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Endress+Hauser Liquistation CSF34 Operating Instructions Manual
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Endress+Hauser Liquistation CSF34 Operating Instructions Manual

Endress+Hauser Liquistation CSF34 Operating Instructions Manual

Automatic sampler for liquid media, commissioning
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BA00478C/07/EN/02.13
71217995
Valid as of:
Softwareversion 01.04.00
Products
Operating Instructions
Liquistation CSF34
Automatic sampler for liquid media
Commissioning
Solutions
Services

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Summary of Contents for Endress+Hauser Liquistation CSF34

  • Page 1 Products Solutions Services BA00478C/07/EN/02.13 71217995 Valid as of: Softwareversion 01.04.00 Operating Instructions Liquistation CSF34 Automatic sampler for liquid media Commissioning...
  • Page 2 Liquistation CSF34 Table of contents Document information ..3 Operation options ..49 Warnings ......3 Overview .
  • Page 3 Liquistation CSF34 Document information Document information Warnings The structure, signal words and safety colors of the signs comply with the specifications of ANSI Z535.6 ("Product safety information in product manuals, instructions and other collateral materials"). Safety message structure Meaning This symbol alerts you to a dangerous situation.
  • Page 4 Document information Liquistation CSF34 Documentation The Operating Instructions are split into several parts: Commissioning (BA00478C) • All steps that you have to carry out once only during initial commissioning • Descriptions of menus – Basic settings – Display/Operation • Technical data Operation &...
  • Page 5 Repairs not described in the enclosed Operating Instructions may only be carried out directly at the manufacturer’s or by the service organization. Designated use The Liquistation CSF34 is a stationary sampler for liquid media. The samples are taken discontinuously using a vacuum or peristaltic pump, distributed to sampling containers and cooled.
  • Page 6 Basic safety instructions Liquistation CSF34 Operational safety ‣ Before commissioning the entire measuring point, check all the connections. Ensure that electrical cables and hose connections are not damaged. ‣ Do not operate damaged products and secure them against unintentional commissioning.
  • Page 7 Device description Device design A complete sampling unit comprises: Liquistation CSF34 for open channels, with the following depending on the version ordered: • Controller with display, soft keys and navigator • Vacuum or peristaltic pump for sampling • Plastic (PE) or glass sample bottles for sample preservation •...
  • Page 8 Device description Liquistation CSF34 WARNING Danger of injury due to rotating parts ‣ Do not open the cover of the peristaltic pump while the pump is operating. ‣ Secure the sampler against unintentional start-up whilst you work on the opened hose pump.
  • Page 9 Liquistation CSF34 Device description Device architecture 3.2.1 Slot and port assignment a0016633-en Fig. 3: Slot and port assignment of hardware and on-screen display The electronic configuration follows a modular concept: • Several slots are available for electronics modules. • These slots are numbered consecutively in the housing. Slots 0 and 1 are always reserved for the basic module.
  • Page 10 Device description Liquistation CSF34 • The outputs and relays are named after their function, e.g. "Current output", and are displayed in ascending order with the slot and port numbers Example,  å 3: – If "Current output 2:1" is displayed, this means: Slot 2 (e.g.
  • Page 11 Liquistation CSF34 Incoming acceptance and product identification Incoming acceptance and product identification Incoming acceptance 1. Make sure the packaging is undamaged.  Inform the supplier about any damage to the packaging. Keep the damaged packaging until the matter has been settled.
  • Page 12 To find out the version of your device, enter theorder code indicated on the nameplate in the search screen at the following address: www.products.endress.com/order-ident Scope of delivery The scope of delivery comprises: • 1 Liquistation CSF34 with: – The ordered bottle configuration – Optional hardware • Accessories kit –...
  • Page 13 Liquistation CSF34 Installation Installation Installation conditions 5.1.1 Dimensions a0013080 Fig. 5: Dimensions of plastic version of Liquistation CSF34 without/with stand Suction line connection Endress+Hauser...
  • Page 14 Liquistation CSF34 5.1.2 Mounting location For version with pump a0011693 Fig. 6: Mounting conditions for Liquistation CSF34 for open channels Correct The suction line must be routed with a downward slope to the sampling point. Incorrect The sampler should never be mounted in a place where it is exposed to aggressive gases.
  • Page 15 Liquistation CSF34 Installation 5.1.3 Mechanical connection Foundation plan a0012761 Fig. 7: Foundation plan Fasteners (4 x M10) Cable inlet Outlet for condensate and overflow > DN 50 Sample supply from below > DN 80 - - - Dimensions of Liquistation...
