Cervélo S5 Assembly Manual
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Also See for S5:
- Supplementary manual (59 pages) ,
- User manual (38 pages) ,
- Assembly manual (38 pages)
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Summary of Contents for Cervélo S5
- Page 1 2026 S5 RETAILER ASSEMBLY MANUAL...
- Page 2 Fork Installation . . . . . . . . . . . . . . . . . . . . 15 S5 Torque Specifications . . . . . . . . . . . . . . . . . 32 Brake Hose Routing .
- Page 3 This manual outlines a number of procedures bike by the seatpost, or professional the Cervélo S5. This manual outlines the process and procedure associated with the installation of Internal cable routing tool for making adjustments to the S5 bicycle. The stand with fork mount) Cervélo components, as well as the routing of shifting and braking control lines only.
- Page 4 S5 FRAME FEATURES S5 PARTS LIST SP34 aero seatpost Item Description Cervélo Part No. Item Description Cervélo Part No. Item Description Cervélo Part No. Upper Headset Bearing HS-054 Front Brake Mounting SP34 Carbon Seatpost FSA 1-1/8" 36° x 45° BRP-3004...
- Page 5 SMALL PARTS The S5 frame is engineered to provide seamless integration of electronic shifting systems. In order to do so, you may require the parts shown below: Cervélo Cervélo Derailleur Derailleur Seatpost Clamp Hanger V2 for Accessory Mount Kit Hanger V2...
- Page 6 HB19 CARBON ONE PIECE HANDLEBAR AND STEM Part No. Stem Length Handlebar Width 36 cm - HB19 Carbon One Piece Handlebar and Stem HB-HB19-80-36/40-B 80 mm HB19 Bolt Cover Rear Bolt Cover HB-HB19-90-36/40-B 90 mm Kit (GR-HB19) Front Bolt Cover HB-HB19-100-36/40-B 100 mm 36 cm (40 cm at drops)
- Page 7 1-1/8", 36° x 45° Fork Fixing Seatpost Clamp . assembled Seatpost Clamp 0E0 54 cm FK170-2919 Screw S5 (SPC-0E0S5) into the frame. 56 cm FK170-2920 M4 x 18 mm 58 cm FK170-2921 3. Adjust the seatpost height and 61 cm FK170-2922...
- Page 8 FRAME AND COMPONENT PREPARATION Install Accessory Mount Kit Rear 974 Threadlocker The Accessory Mount Kit Front (MT-LM-R-974) by 887 (MT-LM-F-887) allows cycling replacing the rear Grease Torque to computers to sit below the top upper clamp of the NOTICE: The Derailleur 2 .5 N·m surface of the handlebar and includes Hanger V2 hanger fixing...
- Page 9 FORK INSTALLATION 1. Apply grease to the bearing 3. Tilt/rotate the top of the fork 5. Rotate the fork perpendicular to the frame, and install the Fork Fixing pockets and install the upper into place over the upper and lower headset bearings bearing.
- Page 10 BRAKE HOSE ROUTING These routing illustrations are intended Rear as a supplement to the manufacturer’s brake installation instructions only. Please refer line All front brake calipers Front to the component manufacturer’s service must be installed using the brake center or website for further information. Front Brake Mounting Plate line Route brake hoses...
- Page 11 HEADSET ASSEMBLY DI2 BATTERY INSTALLATION 1. Apply grease to the M6 x 50 mm The battery for your Shimano Di2 system mounts Preload Cone and install it. Titanium inside the down tube using the Internal Battery Mount Stem Fixing (BTM-705) designed to fit this frame. As this is a sealed 2.
- Page 12 Shimano EW- SD300 grommet for 6 mm hole (sold by Brake Shimano) . E-Wire(SD300) NOTE: The S5 frame and fork are designed to be compatible with 350 mm electronic / wireless E-Wire groupsets only . 650 mm...
- Page 13 Failure to do so may result in catastrophic failure three M6 x 50 mm fixing per size while stack will change 80 mm Stem Length Cervélo S5 Headset Spacer Kits must be utilized of the steering mechanism, and injury to rider. screws. M6 x 50 mm Titanium +/-2 mm per size .
- Page 14 • Whenever possible, it is best to establish the correct fit before performing final 1. Apply threadlocking compound to the Carbon Assembly Compound cabling of the S5. initial threads of the 50 mm Button Head Cap Screw and 30 mm Spherical Cap Threadlocker •...
- Page 15 SEATPOST CUTTING INSTRUCTIONS TIRE CLEARANCE AND PRESSURE A tire should not be inflated beyond the lower of the maximum inflation pressures marked Note: It is essential that all Cervélo Aero Seatposts have a 45 Your Cervélo bicycle complies with the Tire/Rim Frame degree chamfer cut on the rear trailing edge of the post .
- Page 16 AERO THRU-AXLE INSTALLATION Cervélo Road UDH Rear Aero To secure wheels, install the greased axle through the drop out Thru-Axle with Removable and the wheel hub, aligning the threaded end of the axle with Handle (QRA-698) the threaded insert. Once aligned and engaged, thread the axle (clockwise) into the threaded component of the insert until the axle is secured tightly to 12-15 N·m.
- Page 17 INTENDED USE OF THE S5 BICYCLE S5 TORQUE SPECIFICATIONS Maximum Weight Limit - Cervélo S5 Correct tightening torque of threaded fasteners is make these adjustments as they have the correct clamping to carbon fiber, such as the seatpost crucial to your safety. Always tighten fasteners to tools and experience to do it properly.
- Page 18 S5 TORQUE SPECIFICATIONS S5 FRAME GEOMETRY Component Torque(N·m) Notes S5 (FM170) 48 cm 51 cm 54 cm 56 cm 58 cm 61 cm Di2 internal battery mount 2.5 N·m Apply Loctite 242 to fixing screws. Reach | mm Water bottle cage bolts 2 to 3 N·m...
- Page 19 S5 FRAME DETAILS MECHANICAL SAFETY CHECK Squeeze the brake levers to verify the calipers Every Week (~100 miles): S5 (FM170) S5 (FM170) NOTE: Cervélo recommends that you bring your new bicycle to your authorized close and prevent the bike from rolling forward or...
- Page 20 MECHANICAL SAFETY CHECK CERVÉLO CUSTOMER SUPPORT Contacting Customer Support 3. Check that the bottom bracket is tightened to 3. Check tire sealant levels (if running tubeless instructions or consult your retailer. Visit www.cervelo.com/contact-us to submit the proper torque specification, and there is no setup).
- Page 21 2026 S5 RETAILER ASSEMBLY MANUAL www .cervelo .com CER-S5G-V1 - 2025-03-25...
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