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Endress+Hauser Liquistation CSF22 Operating Instructions Manual
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Endress+Hauser Liquistation CSF22 Operating Instructions Manual

Endress+Hauser Liquistation CSF22 Operating Instructions Manual

Automatic sampler for liquid media
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BA00473C/07/EN/10.20
71473503
2020-03-19
Valid as of version
01.07.00
Products
Operating Instructions
Liquistation CSF22
Automatic sampler for liquid media
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Summary of Contents for Endress+Hauser Liquistation CSF22

  • Page 1 Products Solutions Services BA00473C/07/EN/10.20 71473503 2020-03-19 Valid as of version 01.07.00 Operating Instructions Liquistation CSF22 Automatic sampler for liquid media...

  • Page 3: Table Of Contents

    Liquistation CSF22 Table of contents Table of contents About this document ....4 Operation ......30 Warnings .

  • Page 4: About This Document

    About this document Liquistation CSF22 About this document Warnings Structure of information Meaning This symbol alerts you to a dangerous situation. DANGER Failure to avoid the dangerous situation will result in a fatal or serious Causes (/consequences) injury. If necessary, Consequences of non-compliance (if applicable) ‣...

  • Page 5: Documentation

    Documentation The following manuals which are available on the complement these Brief Operating Instructions Operating Instructions: • Brief Operating Instructions for Liquistation CSF22, BA00473C • Guidelines for communication via fieldbus and web server Modbus, SD01189C • Special Documentation: Sampler application manual SD01068C •...

  • Page 6: Basic Safety Instructions

    Designated use Liquistation CSF22 is a stationary sampler for liquid media. The samples are taken discontinuously using a peristaltic pump and are then distributed into sampling containers and refrigerated.

  • Page 7: Operational Safety

    Liquistation CSF22 Basic safety instructions Operational safety Before commissioning the entire measuring point: 1. Verify that all connections are correct. 2. Ensure that electrical cables and hose connections are undamaged. 3. Do not operate damaged products, and protect them against unintentional operation.

  • Page 8: Product Safety

    Basic safety instructions Liquistation CSF22 Product safety 2.5.1 State of the art The product is designed to meet state-of-the-art safety requirements, has been tested, and left the factory in a condition in which it is safe to operate. The relevant regulations and international standards have been observed.

  • Page 9: Product Description

    Liquistation CSF22 Product description Product description Device design A complete sampling unit comprises: • Controller with display, soft keys and navigator • Vacuum or peristaltic pump for sampling • PE sample bottles for sample preservation • Sampling chamber temperature regulator (optional) for safe sample storage •...

  • Page 10: Incoming Acceptance And Product

    Incoming acceptance and product identification Liquistation CSF22 Incoming acceptance and product identification Incoming acceptance 1. Verify that the packaging is undamaged.  Notify the supplier of any damage to the packaging. Keep the damaged packaging until the issue has been resolved.

  • Page 11: Installation

    Liquistation CSF22 Installation Installation Installation conditions 5.1.1 Dimensions 620 (24.4) 485 (19.1) 595 (23.4) mm (inch) A0014362  2 Dimensions of Liquistation CSF22 (depth = 637mm (25.1")), dimensions in mm (in) Endress+Hauser...

  • Page 12: Installation Site

    Installation Liquistation CSF22 5.1.2 Installation site A0029213  3 Installation site, example The suction line must be routed with a downward slope to the sampling point. Avoid siphon formation! Note the following when erecting the device: • Erect the device on a level surface.

  • Page 13: Installation

    Liquistation CSF22 Installation Requirements for the sampling point: • Do not connect the suction line to pressurized systems. • Use the suction filter to impede coarse and abrasive solids and solids which can cause clogging. • Immerse the suction line in the direction of flow.
  • Page 14 Installation Liquistation CSF22 4. Allow the sampler to rest for a minimum of 12 hours following installation and before switch-on. Otherwise you may cause damage to the climate control module. Endress+Hauser...

  • Page 15: Electrical Connection

    Liquistation CSF22 Electrical connection Electrical connection Connecting the sampler WARNING Device is live! Incorrect connection may result in injury or death! ‣ The electrical connection may be performed only by an electrical technician. ‣ The electrical technician must have read and understood these Operating Instructions and must follow the instructions contained therein.

  • Page 16: Signal Cable Connection (Optional)

    Electrical connection Liquistation CSF22 Signal cable connection (optional) A 1 I A 1 I B 1+ B 1- B 1+ B 1- A0016974  5 in-connection and wiring diagram for signal line Auxiliary voltage U: 24 V DC max. 30 mA load capacity Analog input AI: 0 to 20 mA, 4 to 20 mA Binary input BI: >...
  • Page 17 Liquistation CSF22 Electrical connection Individual types of protection permitted for this product (impermeability (IP), electrical safety, EMC interference immunity, Ex protection) can no longer be guaranteed if, for example : • Covers are left off • Different power units to the ones supplied are used •...

  • Page 18: Post-Connection Check

    Electrical connection Liquistation CSF22 Post-connection check WARNING Connection errors The safety of people and of the measuring point is at risk! The manufacturer does not accept any responsibility for errors that result from failure to comply with the instructions in this manual.