  • Page 16 Installation Liquistation CSF34 5.1.4 Connection for sampling for version with pump • Maximum suction height: Vacuum pump: 8 m (26 ft) Peristaltic pump: standard 8 m (26 ft) • Maximum hose length: 30 m (98 ft) • Hose connection diameter: Vacuum pump: internal diameter of 10 mm (3/8"), 13 mm (1/2"), 16 mm (5/8") or...
  • Page 17 Liquistation CSF34 Installation Erecting the sampler 5.2.1 Connecting the suction line from the side for version with pump Observe the installation conditions when mounting the sampler. Route the suction line from the sampling point to the sampler. Screw the suction line onto the suction line connection of the sampler.
  • Page 18 Installation Liquistation CSF34 Connecting the suction line in the version with the vacuum pump Unscrew the thread adapter nut (item 3). Unscrew the hose gland (item 4) from the side panel. Fit the hose gland in the fixing clamp (item 2) as illustrated.
  • Page 19 Liquistation CSF34 Installation Connecting the suction line in the version with the peristaltic pump Unscrew the thread adapter nut (item 3) and the hose gland (item 4) from the side panel. Unscrew the small thread adapter nut (item 1) and remove the hose.
  • Page 20 Installation Liquistation CSF34 Sampling with a flow assembly The sample is taken directly from the flow assembly which is installed in the sampler stand. The flow assembly is used when sampling in pressurized systems, e.g.: • Containers located at a higher level •...
  • Page 21 Liquistation CSF34 Installation a0013458 Fig. 14: Example: Sampling from pressure piping Ball valve 1 Valve 2 Flow assembly Use the ball valve 1 to set the flow rate to 1000 l/h-1500 l/h. When the sampling cycle begins, you can use one of the relay outputs to control and open valve 2. The medium flows through the pipe and the flow assembly into the outflow.
  • Page 22 Electrical connection Liquistation CSF34 Electrical connection WARNING Device is energized Incorrect wiring can result in injury or fatality ‣ The electrical connection must only be carried out by a certified electrician. ‣ Technical personnel must have read and understood the instructions in this manual and must adhere to them.
  • Page 23 Liquistation CSF34 Electrical connection 6.1.2 Remote operation via PROFIBUS DP a0015874 Fig. 16: PROFIBUS DP Terminating resistor Endress+Hauser...
  • Page 24 Electrical connection Liquistation CSF34 6.1.3 Remote operation via Modbus RS485 a0015875 Fig. 17: Modbus RS485 Terminating resistor 6.1.4 Remote operation via ethernet/Web server/Modbus TCP a0015876 Fig. 18: Modbus TCP and / or ethernet Endress+Hauser...
  • Page 25 Liquistation CSF34 Electrical connection Connecting the sampler NOTICE The device does not have a power switch ‣ The customer must provide a fuse with a maximum rating of 10 A at the installation location. Please observe local installation regulations. ‣...
  • Page 26 Electrical connection Liquistation CSF34 6.2.3 Removing the rear panel of the dosing compartment Open the dosing compartment door to remove the rear panel of the dosing compartment. a0012803 a0012826 Fig. 19: Screw above the dosing compartment Fig. 20: Lift up the top rear panel and pull it back to...
  • Page 27 Liquistation CSF34 Electrical connection 6.2.5 Removing the cover on the power unit WARNING Device is energized Incorrect wiring can result in injury or fatality ‣ Make sure the device is disconnected from the power source before you remove the cover of the power unit.
  • Page 28 Electrical connection Liquistation CSF34 6.2.6 Power supply terminal assignment The power supply is connected via plug-in terminals. Connect the ground to one of the ground connections. Rechargeable batteries are available as an option (for battery type see section Technical Data).
  • Page 29 Liquistation CSF34 Electrical connection 6.2.7 Cable terminals 1. Insert a suitable screwdriver into the opening of the terminal clip (square opening) as far as the screwdriver can go. a0003602 Fig. 25: Opening the terminal 2. Insert the terminated end of the cable into the terminal opening (round opening).
  • Page 30 Electrical connection Liquistation CSF34 All other plug-in terminals a0012694 a0012695 a0012696 Fig. 31: Insert the screwdriver (opens Fig. 32: Insert the cable until the limit Fig. 33: Remove the screwdriver (closes the terminal) stop the terminal) Endress+Hauser...
  • Page 31 Liquistation CSF34 Electrical connection Connection compartment in the controller housing The controller housing has a separate connection compartment. Release the 6 housing screws to open the connection compartment: a0012843 Fig. 34: Release 6 housing screws with a Phillips screwdriver to open the display cover a0013238 Fig.
