Automatic stationary sampler for liquid media integrated controller with up to four measuring channels and optional digital memosens technology (48 pages)
Summary of Contents for Endress+Hauser Liquistation CSF34
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These Instructions are Brief Operating Instructions; they are not a substitute for the Operating Instructions pertaining to the device. Detailed information about the device can be found in the Ope- rating Instructions and the other documentation via: • www.endress.com/device-viewer • Smart phone/tablet: Endress+Hauser Operations App...
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Liquistation CSF34 Order code 00X00-XXXX0XX0XXX Ser. No.: X000X000000 TAG No.: XXX000 Serial number www.endress.com/deviceviewer Endress+Hauser Operations App Endress+Hauser...
Liquistation CSF34 Document information Document information Warnings The structure, signal words and safety colors of the signs comply with the specifications of ANSI Z535.6 ("Product safety information in product manuals, instructions and other collateral materials"). Safety message structure Meaning This symbol alerts you to a dangerous situation .
Document information Liquistation CSF34 Documentation The following manuals which are available on the product pages complement these Brief Ope- rating Instructions: • Operating Instructions Memosens, BA01245CBA01269O – Software description for Memosens inputs – Calibration of Memosens sensors – Sensor-specific diagnostics and troubleshooting •...
Liquistation CSF34 Basic safety instructions Basic safety instructions Requirements for personnel ‣ Installation, commissioning, operation and maintenance of the measuring system must only be carried out by specially trained technical personnel. ‣ The technical personnel must be authorized by the system operator to perform the specified tasks.
Basic safety instructions Liquistation CSF34 ‣ If faults cannot be rectified, the products must be taken out of service and secured against unintentional commissioning. CAUTION The cleaning system is not switched off during calibration or maintenance activities Risk of injury due to medium or cleaning agent ‣...
Liquistation CSF34 Incoming acceptance and product identification Incoming acceptance and product identification Incoming acceptance 1. Make sure the packaging is undamaged. Inform your supplier of any damage to the packaging. Keep the damaged packaging until any issues have been resolved.
To find out the version of your device, enterthe order code indicated on the nameplate into the search screen at the following address: www.endress.com/order-ident Scope of delivery The scope of delivery comprises: • 1 Liquistation CSF34 with: – The ordered bottle configuration – Optional hardware • Accessories kit For peristaltic or vacuum pump: –...
Liquistation CSF34 Installation Installation Installation conditions 4.1.1 Dimensions 625 (24.6) 471 (18.5) 753 (29.7) 355 (14.0) 125 (4.9) 816 (32.1) 625 (24.6) 471 (18.5) 753 (29.7) 355 (14.0) 125 (4.9) 816 (32.1) a0013080 Abb. 1: Dimensions of plastic version of Liquistation CSF48 without/with stand. Engineering unit mm (in).
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Installation Liquistation CSF34 624 (24.6) 467 (18.4) 743 (29.3) 355 (14.0) 125 (4.9) 816 (32.1) 624 (24.6) 467 (18.4) 743 (29.3) 355 (14.0) 125 (4.9) 816 (32.1) a0013082 Abb. 2: Dimensions of stainless steel version of Liquistation CSF48 without/with stand. Engineering unit mm (in).
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Liquistation CSF34 Installation 4.1.2 Mounting location For version with pump a0011693 Abb. 3: Mounting conditions for Liquistation CSF48 for open channels Correct The suction line must be routed with a downward slope to the sampling point. Incorrect The sampler should never be mounted in a place where it is exposed to aggressive gases, e.g.
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Installation Liquistation CSF34 7. Do not mount the device directly over the inlet channel of a municipal wastewater treatment plant. For version with sampling assembly a0015886 Abb. 4: Installation conditions for Liquistation CSF48 with Samplefit CSA420 sampling assembly Note the following when installing the sampling assembly in pipelines: 1.
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Liquistation CSF34 Installation 4. The vertical distance between the assembly and sampler inlet should be at least 0.5 m (1.65 ft). Note the following when mounting the sampler: 1. Place the device on a level surface. 2. Protect the device from additional heating (e.g. from heaters).
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Installation Liquistation CSF34 4.1.3 Mechanical connection Foundation plan 730 (28.7) 311 (12.2) 305 (12.0) 255 (10.0) 302 (11.9) 214 (8.43) 786 (30.9) a0012761 Abb. 5: Foundation plan. Engineering unit mm (in). Fasteners (4 x M10) Cable inlet Outlet for condensate and overflow > DN 50 Sample supply from below >...