  • Page 19: Operation Options

    Liquistation CSF22 Operation options Operation options Overview 7.1.1 Display and operating elements Display (with red display background in alarm condition) EH_CSF Navigator (jog/shuttle and press/hold function) 09:11:05 31.03.2015 Soft keys (function depends on menu) MODE A0025501  7 Overview of operation 7.1.2...

  • Page 20: Access To The Operating Menu Via The Local Display

    Operation options Liquistation CSF22 Access to the operating menu via the local display 7.2.1 Operating concept MODE MODE Turningthe navigator: moving the cursor in the menu Pressingthe soft key: selecting the menu directly Menu/Language MODE Turningthe navigator: selecting a value (e.g. from a list)

  • Page 21: Configuration Options

    Liquistation CSF22 Operation options password. This password is set here: MenuSetupGeneral settingsExtended setupData managementChange lock password ‣ Choose whether you want to lock without or without a password.  The keys are locked. No more entries can be made. In the soft key bar, you will see symbol.

  • Page 22: Numerical Values

    Operation options Liquistation CSF22 7.3.3 Numerical values • You are changing a variable. • The maximum and minimum values for this variable are shown on the display. • Configure a value within these limits. • Example: Menu/Operation/Display/Contrast 7.3.4 Actions • You trigger an action with the appropriate function.
  • Page 23 Liquistation CSF22 Operation options 7.3.5 Free text • You are assigning an individual designation. • Enter a text. You can use the characters in the editor for this purpose (upper-case and lower-case letters, numbers and special characters). • Using the soft keys, you can: •...

  • Page 24: Commissioning

    Commissioning Liquistation CSF22 Commissioning Function check WARNING Incorrect connection, incorrect supply voltage Safety risks for staff and device malfunctions! ‣ Check that all connections have been established correctly in accordance with the wiring diagram. ‣ Ensure that the supply voltage matches the voltage indicated on the nameplate.

  • Page 25: Display Behavior

    Liquistation CSF22 Commissioning 8.3.2 Display behavior Menu/Operation/Display Function Options Info Contrast 5 to 95 % Adjust the screen settings to suit your working environment. Factory setting 50 % Backlight = Automatic The backlighting is switched off automatically Backlight Selection after a short time if a button is not pressed. It •...

  • Page 26: Basic Setup

    Commissioning Liquistation CSF22 Menu/Operation/User definable screens Function Options Info Line 1 ... 8 User interface Specify the content of Label in the submenu of Label each line. ‣ Source of data Selection Select a source of data. • None You can choose from the following: •...

  • Page 27: Sampling Programs

    Liquistation CSF22 Commissioning 8.3.5 Sampling programs Difference between program types The following box provides an overview of the differences between the Basic, Standard and Advanced program types. Basic (1 sampling program) Start condition: • Immediate activation Stop condition: • Immediate •...
  • Page 28 Commissioning Liquistation CSF22 Manual sampling Menu/Manual sampling 15000 ml Distribution position Bottle 1 Multiplier MODE A0036865-EN 1. Manual sampling is triggered by the MAN soft key. This pauses any program currently running.  The current bottle configuration and the current sample volume are displayed.
  • Page 29 Liquistation CSF22 Commissioning 3. Stop condition: after program end or continuous operation. 4. Pressing the SAVE saves the program and ends data entry.  Example: 15000 ml 100 ml MODE A0029242-EN The program can be started. Endress+Hauser...

  • Page 30: Operation

    Operation Liquistation CSF22 Operation Display 9.1.1 Measuring mode ‣ To display the measured values, press the soft key MEAS in the start screen, or during operation press STAT under Measurement. Press the navigator button to change the mode There are various display modes: •...

  • Page 31: General Settings

    Liquistation CSF22 Operation Icon Location Description At measured value The displayed measured value is simulated (for sensors) Header bar Controller is active Only pH or ORP measurement If two or more diagnostic messages occur simultaneously, only the icon for the message with the highest priority is shown on the display (for the order of priority according to NAMUR, →...

  • Page 32: Date And Time

    Operation Liquistation CSF22 Menu/Setup/General settings Function Options Info Alarm delay 0 to 9999 s The software displays only the errors that are present longer than the set delay time. This Factory setting makes it possible to suppress messages that only occur briefly and are caused by normal process- specific fluctuations.