  • Page 32 Electrical connection Liquistation CSF34 6.3.1 SYS basic module a0013172 Fig. 36: SYS basic module SD card slot Connection cable to sampler controller Slot for the display cable Power connection Service interface 6.3.2 E basic module a0016535 Fig. 37: E basic module...
  • Page 33 Liquistation CSF34 Electrical connection a0016537 Fig. 38: E basic module wiring diagram 6.3.3 Sampler controller The connections for the sampler controller are in the controller housing, see section "Connection compartment in the controller housing". Analog inputs and binary inputs/outputs a0012988 Fig.
  • Page 34 Electrical connection Liquistation CSF34 Analog inputs a0012989 Fig. 40: Assignment of analog inputs 1 and 2 Analog input for passive devices (two-wire transmitter) Out + In terminals (125/123 or 225/223) Analog input for active devices (four-wire transmitter) In + Gnd terminals (123/124 or 223/224) a0015214 Fig.
  • Page 35 Liquistation CSF34 Electrical connection Binary inputs a0013381 Fig. 43: Assignment of binary inputs 1 and 2 Binary input 1 (191/192) Binary input 2 (291/292) a0013404 Fig. 44: Connection example binary input with external voltage source When connecting to an internal voltage source, use the terminal connection on the rear of the dosing chamber.
  • Page 36 Electrical connection Liquistation CSF34 a0013407 Fig. 46: Connection example binary output with external voltage source When connecting to an internal voltage source, use the terminal connection on the rear of the dosing chamber. The connection is located on the lower terminal strip (on the far left, + and -), see the "Power supply terminal assignment"...
  • Page 37 Liquistation CSF34 Electrical connection a0016348 Fig. 48: Connection example for binary output with relay 6.3.4 Terminal assignment for input/output signals The following signals can be configured for external sampler control: Input signals • 2 analog signals 0/4 to 20 mA •...
  • Page 38 Electrical connection Liquistation CSF34 Optional sensor inputs, current outputs and relays WARNING Module not covered No shock protection. Danger of electric shock! ‣ If you are modifying or extending your hardware, always fill the slots from top to bottom. Do not leave any gaps.
  • Page 39 Liquistation CSF34 Electrical connection Connecting sensors with Memosens protocol a0012459 a0012460 Fig. 49: Sensors without additional supply voltage Fig. 50: Sensors with additional supply voltage a0016197 Fig. 51: Sensors with and without additional supply voltage at sensor module 2DS Endress+Hauser...
  • Page 40 Electrical connection Liquistation CSF34 Sensor connection Before you connect a sensor to the controller, you must first route it via the back panel to the controller housing towards the front. See the "Removing the rear panel of the dosing compartment" and the "Removing the rear panel of the sampling compartment" sections.
  • Page 41 Liquistation CSF34 Electrical connection Connecting the end sleeves of the sensor cable to the E basic module The outer shield of the cable is grounded by means of the metal gland on the left of the E basic module. a0016356 Fig.
  • Page 42 Electrical connection Liquistation CSF34 6.4.2 Optional modules Current outputs Module 2AO Module 4AO a0016179 a0015759 a0016178 a0015760 Fig. 55: Module front Fig. 56: Wiring diagram Fig. 57: Module front Fig. 58: Wiring diagram Relays Module 2R Module 4R a0016181 a0015758...
  • Page 43 Liquistation CSF34 Electrical connection Example: Connecting the compressed air cleaning unit 71072583 for CAS40D a0016371 Fig. 63: Connecting the compressed air cleaning unit for CAS40D Endress+Hauser...
  • Page 44 Electrical connection Liquistation CSF34 Example: Connecting the injector cleaning unit Chemoclean CYR10 a0016372 Fig. 64: Connecting the injector cleaning unit CYR10 External power supply Cleaner to spray head Container with cleaner Motive water 2 to 12 bar (30 to 180 psi)
  • Page 45 Liquistation CSF34 Electrical connection Connecting digital communication 6.5.1 Module 485 a0016173 a0015762 Fig. 65: Bus connections on module 485 Fig. 66: Wiring diagram for module 485 Optional to supply power to an external terminating resistor for bus termination LEDs on front of module...
  • Page 46 Electrical connection Liquistation CSF34 DIP switches on front of module Factory setting Assignment 1-128 Bus address (--> "Commissioning/Communication") Write protection: "ON" = configuration not possible via the bus, only via local operation Service Only for service, not to be used by the operator 6.5.2 Bus termination...
