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Translation of original operating instructions BCL 508 Bar code readers We reserve the right to make technical changes EN 2024/03/14 50108329...
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See "Actions menu" on page 52. Start teach-in PWR LED NET LED Device OFF No supply voltage Flashes green Device ok, initialization phase Flashes green Initialization Green, continuous Device ok Green, continuous Operation ok light light Leuze electronic GmbH + Co. KG BCL 508...
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PWR LED NET LED Orange, contin- Service mode Flashes orange Timeout uous light Flashes red Device ok, warning set Flashes red Communication error Red, continuous Device error Red, continuous Network error light light Leuze electronic GmbH + Co. KG BCL 508...
NOTE The Declaration of Conformity for these devices can be requested from the manufacturer. The manufacturer of the product, Leuze electronic GmbH & Co KG in D-73277 Owen, possesses a certi- fied quality assurance system in accordance with ISO 9001.
The device must not be tampered with and must not be changed in any way. The device must not be opened. There are no user-serviceable parts inside. Repairs must only be performed by Leuze electronic GmbH + Co. KG. Competent persons Connection, mounting, commissioning and adjustment of the device must only be carried out by competent persons.
Safety Exemption of liability Leuze electronic GmbH + Co. KG is not liable in the following cases: • The device is not being used properly. • Reasonably foreseeable misuse is not taken into account. • Mounting and electrical connection are not properly performed.
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Safety Laser aperture Laser warning sign Figure 2.1: Attaching stick-on labels with warning notices (top: with oscillating mirror, bottom: line scanners) Leuze electronic GmbH + Co. KG BCL 508...
• Intuitive, backlit, multi-language display with user-friendly menu navigation • Integrated USB 1.1 service interface • Adjustment of all device parameters with a web browser • Connection options for an external parameter memory • Easy alignment and diagnostics functions Leuze electronic GmbH + Co. KG BCL 508...
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• Automatic monitoring of the read quality with autoControl • Automatic recognition and setting of the bar code type using autoConfig • Reference code comparison • Optional heating models to -35°C • Heavy-duty housing of degree of protection IP 65 Leuze electronic GmbH + Co. KG BCL 508...
Device description Device construction Reading window Control panel with display, LEDs and buttons M12 connection technology USB interface Dovetail mounting M4 mounting thread Figure 3.2: Device construction Leuze electronic GmbH + Co. KG BCL 508...
Figure 3.3: Location of the electrical connections Display elements 3.5.1 Structure of the control panel PWR LED NET LED Navigation buttons Escape button Enter button Display Figure 3.4: Structure of the control panel Leuze electronic GmbH + Co. KG BCL 508...
• No bar code reading possible • Voltage connected • Self test running • Initialization running Green, continuous Device ok light • Bar code reading possible • Self test successfully finished • Device monitoring active Leuze electronic GmbH + Co. KG BCL 508...
The selected menu item is activated with the enter button Press the ESC button to move up one menu level. When one of the buttons is actuated, the display illumination is activated for 10min. Leuze electronic GmbH + Co. KG BCL 508...
USB connection on the device. Then, take the connector hood of the USB memory stick and screw this over the plugged-in USB memory stick onto the service inter- face to close the system and ensure degree of protection IP 65. Leuze electronic GmbH + Co. KG BCL 508...
As long as the scanner is targeted at the reflector, the reading gate remains closed. If, however, the reflector is blocked by an object such as a container with a bar code label, the scanner acti- Leuze electronic GmbH + Co. KG BCL 508...
Afterward, bar codes with the same code type and number of digits are recognized and decoded. Detailed information on this topic can be found in Chapter 10 "Starting up the device - Configuration" on page 62. Leuze electronic GmbH + Co. KG BCL 508...
For low-temperature applications to min. -35°C (e.g. in cold storage), the bar code readers of the BCL 500 series can optionally be permanently fitted with a built-in heating and these bar code readers purchased as separate device models. Leuze electronic GmbH + Co. KG BCL 508...
• With bar codes having very short bar lengths. • When the ladder code is turned out of the vertical position (tilt angle). • When the reading distance is large. Figure 5.1: Deflection principle for the line scanner Leuze electronic GmbH + Co. KG BCL 508...