  • Page 33: Hold Settings

    Liquistation CSF22 Operation 9.2.3 Hold settings Menu/Setup/General settings/Hold settings Function Options Info Settings automatic Hold Hold release time 0...600 s The hold is maintained for the duration of the delay time when you switch to the measuring Factory setting mode.
  • Page 34 Operation Liquistation CSF22 Menu/Setup/General settings/Logbooks Function Options Info Logbook program Selection All program cycles are recorded • Off Ring buffer • Ring buffer If the memory is full, the most recent entry • Fill up buffer automatically overwrites the oldest entry.
  • Page 35 Liquistation CSF22 Operation Menu/Setup/General settings/Logbooks Function Options Info Start/stop Action Appears if you have created more than one data simultaneously logbook. With one mouse click, you can start or stop recording all the data logbooks. Logbook name The name of this submenu is based on the name of the logbook and only appears once you have created a logbook.
  • Page 36 Operation Liquistation CSF22 Menu/Setup/General settings/Logbooks Function Options Info Line plotter Menu to define the graphic display Axes Selection Should the axes (x, y) be displayed (On) or not • Off (Off)? • On Factory setting Orientation Selection You can choose whether the value curves should •...
  • Page 37 Liquistation CSF22 Operation Menu/Setup/General settings/ Function Options Info Sampling Number of bottles Choice of all possible bottle The bottle configuration you ordered combinations is preset in the device. Bottle volume 0 to 100000 ml If continuous operation is selected for...

  • Page 38: Advanced Setup

    Operation Liquistation CSF22 Menu/Setup/General settings/ Function Options Info Pump tube life Control Selection Indicates the pump hose has to be • Off exchanged. • On Factory setting Warning 10 to 50 h When the tube has been in operation for this length of time, a diagnostic...
  • Page 39 Liquistation CSF22 Operation Menu/Setup/(General settings or Inputs<Sensor channel>)/Extended setup/Diagnostics settings/Diag. behavior Function Options Info Diag. output Selection You can use this function to select a relay output • None and/or binary output to which the diagnostic • Alarm relay message should be assigned.
  • Page 40 Operation Liquistation CSF22 Menu/Setup/General settings/Extended setup/Modbus Function Options Info Settings Transmission Mode Selection The transmission mode is displayed depending • TCP on the version ordered. • RTU In the case of RS485 transmission, you can • ASCII choose between RTU and ASCII . There are no choices for Modbus-TCP.
  • Page 41 Liquistation CSF22 Operation 1. Insert the SD card into the controller card reader. 2. Go to Menu/Setup/General settings/Extended setup/Data management/Save setup . 3. Name: Assign a file name. 4. Then select Save .  If you have already assigned the file name, you will be asked whether you want to overwrite the existing setup.

  • Page 42: Programming

    Operation Liquistation CSF22 Activation code You require activation codes for: • Additional functions • Firmware upgrades If your original device has activation codes, these can be found on . The corresponding device functions are activated at the factory. You only require the codes if servicing the device or deactivating fieldbus protocols.
  • Page 43 Liquistation CSF22 Operation Standard (1 sampling program with 1-5 sub-programs) Start condition: • Immediate activation, individual Stop condition: • Immediate times, multiple times, interval, • Program end • Date/time deactivation of sub-program 1 • Continuous operation • Volume • Time-paced, volume-paced or •...
  • Page 44 Operation Liquistation CSF22 The graphic below explains the various ways sampling can be controlled on the basis of a flow curve: Flow curve Time-proportional sampling (CTCV) A constant sample volume (e.g. 50 ml) is taken at regular intervals (e.g. every 5 min).
  • Page 45 Liquistation CSF22 Operation The following table explains the various types of sampling using specific examples. Type of sampling Example Info Time-paced • Sampling interval: 5 min This type of sampling remains • Sampling volume: 50 ml constant over time and does not •...
  • Page 46 Operation Liquistation CSF22 Type of sampling Example Info Time/flow-paced (only Controlled via current input Samples are taken at set intervals possible with peristaltic • Signal: 0 to 20 mA with a variable sampling volume. pump) Time/flow-paced • Sampling interval: 10 min The sampling volume is calculated •...