  • Page 47 Liquistation CSF34 Electrical connection External terminating resistor Here, leave the DIP switches on the module board in the "OFF" position (factory setting). ‣ Connect the resistor to terminals 81 and 82 on the front of module 485 for 5-V power supply.
  • Page 48 Electrical connection Liquistation CSF34 Guaranteeing the degree of protection Only the mechanical and electrical connections that are described in this manual, and are necessary for the required, designated application, may be established on the device supplied. ‣ Please play close attention when performing the work as degrees of protection individually...
  • Page 49 Liquistation CSF34 Operation options Operation options Overview 7.1.1 Display and operating elements EH_CSF34 Navigator (jog/shuttle and press/hold function) Soft keys (function depends on the menu) Display (red background in the event of an a0013350-en Fig. 72: Overview of operation error) 7.1.2 Display...
  • Page 50 Operation options Liquistation CSF34 Access to the operating menu via the local display 7.2.1 Operation concept a0013353-en a0013354-en Fig. 74: Pressing the soft key: selecting the menu directly Fig. 75: Turning the navigator: moving the cursor in the menu a0013355-en a0013356-en Fig.
  • Page 51 Liquistation CSF34 Operation options 7.2.2 Locking or unlocking operating keys Locking operating keys 1. Press the navigator for longer than 2 s.  A context menu for locking the operating keys is displayed. You have the choice of locking the keys with or without password protection. "With password"...
  • Page 52 Operation options Liquistation CSF34 7.3.3 Numerical values • You are changing a variable. • The maximum and minimum values for this variable are shown on the display. • Set a value within this range. • Example: Menu/Display/Operation/Contrast 7.3.4 Actions • You trigger an action with the appropriate function.
  • Page 53 Liquistation CSF34 Operation options • Example: Menu/Setup/General settings/Device tag 7.3.6 Tables • Tables are needed to map mathematical functions. • You edit a table by navigating through rows and columns with the navigator and changing the values of the cells.
  • Page 54 Commissioning Liquistation CSF34 Commissioning Function check WARNING Incorrect connection, incorrect supply voltage Safety risks for staff and incorrect operation of the device ‣ Check that all connections have been established correctly in accordance with the wiring diagram. ‣ Make sure that the supply voltage matches the voltage indicated on the nameplate.
  • Page 55 Liquistation CSF34 Commissioning 8.2.3 Display settings Path: Menu/Display/Operation Function Options Info Contrast 5 ... 95 % Adjust the screen settings to suit your working environment. Backlight Options Backlight="Automatic" • On The backlighting is switched off automatically after a • Off short time if a button is not pressed.
  • Page 56 Commissioning Liquistation CSF34 Path: Menu/Display/Operation Function Options Info Line 1 As the following functions are the same for all the lines, they are only described once. Line 8 Signal type Options Select a source of data or an output as the signal type.
  • Page 57 Liquistation CSF34 Commissioning Path: Menu/Display/Operation Function Options Info Show summary of inputs The configured counters of the analog and binary input are displayed. Max. 8 lines "%0V" here stands for text that depends on the context. This text is generated automatically by the software and inserted in place of %0V.
  • Page 58 Commissioning Liquistation CSF34 Menu in Basic setup Section in BA00482C Software path in main menu Cleaning Additional functions Setup/Additional functions/Cleaning Display 8.4.1 Measured values To display the measuring values go to "Measurement" in the general overview or press the "STAT"...
  • Page 59 Liquistation CSF34 Commissioning 8.4.2 Device status Icons on the display alert you to special device conditions. Icon Location Description Title bar Diagnostics message "Failure" Title bar Diagnostics message "Maintenance request" Title bar Diagnostics message "Check" Title bar Diagnostics message "Out of specification"...
  • Page 60 Commissioning Liquistation CSF34 Sampling programs 8.5.1 Differences between the types of program The following chart provides an overview of the differences between the Basic, Standard and Advanced program types: Basic: single program Sampling program (1) activation immediate Program stop Program start:...
  • Page 61 Liquistation CSF34 Commissioning 8.5.2 Manual sampling • Manual sampling is triggered by the "MAN" soft key. This pauses any program currently running. • The current bottle configuration and the current sample volume are displayed. The distributor position and sample volume can be changed.
  • Page 62 Technical data Liquistation CSF34 • Example: Technical data Input 9.1.1 Measured variable --> Documentation of the connected sensor 9.1.2 Input types • 2 analog inputs • 2 binary inputs + 2 binary inputs (optional) • 1 to 4 digital inputs for sensors with Memosens protocol (optional) Temperature inputs 9.2.1 Measuring range...
