B - Collation Total Thickness Limits; Total Thickness Limits; Total Thickness Worksheet - Pitney Bowes DocuMatch Integrated Mail System Reference Manual

B • Collation Total Thickness Limits

Total Thickness Limits

For reliable inserting, the total thickness of the collation to be
inserted into the envelope must be limited to 0.060 in. You
can estimate the thickness using the worksheet in Table B-1.
Table B-1
Collation Total Thickness Worksheet
Material thickness factors (shown in gray shaded areas):
Document printer paper:
bond paper
Cut sheet feeders
bond paper
offset book paper
Coated Gloss
Coated Dull
Uncoated
Insert feeder
Business Reply Envelope
Tri-folded insert
Business Reply Card
Folded brochure
Envelope Content Thickness Evaluation:
Folded portion (4 sheets max.)
Laser printed sheets
1st Cut Sheet (0 or 1)
2nd Cut Sheet (0 or 1)
Insert
Total thickness (must be less than or equal to 60)
B-2 DocuMatch ™
20# 24#
12 14
same as doc. printer paper above
50# 60#
8* 9*
10 11
12 14
* not recommended
20# 24#
12 14
Use cut sheet value
10
Use thickness in 0.001 in.
Pages x Factor
_____ _____
_____ _____
_____ _____
_____
Mail Materials Reference Guide
70# 80#
11 12
12 14
16 18
28#
16
= Total
_____
_____
_____
_____