  • Page 47: External Signal

    Liquistation CSF22 Operation Specific bottles can be assigned specific filling times with the bottle synchronization function. For example, bottle 1 is to be filled from midnight to 2 a.m., bottle 2 from 2 a.m. to 4 a.m. etc.. The following options are available for this: •...
  • Page 48 Operation Liquistation CSF22 Menu/Setup/Sampling programs Function Options Info Setup program A list of all the programs created is displayed. For this reason, it is often helpful to add a "B" for Basic in the program name. Program1, which is supplied with the device, is displayed, as is a list of all the programs already created (Basic, Standard or Advanced programs).
  • Page 49 Liquistation CSF22 Operation Settings with a time-paced Basic program Settings with the Basic program type with 1 bottle Sampling mode = Time paced CTCV Menu/Setup/Sampling programs/Setup program/New/Basic Function Options Info Sampling interval 00:01:00 ... 99:59:00 Set the sampling interval. HH:MM:SS...
  • Page 50 Operation Liquistation CSF22 Menu/Setup/Sampling programs/Setup program/New/Basic Function Options Info External event Selection A binary input must be configured for this • No bottle change input function. The sampling input can be configured configured under "Inputs". • Binary input Sx Factory setting...
  • Page 51 Liquistation CSF22 Operation Settings with the Basic program type with multiple bottles Sampling mode = Time paced CTCV Menu/Setup/Sampling programs/Setup program/New/Basic Function Options Info Sampling interval 00:01:00 ... 99:59:00 Set the sampling interval. HH:MM:SS Factory setting 00:10:00 HH:MM:SS 00:10:00 HH:MM:SS...
  • Page 52 Operation Liquistation CSF22 Menu/Setup/Sampling programs/Setup program/New/Basic Function Options Info Bottle synchronization Selection None • None The sampling and bottle change times are • 1. bottle change time not synchronized. • 1. Time of change + 1. bottle change time bottle number Sampling starts with the first bottle.
  • Page 53 Liquistation CSF22 Operation Menu/Setup/Sampling programs/Setup program/New/Basic Function Options Info Assignment bin. output Selection Assignment of the binary output to the • No binary output program cycle. configured • Binary output Sx Factory setting No binary output configured Inputs Settings for the inputs can be made as described in the "Inputs"...
  • Page 54 Operation Liquistation CSF22 Menu/Setup/Sampling programs/Setup program/New/Basic Function Options Info Bottle synchronization Selection None • None The sampling and bottle change times are • 1. bottle change time not synchronized. • 1. Time of change + 1. bottle change time bottle number Sampling starts with the first bottle.
  • Page 55 Liquistation CSF22 Operation Settings with the Basic program type with multiple bottles Sampling mode = Flow paced VTCV Menu/Setup/Sampling programs/Setup program/New/Basic Function Options Info Flowmeter input Selection Select the flow input. The binary input or the • No flow input...
  • Page 56 Operation Liquistation CSF22 Menu/Setup/Sampling programs/Setup program/New/Basic Function Options Info Bottle chg. sig. input Selection The bottle change input can be configured • No bottle change input under Inputs . configured A binary input must be configured for this • Binary input Sx function.
  • Page 57 Liquistation CSF22 Operation Settings for the time/flow-paced Basic program (only for version with peristaltic pump) Settings with the Basic program type with 1 bottle Sampling mode = Time/flow paced CTVV Menu/Setup/Sampling programs/Setup program/New/Basic Function Options Info Sampling volume input Selection Select the sampling volume input.
  • Page 58 Operation Liquistation CSF22 Menu/Setup/Sampling programs/Setup program/New/Basic Function Options Info Bottle synchronization Selection None • None The sampling and bottle change times are • 1. bottle change time not synchronized. • 1. Time of change + 1. bottle change time bottle number Sampling starts with the first bottle.
  • Page 59 Liquistation CSF22 Operation Settings with the Basic program type with multiple bottles Sampling mode = Time/flow paced CTVV Menu/Setup/Sampling programs/Setup program/New/Basic Function Options Info Sampling volume input Selection Select the sampling volume input. The • No flow input binary input or the current input must be configured configured for this function.
  • Page 60 Operation Liquistation CSF22 Menu/Setup/Sampling programs/Setup program/New/Basic Function Options Info Multiple bottles 0 ... 23 Multiple bottles: The configuration options "Simultaneous" transfer of two samples to depend on the current separate bottles. number of bottles Factory setting Having selected Bottle change mode External signal Bottle chg.
  • Page 61 Liquistation CSF22 Operation Settings with a Basic program and external signal Settings with the Basic program type via an external signal with 1 bottle Sampling mode = External signal Menu/Setup/Sampling programs/Setup program/New/Basic Function Options Info Sampling volume input 10 to 1000 ml Enter the sample volume.
  • Page 62 Operation Liquistation CSF22 Menu/Setup/Sampling programs/Setup program/New/Basic Function Options Info Start date 01.01.2000 ... 31.12.2099 Set the start date for the sampling program. The format depends on the option Factory setting configured under general settings. DD.MM.YYYY Start time 00:00:00 ... 23:59:59 Set the time when the sampling program is started.
  • Page 63 Liquistation CSF22 Operation Menu/Setup/Sampling programs/Setup program/New/Basic Function Options Info Having selected Bottle change mode External signal Bottle chg. sig. input Selection The bottle change input can be configured • No bottle change input under Inputs . configured A binary input must be configured for this •...