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Liquistation CSF34 Installation 4.1.4 Connection for sampling • Maximum hose length: 30 m (98 ft) • Intake speed: Note the following when mounting the device: • Always route the suction line with an upward slope from the sampling point to the sampler •...
Installation Liquistation CSF34 Sampling with a flow assembly The sample is taken directly from the flow assembly which is installed in the sampler stand. The flow assembly is used when sampling in pressurized systems, e.g.: • Containers located at a higher level •...
Liquistation CSF34 Installation ” ” a0013458 Abb. 7: Example: Sampling from pressure piping Ball valve 1 Valve 2 Flow assembly Use the ball valve 1 to set the flow rate to 1000 l/h-1500 l/h. When the sampling cycle begins, you can use one of the relay outputs to control and open valve 2. The medium flows through the pipe and the flow assembly into the outflow.
Electrical connection Liquistation CSF34 Electrical connection WARNING Device is energized Incorrect wiring can result in injury or fatality ‣ The electrical connection must only be carried out by a certified electrician. ‣ Technical personnel must have read and understood the instructions in this manual and must adhere to them.
Liquistation CSF34 Electrical connection Connecting the sampler NOTICE The device does not have a power switch ‣ The customer must provide a fuse with a maximum rating of 10 A at the installation loca- tion. Please observe local installation regulations.
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Electrical connection Liquistation CSF34 a0012803 a0012826 Abb. 12: Screw above the dosing compartment Abb. 13: Lift up the top rear panel and pull it back to remove To release the rear panel, turn clockwise with an Allen key (5 mm) 5.2.4 Removing the rear panel of the sampling compartment...
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Liquistation CSF34 Electrical connection WARNUNG Device is energized Incorrect wiring can result in injury or fatality ‣ If a power unit or charger is connected, disconnect it from the mains. a0012831 Abb. 16: Removing the cover on the power unit 1.
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Electrical connection Liquistation CSF34 a0014207 Abb. 17: Battery compartment cover Fixing screws Battery compartment cover 1. Release the two fixing screws (item 1). 2. Remove the cover of the battery compartment (item 2). 3. Remove the old rechargeable batteries and disconnect them.
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Liquistation CSF34 Electrical connection a0013237 Abb. 18: Terminal assignment Assignment: 100 to 120 V/200 to 240 V AC ±10 % Assignment: 24 V DC +15/-9 % Rechargeable batteries (optional) Internal 24 V voltage Fuses Endress+Hauser...
Electrical connection Liquistation CSF34 5.2.7 Cable terminals Plug-in terminals for Memosens and PROFIBUS/RS485 connections a0012691 a0012692 a0012693 Fig. 19: Press the screwdriver against Fig. 20: Insert the cable until the limit Fig. 21: Remove the screwdriver (closes the clip (opens the terminal)
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Liquistation CSF34 Electrical connection a0012843 Abb. 25: Release 6 housing screws with a Phillips screwdriver to open the display cover a0013238 Abb. 26: Controller with L basic module, opened L basic module Sampler controller 5.3.1 SYS basic module a0013172 Abb. 27: SYS basic module...
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Electrical connection Liquistation CSF34 SD card slot Connection cable to sampler controller Slot for the display cable Power connection Service interface Internal device connection. Do not disconnect the connector! 5.3.2 E basic module a0016535 Abb. 28: E basic module Indicator LEDs...
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Liquistation CSF34 Electrical connection a0016537 Abb. 29: E basic module wiring diagram 5.3.3 Sampler controller The connections for the sampler controller are in the controller housing, see section "Connection compartment in the controller housing". Endress+Hauser...
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Electrical connection Liquistation CSF34 Analog inputs and binary inputs/outputs a0012988 Abb. 30: Position of the terminals Analog inputs 1 and 2 Binary inputs/outputs Analog inputs a0012989 Abb. 31: Assignment of analog inputs 1 and 2 Analog input for passive devices (two-wire transmitter)
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Liquistation CSF34 Electrical connection a0015214 Abb. 32: With two-wire transmitter, e.g. Liquiline M CM42 a0015212 Abb. 33: With four-wire transmitter, e.g. Prosonic S FMU90 Binary inputs a0013381 Abb. 34: Assignment of binary inputs 1 and 2 Binary input 1 (191/192)
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Electrical connection Liquistation CSF34 When connecting to an internal voltage source, use the terminal connection on the rear of the dosing chamber. The connection is located on the lower terminal strip (on the far left, + and -), see the "Power supply terminal assignment" section.
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Liquistation CSF34 Electrical connection Binary outputs with relay option a0016343 Abb. 38: Relay Binary output 1 Binary output 2 The left relay is activated with binary output 1, while the right relay is activated by binary output a0016348 Abb. 39: Connection example for binary output with relay...