• When the bar code is turned out of the horizontal position. • When the reading distance is large. • When a large reading field (reading window) has to be covered. Figure 5.2: Deflection principle for the line scanner with oscillating mirror add-on Leuze electronic GmbH + Co. KG BCL 508...
In order to read arbitrarily oriented bar codes on an object, at least 2 bar code readers are necessary. If the bar code is not printed over-square, i.e. bar length > code length, bar code readers with integrated code reconstruction technology are necessary. Figure 5.3: Principle arrangement for omnidirectional reading Leuze electronic GmbH + Co. KG BCL 508...
For this purpose one multiScan master and one or more multiScan slaves are connected together via Ethernet/PROFINET. Figure 5.4: Scanner arrangement with the multiScan function NOTE The multiScan function for Ethernet/PROFINET is possible for a minimum of 2 and a maximum of 32 devices! Leuze electronic GmbH + Co. KG BCL 508...
Total reflection occurs whenever the laser light of the bar code reader is directly incident on the surface of the bar code at an angle of 90°. The light directly reflected by the bar code may overload the bar code reader and thereby cause non-readings! Leuze electronic GmbH + Co. KG BCL 508...
This will result in an angle of inclination of approx. 25°. α Zero position Bar code Distance acc. to reading field curves ±25° Figure 6.2: Total reflection – oscillating-mirror scanner Leuze electronic GmbH + Co. KG BCL 508...
Inclination angle (pitch) Angle of rotation (skew) Figure 6.3: Reading angle for the line scanner NOTE In order to avoid total reflection, the angle of rotation g should be greater than 10°. Leuze electronic GmbH + Co. KG BCL 508...
Make sure you select Cancel. Otherwise, the configuration in the external parameter memory is lost! The configuration is now imported from the external parameter memory and the device is immediately operational without any further configuration. Leuze electronic GmbH + Co. KG BCL 508...
(National Electric Code). The bar code readers are designed in accordance with protection class III for supply by PELV (protective extra-low voltage with reliable disconnection). NOTE Degree of protection IP65 is achieved only if the connectors and caps are screwed into place! Leuze electronic GmbH + Co. KG BCL 508...
The device does not have its own built-in DHCP server. Please make certain that each partici- pant in the Ethernet has its own unique IP address. This can be set by a DHCP server in the superior system or through manual address assignment. Leuze electronic GmbH + Co. KG BCL 508...
Described in the following is the external wiring for use as a switching input or output; the respective func- tion assignments to the switching inputs/outputs can be found in Chapter 10. Leuze electronic GmbH + Co. KG BCL 508...
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NOTE Both switching inputs/outputs SWIO_3 and SWIO_4 are configured by default in such a way that: • Switching input SWIO_3 activates the reading gate • Switching output SWIO_4 switches on "No Read." Leuze electronic GmbH + Co. KG BCL 508...
IP 65 is achieved only if the connectors and caps are screwed into place. Alternatively, a param- eter memory in the form of a USB memory stick certified by Leuze electronic GmbH + Co. can be connected to the provided USB service interface. With this Leuze memory stick, degree of protection IP 65 is also ensured.
If, for example, the inverted sensor output is connected to pin 2, and pin 2 of the bar code reader is, at the same time, configured as an output (and not as an input), the switching output malfunc- tions. Leuze electronic GmbH + Co. KG BCL 508...
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The functions of the individual switching inputs/outputs are programmed via the display or via parameterization in the webConfig tool under the Switching input or Switching output heading. For further information, see also Chapter 10 "Starting up the device - Configuration" on page 59. Leuze electronic GmbH + Co. KG BCL 508...
CAUTION! Ensure adequate shielding. The entire interconnection cable must be shielded and earthed. The RD+/RD- and TD+/TD- wires must be stranded in pairs. Use CAT 5 cables for the connection. Leuze electronic GmbH + Co. KG BCL 508...
Use CAT 5 cables for the connection. NOTE For use as stand-alone device or as the last participant in a linear topology, termination on the BUS OUT socket is not mandatory! Leuze electronic GmbH + Co. KG BCL 508...
The IP address can either be set permanently via display or webConfig tool or assigned dynamically via a DHCP server. Ethernet switch BCL 508 Other network participants PC / PLC host interface Figure 7.13: Ethernet in a star topology Leuze electronic GmbH + Co. KG BCL 508...