  • Page 64: Advanced Program

    Operation Liquistation CSF22 Advanced program: • Comprises a maximum of 24 subprograms. • These subprograms can be run simultaneously or consecutively. • Each event subprogram can consist of up to 3 conditions. • As the device contains dual bottle trays, you can assign a program easily, and easily detect a change in the program.
  • Page 65 Liquistation CSF22 Operation Menu/Setup/Sampling programs Function Options Info Stop condition Selection Program end • Program end The device stops sampling automatically • Continuous once it has run through the set program. • Date/time Continuous Factory setting The device runs through the set program Program end continuously in an infinite loop.
  • Page 66 Operation Liquistation CSF22 Menu/Setup/Sampling programs Function Options Info Having selected Enable subprogram Individual dates Individual dates Set the start and stop times for the subprogram. Enter a new date via "INSERT". Delete a date via "DELETE". You can assign a maximum of 25 start and stop dates.
  • Page 67 Liquistation CSF22 Operation Menu/Setup/Sampling programs Function Options Info Start condition Selection The subprogram is started when the • No delay program is enabled. • Date/Time Date/Time • Time Set the start date and start time for enabling • No delay (sync) the subprogram.
  • Page 68 Operation Liquistation CSF22 Menu/Setup/Sampling programs Function Options Info Bottle synchronization Selection Specific bottles can be assigned specific • None filling times with the bottle synchronization • 1. bottle change time function. For example, bottle 1 is to be filled • 1. Time of change + from midnight to 2 a.m., bottle 2 from 2...
  • Page 69 Liquistation CSF22 Operation Settings for the Advanced program Menu/Setup/Sampling programs Function Options Info Setup program A list of all the programs created is displayed. For this reason, it is often helpful to add an "S" for Standard in the program name.
  • Page 70 Operation Liquistation CSF22 Menu/Setup/Sampling programs Function Options Info Start volume input Selection Select the start volume input. The binary • No flow input configured input or the current input must be • Binary input S:x configured for this function. Only the inputs •...
  • Page 71 Liquistation CSF22 Operation Menu/Setup/Sampling programs Function Options Info Stop time 00:00:00 ... 23:59:59 Set the time when the sampling program is stopped. The format depends on the option Factory setting configured under general settings. HH:MM:SS (24h) Having selected Stop condition External signal...
  • Page 72 Operation Liquistation CSF22 Menu/Setup/Sampling programs Function Options Info Dosing volume Vacuum pump: 20 to 350 ml Depending on the version, set the dosing (for version with vacuum Peristaltic pump: 10 to 10000 volume or the sampling volume pump or sampling...
  • Page 73 Liquistation CSF22 Operation Menu/Setup/Sampling programs Function Options Info Enable subprogram Selection Immediate • Immediate The subprogram is enabled immediately. • Individual dates Individual dates • Repeating date Set the start and stop dates for enabling the • Interval subprogram. • Event Repeating date •...
  • Page 74 Operation Liquistation CSF22 Menu/Setup/Sampling programs Function Options Info Measured value Options (depends on sensor/data source) • None • Totalized flow • Current • Temperature • PROFIBUS AO 0x Factory setting None Operating mode Selection Type of limit value monitoring: • Upper limit •...
  • Page 75 Liquistation CSF22 Operation Menu/Setup/Sampling programs Function Options Info Activation input Selection Select the input for start of the subprogram. • No program part start input The binary input must be configured for this configured function. Only the configured inputs are •...
  • Page 76 Operation Liquistation CSF22 Menu/Setup/Sampling programs Function Options Info Bottle synchronization Selection Specific bottles can be assigned specific • None filling times with the bottle synchronization • 1. bottle change time function. For example, bottle 1 is to be filled • 1. Time of change + bottle from midnight to 2 a.m., bottle 2 from 2 a.m.

  • Page 77: Inputs

    Liquistation CSF22 Operation Setup program Function Info Edit The selected program is displayed and can be edited. Press the "SAVE" button to save the changes. Delete The selected program is deleted following a confirmation prompt. Start The selected program is started immediately. The program can be canceled or paused by pressing the OFFbutton.

  • Page 78: Binary Inputs

    Operation Liquistation CSF22 9.4.1 Binary inputs The binary inputs are used to control the sampler using external signals. With the CSF22 , the power supply of 24 V DC from the multiple I/O socket can be used for floating contacts (see the "Electrical connection" section).
  • Page 79 Liquistation CSF22 Operation Menu/Setup/Inputs Function Options Info Interval Selection Daily • Daily If a daily interval is selected, set the Time . • Weekly Weekly • Monthly If a weekly interval is selected, set the Day Factory setting of week and the Time .

  • Page 80: Current Inputs

    Operation Liquistation CSF22 Menu/Setup/Inputs Function Options Info Interval Selection Daily • Daily If a daily interval is selected, set the Time . • Weekly Weekly • Monthly If a weekly interval is selected, set the Day Factory setting of week and the Time .
  • Page 81 Liquistation CSF22 Operation Menu/Setup/Inputs Function Options Info Input variable Selection Select the input variable. • Flow rate Flow rate • Parameter The input can be used as the source for • Current time/flow-paced or flow-paced sampling Factory setting programs. Current...

  • Page 82: Outputs

    Operation Liquistation CSF22 Menu/Setup/Inputs Function Options Info Reset totalizer Selection Manual • Manual Reset the counter manually. • Automatic Automatic • At program start The counter is reset automatically at Factory setting intervals. Manual At program start The counter is reset at program start.
  • Page 83 Liquistation CSF22 Operation Menu/Setup/Outputs Function Options Info OutputBinary Function Selection The following functions depend on the • Off option selected. Function = "Off" switches off • Event the function of the binary output and means • Limit value no further settings are required.

