR Shut off the generator and allow the unit to cool to room temperature before storing it. NEVER place any type of storage cover on the generator while it is still hot. DO NOT obstruct any ventilation openings. Follow the procedures below for properly storing your generator. -
Page 27: Specifications
SPECIFICATIONS CLARKE part no 8877130 IG4000 Engine Engine Model SV230 Fuel Type Unleaded Petrol (87 Octane Rate Min.) Displacement (cm Start system Electric & Hand recoil Fuel tank capacity (L) 10 L Fuel consumption 1.6 L/Hr Maximum run time @75% Load... -
Page 28: Troubleshooting
TROUBLESHOOTING PROBLEM POSSIBLE CAUSE SOLUTION The generator Battery not charged Charge battery fails to start Engine switch is in the OFF Turn engine switch to the ON position position No Fuel Fill fuel tank (see page 13) Stale petrol or water in petrol Drain entire system and refill with fresh fuel (see page 23) Engine oil level is low Engine is equipped with Low... - Page 29 GFCI system has activated (if Reset the GFCI used) Item plugged in is defective Try a different device. If this does not solve your problem contact the CLARKE service department. Parts & Service: 020 8988 7400 / E-mail: Parts@clarkeinternational.com or Service@clarkeinternational.com...
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Page 30: Parts Lists And Diagrams
PARTS LISTS AND DIAGRAMS MACHINE CORE COMPONENTS Parts & Service: 020 8988 7400 / E-mail: Parts@clarkeinternational.com or Service@clarkeinternational.com... - Page 31 ITEM DESCRIPTION Engine SV230, Inverter Generator Engine Alternator Hood Hexagon Flange Bolt Alternator Back Cover Hexagon Flange Bolt Air Inlet Pipe Engine Support Plate Support Plate Muffler Exhaust Hood Hexagon Flange Bolt Muffler Gasket Spring Washer Hexagon Flange Bolt Muffle/Exhaust Hexagon Flange Bolt Muffler/Exhaust Front Cover Hexagon Flange Bolt...
- Page 32 OVERLAY COMPONENTS ITEM DESCRIPTION Fuel Key Hexagon Flange Bolt Locating Plate Hexagon Flange Bolt Control Panel Assembly Parts & Service: 020 8988 7400 / E-mail: Parts@clarkeinternational.com or Service@clarkeinternational.com...
- Page 33 ITEM DESCRIPTION Hexagon Flange Bolt Fuel Switch Cross Recessed Pan Head Screw Clamp Nut Left Shell Assembly Spring Clip Repair Cover Assembly Switch Upper Cover Fuel Tank Rubber Sleeve Fuel Cap Wire Retaining Ring for Hole Motor Rubber Sleeve Exhaust Cover Assembly Cross Recessed Pan Head Screw Battery Maintenance Cover Hexagon Flange Bolt...
- Page 34 RACK COMPONENTS Parts & Service: 020 8988 7400 / E-mail: Parts@clarkeinternational.com or Service@clarkeinternational.com...
- Page 35 ITEM DESCRIPTION Telescopic Handle Assembly Positioning Latch Locating Pin Locking Clip Hexagon Flange Bolt Handle Mounting Plate Hexagon Flange Bolt Fuel Tank Beam Support Frame Support Frame Hexagon Flange Bolt Inverter Parts Inverter Fixing Bracket Hexagon Flange Bolt Handle Mounting Plate Hexagon Flange Bolt Fuel Tank Assembly Parts &...
- Page 36 BASE PLATE ASSEMBLY COMPONENTS Parts & Service: 020 8988 7400 / E-mail: Parts@clarkeinternational.com or Service@clarkeinternational.com...
- Page 37 ITEM DESCRIPTION Battery Band Harness Part Harness Part Battery Clamp Nut Hexagon Flange Bolt Shock Absorber Sealing Rubber Sleeve Engine Oil Port Rubber Sleeve Fixed Plate Hexagon Flange Bolt Fixed Plate Hexagon Flange Bolt Shock Absorber Hexagon Flange Bolt Floor Bracket Engine Plate Wheel Assembly Retaining Ring for Shaft...
- Page 38 DECLARATION OF CONFORMITY - UKCA Parts & Service: 020 8988 7400 / E-mail: Parts@clarkeinternational.com or Service@clarkeinternational.com...
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Page 39: Declaration Of Conformity (Ce)
DECLARATION OF CONFORMITY - CE Parts & Service: 020 8988 7400 / E-mail: Parts@clarkeinternational.com or Service@clarkeinternational.com...
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