If the desired cable lengths are unavailable, you can assemble the cable yourself. When doing so, make certain that you connect TD+ on the M12 connector with RD+ on the RJ-45 connector and TD- on the M12 connector with RD- on the RJ-45 connector, respectively, etc. Leuze electronic GmbH + Co. KG BCL 508...
100 m for last BCL 100Base-TX Twisted Pair (min. Cat. 5) BCL – power sup- Not necessary ply unit Switching input 10 m Not necessary Switching output 10 m Not necessary Leuze electronic GmbH + Co. KG BCL 508...
See "Service menu" on page 52. Main menu Actions Actions • Various functions for scanner configuration and manual operation Start decoding Start alignment See "Actions menu" on page 52. Start auto setup Start teach-in Leuze electronic GmbH + Co. KG BCL 508...
Code UPC Code EAN Code 128 EAN Addendum Codabar Code 93 GS1 DataBar Omnidirectional GS1 DataBar Limited GS1 DataBar Expanded is configured, the current and all subsequent No code decoders are deactivated. Leuze electronic GmbH + Co. KG BCL 508...
Number of digits 4 0 to 64 characters Number of digits 5 0 to 64 characters Reading reliability Value from 2 to 100 Same as decoder 1 Check digit method Standard Same as decoder 1 Check digit transm. Standard Leuze electronic GmbH + Co. KG BCL 508...
Reading gate Reading gate start/stop start/stop Reading gate stop Rd. gate start Teach reference code Autoconfig start/stop The function set here is carried out after the switching input is acti vated. Leuze electronic GmbH + Co. KG BCL 508...
Value from 0 to 65535 Pulse duration Value from 0 to 65535 See switching input/output 1 Activation function 2 Valid read result See switching input/output 1 Deactivation func- Reading gate start tion 2 Leuze electronic GmbH + Co. KG BCL 508...
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If DHCP is activated, the device obtains its settings for IP activated address, gateway and net mask from a DHCP server. The manual settings made above have no effect, but are retained and are again active if DHCP is deactivated. Leuze electronic GmbH + Co. KG BCL 508...
• Spanish • French • Italian • Chinese The display language and the language of the webConfig user interface are synchronized. The setting in the display affects the webConfig tool and vice versa. Leuze electronic GmbH + Co. KG BCL 508...
Menu description Service menu Diagnosis This menu item is used exclusively for service purposes by Leuze electronic. Status messages This menu item is used exclusively for service purposes by Leuze electronic. Actions menu Start decoding Here, you can perform a single reading via the display.
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The following information is displayed: RC13 Means that ReferenceCode number 1 is stored in RAM. This is always output Defined code type (see auto setup) Defined code information (1 … 63 characters) Leuze electronic GmbH + Co. KG BCL 508...
Press the ESC button twice to return to the main menu. Network configuration Information on network configuration can be found in chapter "Starting up the device - Configuration" on page 59. Leuze electronic GmbH + Co. KG BCL 508...
Upon successful installation of the USB driver, an icon BCL 50xi automatically appears on the desktop. To check: In the Windows device manager, a device called "Leuze electronic, USB Remote NDIS Network Device" appears under the "Network adapter" device class following successful USB registration.
PC via the USB interface and that voltage is connected. Or alternatively: Open a browser on your PC and enter the following address: 192.168.61.100. This is the default Leuze service address for communication with bar code readers of the BCL 500 series.
Starting up the device – Leuze webConfig tool Short description of the webConfig tool The webConfig tool has 5 main menus: • Process with the current read bar code information. • Alignment for manually starting read processes and for aligning the bar code reader. The results of the read processes are displayed immediately.
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Starting up the device – Leuze webConfig tool An overview of the modules: • Decoder Definition of code types, code-type features and number of digits of the labels that are to be decoded • Data processing Filtering and processing of the decoded data •...
PC/laptop. NOTE Notes on use see chapter 9 "Starting up the device – Leuze webConfig tool". Via display The display offers basic configuration options for the device. Configuration via the display is appropriate if you want to configure simple reading tasks and you cannot or do not want to set up a USB connection between the device and a PC/laptop.
The device responds to ping commands. A simple test to determine whether the address assign- ment was successful is to enter the previously configured IP address in a ping command (e.g. ping 192.168.60.101 in a command line window under Windows). Leuze electronic GmbH + Co. KG BCL 508...