  • Page 84: Current Outputs

    Operation Liquistation CSF22 Menu/Setup/Outputs Function Options Info Signal slope Selection Preselect the level change of the signal. • Low-High • High-Low Factory setting Low-High Source of data Selection Select the limit switch via which the status • None of the relay is to be output. The limit •...
  • Page 85 Liquistation CSF22 Operation Menu/Setup/Outputs/Current output x:y Function Options Info Current output Selection Use this function to activate or deactivate a • Off variable being output at the current output • On Factory setting Source of data Selection The sources of data on offer depend on your •...
  • Page 86 Operation Liquistation CSF22 Source of data Measured value Cond i Selection • Temperature Cond c • Conductivity • Resistance Cond c 4-pol (only Cond c) • Concentration (onlyCond i and Cond c 4-pol) Disinfection Selection • Temperature • Sensor current •...
  • Page 87 Liquistation CSF22 Operation The following functions can be output via a relay: • Limit switch status • Controller manipulated variable for controlling an actuator • Diagnostic messages • Status of a cleaning function in order to control a pump or a valve You can assign a relay to multiple inputs in order to clean several sensors with just one cleaning unit, for example.
  • Page 88 Operation Liquistation CSF22 A message is individually assigned to the relay output at 2 specific points in the menu: • Menu/Setup/General settings/Extended setup/Diagnostics settings/Diag. behavior (device-specific messages) • Menu/Setup/Inputs/<Sensor>/Extended setup/Diagnostics settings/Diag. behavior (sensor-specific messages) Before being able to assign the relay output to a special message in Diag. behavior you must first configure Outputs/Relay x:y or /Alarm relay/Function = Diagnostics .
  • Page 89 Liquistation CSF22 Operation 9.5.4 Modbus RS485 and Modbus TCP Specify which process values should be output via Modbus RS485 Communication or via Modbus TCP. In the case of Modbus RS485, you can switch between the RTU and the ASCII protocol.

  • Page 90: Diagnostics And Troubleshooting

    Diagnostics and troubleshooting Liquistation CSF22 Diagnostics and troubleshooting 10.1 General troubleshooting The sampler continuously monitors its functions itself. The color of the display background changes to red if a diagnostic message for error category "F" occurs. The LED beside the display flashes red if a diagnostic message for error category "M"...

  • Page 91: Diagnostic Information On Local Display

    Liquistation CSF22 Diagnostics and troubleshooting Problem Possible cause Tests and/or remedial measures Bottles not filling correctly Incorrect distribution selected in operation ‣ Calibrate the distribution arm Distribution arm stops Incorrect distribution selected in operation Check the distribution arm connection Distributor is defective, replace distributor...

  • Page 92: Possible Settings

    Diagnostics and troubleshooting Liquistation CSF22 In accordance with Namur specification NE 107, the diagnostic messages are characterized • Message number • Error category (letter in front of the message number) • F = (Failure) a malfunction has been detected The cause of the malfunction is to be found in the sampling point/measuring point.

  • Page 93: Overview Of Diagnostic Information

    Liquistation CSF22 Diagnostics and troubleshooting Menu/Setup/Run the ../Extended setup/Diagnostics settings/Diag. behavior Function Options Info Diagnostic message Selection You can deactivate or reactivate a diagnostic • Off message here. • On Deactivating means: Factory setting • No error message in the measuring mode Depends on the •...
  • Page 94 Diagnostics and troubleshooting Liquistation CSF22 Message Factory settings Tests or remedial action Firmware failure Internal device error Update the software. Firmware incomp. Contact the Service Department. Firmware failure Replace the backplane (Service). Electronics module Electronics module defective Replace the module.
  • Page 95 Liquistation CSF22 Diagnostics and troubleshooting Message Factory settings Tests or remedial action Temperature sensor Temperature sensor PT3 for ambient temperature measurement is defective • Winter operation regulation not possible • Sampling and distribution arm blocked to protect against freezing Deactivate winter operation under Setup/ Inputs/Temperature S:3/Winter operation.
  • Page 96 Diagnostics and troubleshooting Liquistation CSF22 Message Factory settings Tests or remedial action Liquid sensor Capacitance sensor adjusted incorrectly or defective • No medium detection possible in the dosing glass • No sampling possible Clean sensor. Contact the Service Department. Read sub-program...
  • Page 97 Liquistation CSF22 Diagnostics and troubleshooting Message Factory settings Tests or remedial action Cooling system Climate control module defective Replace the climate control module. Contact the Service Department. Fan defective Ventilator defective Replace the ventilator. Contact the Service Department. Pump hose warning...
  • Page 98 Diagnostics and troubleshooting Liquistation CSF22 Message Factory settings Tests or remedial action Overfill check Total capacity of bottle reached No further sampling to current bottle is triggered ‣ If desired: Make changes to the sampling program under Select sampling program.
  • Page 99 Liquistation CSF22 Diagnostics and troubleshooting Message Factory settings Tests or remedial action Service IP active Service switch is switched on The device can be addressed at 192.168.1.212. ‣ Switch off the service switch to change to the saved IP settings.
  • Page 100 Diagnostics and troubleshooting Liquistation CSF22 Message Factory settings Tests or remedial action Parameter reset ok Factory default successful Parameter reset fail Setting of device configuration to factory setting has failed Minimum flow The flow is too low for flow-proportional sampling Check the medium flow.
  • Page 101 Liquistation CSF22 Diagnostics and troubleshooting Message Factory settings Tests or remedial action Armature cycle O-ring seals on sampling assembly have reached end of operating life Display under Diagnostics/Operating time information/Inline armature Replace the seals. Switch off monitoring under Setup/ General settings/Sampling/Diagnostics settings/Process sealing.
  • Page 102 Diagnostics and troubleshooting Liquistation CSF22 Message Factory settings Tests or remedial action Controlled variable Controller input warning Status of the controller variable is not OK ‣ Check application. Controller setpoint Controller input warning Status of set point is not OK ‣...