Electrical connection Liquistation CSF34 Connecting sensors 5.4.1 Sensor types with Memosens protocol Sensor types Sensor cables Sensors Digital sensors without additional CYK10 with plug-in • pH sensors internal power supply connection and inductive • ORP sensors signal transmission • Combined sensors •...
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Liquistation CSF34 Electrical connection 5.4.3 Sensor connection Before you connect a sensor to the controller, you must first route it via the back panel to the controller housing towards the front. See the "Removing the rear panel of the dosing compart- ment"...
Liquistation CSF34 Electrical connection Connecting digital communication 5.5.1 Module 485 a0016173 a0015762 Fig. 44: Bus connections on module 485 Fig. 45: Wiring diagram for module 485 Optional to supply power to an external terminating resistor for bus termination LEDs on front of module...
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Electrical connection Liquistation CSF34 DIP switches on front of module Factory setting Assignment 1-128 Bus address (--> "Commissioning/Communication") Write protection: "ON" = configuration not possible via the bus, only via local operation Service When the switch is set to "ON", the user settings for Ethernet addressing are saved and connection settings programmed at the factory are activated: IP address=192.168.1.212, subnet mask=255.255.255.0, gateway=0.0.0.0, DHCP=off...
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Liquistation CSF34 Electrical connection LEDs on front of module Name Color Description Power Supply voltage is applied and module is initialized Bus failure Not used System failure System failure Communication Sending or receiving Modbus message DIP switches on front of module...
Electrical connection Liquistation CSF34 ‣ Using a suitable tool, such as a tweezers, set all 4 DIP switches to the "ON" position. The internal terminating resistor is used. a0016306 Fig. 49: Structure of the internal terminating resistor External terminating resistor Here, leave the DIP switches on the module board in the "OFF"...
Liquistation CSF34 Electrical connection Address setting via software: --> BA00443C Guaranteeing the degree of protection Only the mechanical and electrical connections that are described in this manual, and are necessary for the required, designated application, may be established on the device supplied.
Operation options Liquistation CSF34 Operation options Overview 6.1.1 Display and operating elements Display (red background in the event of an error) Navigator (jog/shuttle and press/hold func- tion) Soft keys (function depends on the menu) a0013350-de Abb. 53: Overview of operation 6.1.2 Display...
Liquistation CSF34 Operation options Access to the operating menu via the local display 6.2.1 Operation concept a0013353-de a0013354-de Fig. 55: Pressing the soft key: selecting the menu directly Fig. 56: Turning the navigator: moving the cursor in the menu a0013355-de a0013356-de Fig.
Operation options Liquistation CSF34 6.2.2 Locking or unlocking operating keys Locking operating keys 1. Press the navigator for longer than 2 s. A context menu for locking the operating keys is displayed. You have the choice of locking the keys with or without password protection. "With password"...
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Liquistation CSF34 Operation options • Set a value within this range. • Example: Menu/Operation/Display/Contrast 6.3.4 Actions • You trigger an action with the appropriate function. • You know that the item in question is an action if it is preceded by the following symbol: 6.3.5 Customized text...
Liquistation CSF34 Commissioning Commissioning Function check WARNING Incorrect connection, incorrect supply voltage Safety risks for staff and incorrect operation of the device ‣ Check that all connections have been established correctly in accordance with the wiring diagram. ‣ Make sure that the supply voltage matches the voltage indicated on the nameplate.
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Commissioning Liquistation CSF34 7.2.3 Display settings Path: Menu/Operation/Display Function Options Info Display Contrast 5 to 95 % Adjust the screen settings to suit your working environment. Factory setting Backlight= "Automatic" 50 % The backlighting is switched off automatically after a short time if a button is not pressed.
Liquistation CSF34 Commissioning Path: Menu/Operation/Display Function Options Info Output Options Select an output. You can choose from binary outputs, • None current outputs and relays. Signal type = "Output" • Binary outputs • Current outputs • Relay Factory setting None...
Commissioning Liquistation CSF34 If you want to configure your most important input and output parameters already in "Basic setup", proceed as follows: Sampling programs 7.4.1 Differences between program types The following overview shows the differences between the Basic, Standard and Advanced pro- gram types: 7.4.2 Manual sampling...
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Liquistation CSF34 Commissioning • The settings from the "Basic setup" for bottle configuration and bottle volume are displayed. • Sampling mode = "Time paced CTCV" is preset. • Enter the "Sampling interval". • Select "Bottle change mode" after number or time for average samples.
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