In TCP client mode, the device actively establishes the connection to the primary host system (PC / PLC as server). The device requires from the user the IP address of the server (host system) and the port Leuze electronic GmbH + Co. KG BCL 508...
In the Parameter menu, select the Ethernet menu item. Press the enter button to enter the menu. Select the Host communication menu item. Press the enter button to enter the menu. Select the UDP menu item. Leuze electronic GmbH + Co. KG BCL 508...
Via a switching input, you can: • Start decoding • Stop decoding • Start decoding and then stop decoding after a configurable time period • Read a reference code • Start the automatic code type configuration (AutoConfig) Leuze electronic GmbH + Co. KG BCL 508...
With the webConfig tool, you can store entire configurations of the device on data carriers and transfer them from these to the device. This storage of configuration data is especially useful if you want to store basic configurations which will require only minor changes. Leuze electronic GmbH + Co. KG BCL 508...
The device stores a copy of the current configuration in the external parameter memory. This copy is immediately updated when the configuration is changed via the display or by a superior host system (PC/PLC) via online commands. Leuze electronic GmbH + Co. KG BCL 508...
’H’ Description Carries out a software reset. The device is restarted and reinitialized, leaving it in the same state as when the supply voltage is switched on. Parameters Acknowledgment ’S’ (start character) Leuze electronic GmbH + Co. KG BCL 508...
’11’ Codabar ’12’ Code 93 ’13’ GS1 Databar Omnidirectional ’14’ GS1 Databar Limited ’15’ GS1 Databar Expanded zzzzzz: Contents of the decoded label. A appears if the label was not correctly read. Leuze electronic GmbH + Co. KG BCL 508...
’RTy’ Function ’1’ Defines reference code 1 ’2’ Defines reference code 2 ’+’ Activates the definition of reference code 1 up to the value of Parameter no_of_labels ’-’ Ends the teach event Leuze electronic GmbH + Co. KG BCL 508...
• Deactivation by a switching input • Deactivation upon reaching the specified read quality (equal scans) • Deactivation by timeout • Deactivation upon reaching a preset number of scans without information. Parameters Acknowledgment None Leuze electronic GmbH + Co. KG BCL 508...
Parameters ’OA [S1=<a>][;S2=<a>][;S3=<a>][;S4=<a>]’ <a> State of the switching output ’0’ ’1’ High Acknowledgment ’OA=<aa>’ Leuze electronic GmbH + Co. KG BCL 508...
Parameters ’PC<Source type><Target type>’ <Source type> Parameter data set that is to be copied, unit [dimensionless] Parameter data set in permanent memory Default or factory parameter set Leuze electronic GmbH + Co. KG BCL 508...
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Relative address of the data within the data set ’aaaa’ Four-digit, unit [dimensionless] <Data length> Length of the parameter data to be transferred ’bbbb’ Four-digit, unit [length in bytes] <BCC> Check sum calculated as specified under BCC type Leuze electronic GmbH + Co. KG BCL 508...
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Impermissible number of data requested ’06’ Requested data does not (any longer) fit in the transmission buffer ’07’ Impermissible address value ’08’ Read access after end of data set ’09’ Impermissible QPF data set type Leuze electronic GmbH + Co. KG BCL 508...
Acknowledgment ’PS=<aa>’ negative <aa> Status acknowledgment, unit [dimensionless] ’0’ No difference ’1’ Syntax error ’2’ Impermissible command length ’6’ Impermissible combination, parameter set 1 and parameter set 2 ’8’ Invalid parameter set Leuze electronic GmbH + Co. KG BCL 508...
Impermissible value for checksum type ’04’ Invalid check sum received ’05’ Impermissible data length ’06’ Invalid data (parameter limits violated) ’07’ Invalid start address ’08’ Invalid parameter set ’09’ Invalid parameter type Leuze electronic GmbH + Co. KG BCL 508...
Repairs to the device must only be carried out by the manufacturer. Contact your Leuze distributor or service organization should repairs be required. The addresses can be found in Chapter 14. NOTE When sending devices to Leuze electronic for repair, please provide an accurate description of the error. 12.3 Disposing ...