  • Page 103: Pending Diagnostic Messages

    Liquistation CSF22 Diagnostics and troubleshooting 10.5 Pending diagnostic messages The Diagnostics menu contains all the information on the device status. Furthermore, various service functions are available. The following messages are directly displayed every time you enter the menu: • Most important message Diagnostic message recorded with the highest criticality level •...
  • Page 104 Diagnostics and troubleshooting Liquistation CSF22 Logbook Visible in Max. Can be Logbook Entries Can be entries disabled can be can be exported deleted deleted Data logbook for Data logbooks 150 000 sensors (optional) Debugging logbook Debug events 1000 (only accessible by...
  • Page 105 Liquistation CSF22 Diagnostics and troubleshooting You can also adapt the display to suit your individual requirements: • Press the navigator button in the graphic display: you are given additional options such as the zoom function and x/y movement of the graph.
  • Page 106 Diagnostics and troubleshooting Liquistation CSF22 DIAG/Logbooks Function Options Info Delete all entries Action You can use this to delete all data logbook entries. Save logbooks ‣ File format Selection Save the logbook in the preferred file • CSV format. • FDM You can then open the saved CSV file on the PC in MS Excel, for example, ...
  • Page 107 Liquistation CSF22 Diagnostics and troubleshooting Entry Example Info Sampling mode Time-paced CTCV Time-paced CTCV Time-paced Flow-paced VTCV Flow-paced Time/flow-paced CTVV Time/flow-paced Single sample Single sample Sample table Single sample Sampling mode Display of the sampling mode Sampling interval/unit 10 min...
  • Page 108 Diagnostics and troubleshooting Liquistation CSF22 Entry Example Info Running sample number Running sample number in the current program Flow sum since last sampling For flow-paced and time/flow-paced sampling: --> Flow since the last sampling For all other types of sampling: -->...

  • Page 109: Device Information

    Liquistation CSF22 Diagnostics and troubleshooting 10.8 Device information 10.8.1 System information DIAG/System information Function Options Info Device tag Read only Individual device tag → General settings Order code Read only You can order identical hardware with this code. This code changes on account of...

  • Page 110: Simulation

    Diagnostics and troubleshooting Liquistation CSF22 DIAG/System information Function Options Info Heartbeat operation Heartbeat functions are only available with the appropriate device version or optional access code. Device Read only Availability • Total operating time Percentage of time no error with the •...
  • Page 111 Liquistation CSF22 Diagnostics and troubleshooting DIAG/Simulation Function Options Info Alarm relay Simulation of a relay state Relay x:y This menu appears once for each relay. Simulation Selection If you simulate the relay state, this is indicated • Off on the display by a simulation icon in front of •...

  • Page 112: 10.10 Device Test

    Diagnostics and troubleshooting Liquistation CSF22 10.10 Device test Menu/Diagnostics/System test Function Options Info Manual sampling Bottle configuration Read only Bottle configuration Read only Bottle configuration Selection Select which bottle should be filled with the • Front sample. • Bottle 1 •...
  • Page 113 Liquistation CSF22 Diagnostics and troubleshooting Menu/Diagnostics/System test Function Options Info Bottle volume Read only Distributor position Selection Select which bottle should be filled with the • Front sample. • Bottle 1 • Back Sample volume Factory setting The sample volume is preset at the factory.

  • Page 114: 10.11 Resetting The Measuring Device

    Diagnostics and troubleshooting Liquistation CSF22 10.11 Resetting the measuring device Menu/Diagnostics Function Options Info Device restart Selection Restart and keep all the settings • OK • ESC Factory default Selection Restart with factory settings Settings that have • OK not been saved are lost.

  • Page 115: 10.14 Firmware History

    Liquistation CSF22 Diagnostics and troubleshooting 10.14 Firmware history Date Version Changes to firmware Documentation 05/2018 01.06.06 Improvement BA00444C/07/EN/22.18 • New soft keys ALL and NONE in multiple selection editors • Manual factor for CAS51D nitrate • Calibration timer and validity revised for pH, conductivity, oxygen and disinfection •...
  • Page 116 Diagnostics and troubleshooting Liquistation CSF22 Date Version Changes to firmware Documentation 04/2013 01.04.00 Expansion BA00444C/07/EN/16.13 07/2013 • Conductivity: BA01225C/07/EN/01.13 • Measuring range switching BA00445C/07/EN/16.13 • Temperature compensation ISO 7888 at 20 °C BA01227C/07/EN/01.13 • Support for DIO module BA00450C/07/EN/16.13 • Triggering of external hold BA00450C/07/EN/17.13...
  • Page 117 Liquistation CSF22 Diagnostics and troubleshooting Date Version Changes to firmware Documentation 12/2010 01.02.00 Expansion BA444C/07/EN/13.10 • Support for additional sensors: BA445C/07/EN/13.10 • Chlorine BA450C/07/EN/13.10 • ISE BA451C/07/EN/13.10 • SAC BA00486C/07/EN/01.11 • Interface • HART Communication • Mathematics functions Improvement • Modified software structures •...