  • Page 63 Liquistation CSF34 Technical data Binary input, passive 9.3.1 Span 12 to 30 V, galvanically isolated 9.3.2 Signal characteristics Minimum pulse width: 100 ms Analog input, passive/active 9.4.1 Span 0/4 to 20 mA, galvanically isolated 9.4.2 Accuracy ±0.5 % of measuring range Output 9.5.1 Output signal...
  • Page 64 Technical data Liquistation CSF34 PROFIBUS DP Signal encoding EIA/TIA-485, PROFIBUS-DP-compliant as per IEC 61158 Data transmission rate 9.6 kBd, 19.2 kBd, 45.45kBd, 93.75 kBd, 187.5 kBd, 500 kBd, 1.5 MBd, 6 MBd, 12 MBd Galvanic isolation Connector Spring terminal (max. 1.5 mm), bridged internally (T-function)
  • Page 65 Liquistation CSF34 Technical data 9.6.3 Signal on alarm Adjustable, as per NAMUR Recommendation NE 43 • In the measuring range 0 to 20 mA (HART is not available with this measuring range): Error current from 0 to 23 mA • In measuring range 4 to 20 mA: Error current from 2.4 to 23 mA...
  • Page 66 Technical data Liquistation CSF34 Relay coupled with binary output Switching voltage Load (max.) Switching cycles (min.) 230 V AC, cos = 0.8 to 1 100,000 24 V DC, L/R = 0 to 1 ms 100,000 Extension module Switching voltage Load (max.) Switching cycles (min.)
  • Page 67 Liquistation CSF34 Technical data 9.8.2 PROFIBUS DP Manufacturer ID Device type 155D (CM44x), 155C (CSFxx) Profile version 3.02 Device master files (GSD) www.products.endress.com/profibus Device Integration Manager DIM Output 16 AI blocks, 8 DI blocks Input 8 AO blocks, 4 DO blocks Supported features •...
  • Page 68 Technical data Liquistation CSF34 9.8.5 Web server The web server enables full access to the device configuration, measured values, diagnostic messages, logbooks and service data via standard WiFi/WLAN/LAN/GSM or 3G router with a user-defined IP address. TCP port Supported features •...
  • Page 69 Liquistation CSF34 Technical data 9.9.6 Power failure • Power supply (optional): 2 x 12 V, 7.2 Ah, with additional charge controller Replace the rechargeable batteries with type Panasonic LC-R127R2PG1. • Real-time clock: lithium battery, type CR2032 9.10 Performance characteristics 9.10.1 Sampling methods Vacuum pump/peristaltic pump: •...
  • Page 70 Technical data Liquistation CSF34 9.10.4 Repeatability • Vacuum pump: 5 % • Peristaltic pump: 5 % 9.10.5 Intake speed > 0.5 m/s (> 1.6 ft/s) for ≤13 mm (1/2") ID, in accordance with EN 25667, ISO 5667 > 0.6 m/s (> 1.9 ft/s) for 10 mm (3/8") ID, in accordance with Ö 5893 (Austrian standard); US 9.10.6 Suction height...
  • Page 71 Liquistation CSF34 Technical data 9.11.3 Electromagnetic compatibility Interference emission and interference immunity as per EN 61326-1: 2006, class A for industry 9.11.4 Electrical safety In accordance with EN 61010-1, protection class I, environment ≤ 2000 m (6500 ft) above MSL;...
  • Page 72 Technical data Liquistation CSF34 9.13.3 Material The plastic material ASA+PC V0 is recommended for outdoor installations where a sun guard is not used. Non-wetted parts Cabinet housing Plastic ASA+PC V0 For industrial wastewater treatment plants with an aggressive atmosphere Sample compartment inner shell Plastic PP...
  • Page 73 Liquistation CSF34 Technical data Vacuum pump only Pneumatic hoses Silicone Air-Manager housing Air-Manager sealing Silicone Pump head Aluminum, anodized Pump membrane EPDM 9.13.4 Process connections • Vacuum pump: Suction line ID 10 mm (3/8"), 13 mm (1/2"), 16 mm (5/8") or 19 mm (3/4") •...
  • Page 74 Liquistation CSF34 Index Accessories ......16 Electromagnetic compatibility ... . . 5 Approvals .
  • Page 75 Liquistation CSF34 Power supply ......28 Programming ......61 Relays .
  • Page 76 71217995 www.addresses.endress.com...