(FE) • Avoid EMC coupling caused by power cables laid parallel to device lines. • Overall network expansion exceeded • Check max. network expansion as a function of the max. cable lengths Leuze electronic GmbH + Co. KG BCL 508...
Support Support Service hotline You can find the contact information for the hotline in your country on our website www.leuze.com under Contact & Support. Repair service and returns Defective devices are repaired in our service centers competently and quickly. We offer you an extensive service packet to keep any system downtimes to a minimum.
2/5 Interleaved, Code 39, Code 128, EAN 128, EAN / UPC, Codabar, Code 93, GS1 DataBar Omnidirectional Bar code contrast (PCS) Ambient light tolerance 2000 lx (on the bar code) Number of bar codes per scan Leuze electronic GmbH + Co. KG BCL 508...
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For UL applications, use is only permitted in Class 2 circuits in accordance with the NEC (National Electric Code). The bar code readers are designed in accordance with protection class III for supply by PELV (protective extra-low voltage with reliable disconnection). Leuze electronic GmbH + Co. KG BCL 508...
The front cover heater remains activated until an inside temperature of 25 °C is reached. At temperatures above this, the front cover heater switches off and, with a switching hysteresis of 3 °C, back on again at an inside temperature below 22 °C. Leuze electronic GmbH + Co. KG BCL 508...
Wiring through of the voltage supply to multiple heating devices is not permis- sible. Standard, M12 preassembled cable not usable (insufficient cable cross-section) Environmental data Operating temperature -35°C … +40°C range Storage temperature -20°C … +70°C range Leuze electronic GmbH + Co. KG BCL 508...
Wiring through of the voltage supply to multiple heating devices is not permis- sible. Standard, M12 preassembled cable not usable (insufficient cable cross-section) Environmental data Operating temperature -35°C … +40°C range Storage temperature -20°C … +70°C range Leuze electronic GmbH + Co. KG BCL 508...
Technical data 15.3 Dimensioned drawings 15.3.1 Line scanner with / without heating Optical axis M4, 7 mm deep M4, 6 mm deep Figure 15.1: Dimensioned drawing - line scanner Leuze electronic GmbH + Co. KG BCL 508...
NOTE The optical swivel range and the opening angle are reduced on devices with heating; see "Reading field curves for heating devices" on page 97. Figure 15.2: Dimensioned drawing of oscillating-mirror scanner Leuze electronic GmbH + Co. KG BCL 508...
Therefore, above all, the module of a bar code is decisive for the size of the reading field. NOTE A rule of thumb: The smaller the module of the bar code is, the smaller the maximum reading distance and reading field width will be. Leuze electronic GmbH + Co. KG BCL 508...
Zero position of the reading distance Reading conditions for the reading field curves Bar code type 2/5 Interleaved Ratio 1:2.5 ANSI specification Class A Reading rate > 75% Table 15.5: Reading conditions Leuze electronic GmbH + Co. KG BCL 508...
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Module = 0.3 mm Module = 0.35 mm Module = 0.5 mm Figure 15.8: "High Density" reading field curve for line scanner The reading field curve applies for the reading conditions stated in Table 15.5. Leuze electronic GmbH + Co. KG BCL 508...
Module = 0.5 mm Swivel range, ±20 ° Figure 15.10: Lateral "High Density" reading field curve for oscillating-mirror scanners The reading field curves apply for the reading conditions stated in Table 15.5. Leuze electronic GmbH + Co. KG BCL 508...
Module = 0.5 mm Module = 0.8 mm ... 1.0 mm Figure 15.11: "Medium Density" reading field curve for line scanner The reading field curves apply for the reading conditions stated in Table 15.5. Leuze electronic GmbH + Co. KG BCL 508...
Module = 0.8 mm ... 1.0 mm Swivel range, ±20 ° Figure 15.13: Lateral "Medium Density" reading field curve for oscillating-mirror scanners The reading field curves apply for the reading conditions stated in Table 15.5. Leuze electronic GmbH + Co. KG BCL 508...
Module = 0.5 mm Module = 0.8 mm Module = 1.0 mm Figure 15.14: "Low Density" reading field curve for line scanner The reading field curves apply for the reading conditions stated in Table 15.5. Leuze electronic GmbH + Co. KG BCL 508...