  • Page 118: Maintenance

    Replacing wear parts Wear parts are replaced by Endress+Hauser Service at one- and two-year intervals. Please contact your local sales center in this regard. Endress+Hauser offers its customers a maintenance contract. A maintenance contract increases the operational safety of your device and reduces your staff' s workload.

  • Page 119: Calibration

    Liquistation CSF22 Maintenance 11.2 Calibration 11.2.1 Sensors All connected sensors can be calibrated while a sampling program is active. 11.2.2 Distribution arm The position of the distribution arm is set at the factory. It is only possible to calibrate the distribution arm in the version with multiple bottles.

  • Page 120: Replacing The Pump Tube

    Maintenance Liquistation CSF22 Menu/Calibration active Function Options Info Sample volume 20 to 2000 m Set the sample volume. Factory setting 100 ml Start sampling Action The progress of the sampling operation is displayed.  Check whether the sample volume is correct. Press No to enter the sample volume actually taken, e.g.
  • Page 121 Liquistation CSF22 Maintenance Opening the peristaltic pump Pump tubing Fastening clip Pump bracket Pump head cover Positioning pin Knurled head screw A0014202  11 Opening the peristaltic pump 1. Take the sampler out of service by pausing a program that is currently running.

  • Page 122: Cleaning

    Maintenance Liquistation CSF22 11.4 Cleaning 11.4.1 Housing ‣ Clean the front of the housing using commercially available cleaning agents only. The front of the housing is resistant to the following in accordance with DIN 42 115: • Ethanol (for a short time) •...
  • Page 123 Liquistation CSF22 Maintenance WARNING Rotating parts Minor to medium injury possible. ‣ Do not open the cover of the peristaltic pump while the pump is operating. ‣ Secure the sampler against unintentional start-up whilst you work on the opened hose pump.

  • Page 124: Sample Compartment

    Maintenance Liquistation CSF22 11.4.3 Sample compartment The sample compartment has a continuous inner plastic lining. 1. Remove the bottle trays and the distribution pan. 2. Remove the bottles. 3. Remove the distribution arm. See also 4. Spray-clean the sample compartment with a water hose.

  • Page 125: Repair

    Liquistation CSF22 Repair Repair 12.1 Spare parts Contact your Endress+Hauser Service if you have any questions regarding spare parts. A0014523  16 Spare parts Item No. Description and contents Order number Spare parts kit Lid for housing upper complete 71119023...
  • Page 126 Repair Liquistation CSF22 ‣ Observe the local regulations. Batteries must always be disposed of in accordance with local regulations on battery disposal. Endress+Hauser...

  • Page 127: Accessories

    Liquistation CSF22 Accessories Accessories The following are the most important accessories available at the time this documentation was issued. ‣ For accessories not listed here, please contact your Service or Sales Center. Order no. Complete suction line 71120800 Suction line ID 10 mm (3/8"), ID+filter, EPDM black, length 10 m (33 ft) Order no.

  • Page 128: Technical Data

    Technical data Liquistation CSF22 Technical data 14.1 Input Input types 1 analog inputs 1 binary input 14.2 Binary input, passive Span 12 to 30 V, galvanically isolated Signal characteristics Minimum pulse width: 100 ms 14.3 Analog input, passive/active Span 0/4 to 20 mA, galvanically isolated Accuracy ±0.5 % of measuring range...

  • Page 129: Protocol-Specific Data

    Liquistation CSF22 Technical data 14.5 Protocol-specific data Modbus RS485 Protocol RTU/ASCII Function codes 03, 04, 06, 08, 16, 23 Broadcast support for function codes 06, 16, 23 Output data 16 measured values (value, unit, status), 8 digital values (value, status)

  • Page 130: Environment

    Technical data Liquistation CSF22 Intake speed > 0.6 m/s (> 1.9 ft/s) for 10 mm (3/8") ID, in accordance with Ö 5893; US EPA Suction height Peristaltic pump: Max. 8 m (26 ft) Hose length Max. 30 m (98 ft)

  • Page 131: 14.10 Mechanical Construction

    Liquistation CSF22 Technical data Process connection • Vacuum pump: Suction line ID 10 mm (3/8"), 13 mm (1/2"), 16 mm (5/8") or 19 mm (3/4") • Peristaltic pump: Intake hose ID 10 mm (3/8") • Sampling assembly: • Flange DN50, PP •...
  • Page 132 Technical data Liquistation CSF22 Liquistation CSF22 Pump tubing Silicone Intake hose Plastic PVC reinforced braided, EPDM black Process connections Peristaltic pump: Intake hose ID 10 mm (3/8") Endress+Hauser...

  • Page 133: Index

    Liquistation CSF22 Index Index Accessories ....... 127 Incoming acceptance ......10 Adapting the diagnostic behavior .
  • Page 134 Index Liquistation CSF22 Symbols ........4 System information .
  • Page 136 www.addresses.endress.com...