Module = 1.0 mm Swivel range, ±20 ° Figure 15.16: Lateral "Low Density" reading field curve for oscillating-mirror scanners The reading field curves apply for the reading conditions stated in Table 15.5. Leuze electronic GmbH + Co. KG BCL 508...
Module = 0.8 mm Module = 1.0 mm Figure 15.17: "Ultra Low Density" reading field curve for line scanner The reading field curves apply for the reading conditions stated in Table 15.5. Leuze electronic GmbH + Co. KG BCL 508...
Module = 1.0 mm Swivel range, ±20 ° Figure 15.19: Lateral "Ultra Low Density" reading field curve for oscillating-mirror scanners The reading field curves apply for the reading conditions stated in Table 15.5. Leuze electronic GmbH + Co. KG BCL 508...
Module = 0.35 mm Module = 0.5 mm Figure 15.20: "High Density" reading field curve for line scanner with heating The reading field curve applies for the reading conditions stated in Table 15.5. Leuze electronic GmbH + Co. KG BCL 508...
Module = 0.5 mm Swivel range, ±12 ° Figure 15.22: Lateral "High Density" reading field curve for oscillating-mirror scanners with heating The reading field curves apply for the reading conditions stated in Table 15.5. Leuze electronic GmbH + Co. KG BCL 508...
Module = 0.8 mm ... 1.0 mm Figure 15.23: "Medium Density" reading field curve for line scanner with heating The reading field curves apply for the reading conditions stated in Table 15.5. Leuze electronic GmbH + Co. KG BCL 508...
Module = 0.8 mm ... 1.0 mm Swivel range, ±12 ° Figure 15.25: Lateral "Medium Density" reading field curve for oscillating-mirror scanners with heating The reading field curves apply for the reading conditions stated in Table 15.5. Leuze electronic GmbH + Co. KG BCL 508...
Module = 0.8 mm Module = 1.0 mm Figure 15.26: "Low Density" reading field curve for line scanner with heating The reading field curves apply for the reading conditions stated in Table 15.5. Leuze electronic GmbH + Co. KG BCL 508...
Module = 1.0 mm Swivel range, ±12 ° Figure 15.28: Lateral "Low Density" reading field curve for oscillating-mirror scanners with heating The reading field curves apply for the reading conditions stated in Table 15.5. Leuze electronic GmbH + Co. KG BCL 508...
Module = 0.8 mm Module = 1.0 mm Figure 15.29: "Ultra Low Density" reading field curve for line scanner with heating The reading field curves apply for the reading conditions stated in Table 15.5. Leuze electronic GmbH + Co. KG BCL 508...
Module = 1.0 mm Swivel range, ±12 ° Figure 15.31: Lateral "Ultra Low Density" reading field curve for oscillating-mirror scanners with heating The reading field curves apply for the reading conditions stated in Table 15.5. Leuze electronic GmbH + Co. KG BCL 508...
BCL 508 OL 100 Oscillating-mirror scanner 501 09906 BCL 508 SL 102 H Line scanner, front beam exit, with heating 501 09908 BCL 508 OL 100 H Oscillating-mirror scanner with heating 501 09909 Leuze electronic GmbH + Co. KG BCL 508...
Mounting device for ITEM 50111224 Table 16.7: Accessory - Reflector for AutoReflAct Type designation Description Part no. Reflective tape no. 4 / Reflective tape as reflector for AutoReflAct operation 50106119 100 x 100 mm Leuze electronic GmbH + Co. KG BCL 508...
AMPERSAND Ampersand ’ APOSTROPHE Apostrophe OPEN. PARENTHESIS Open parenthesis CLOS. PARENTHESIS Closed parenthesis ASTERISK Asterisk PLUS Plus sign COMMA Comma HYPHEN (MINUS) Hyphen PERIOD (DECIMAL) Period (decimal) SLANT Slant Number Number Number Leuze electronic GmbH + Co. KG BCL 508...
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‘ GRAVE ACCENT Grave accent Lower case letter Lower case letter Lower case letter Lower case letter Lower case letter Lower case letter Lower case letter Lower case letter Lower case letter Leuze electronic GmbH + Co. KG BCL 508...
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Service Diagnosis Number of readings, reading gates, reading rate / non-reading rate etc. see page 52 Status messages Only for use by Leuze personnel for service purposes Actions Start decoding Stop decoding Performs a single read operation see page 52...
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