Leuze BCL604i Operating Instructions Manual
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Leuze BCL604i Operating Instructions Manual

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BCL 604i
Bar Code Reader
O r i g i n a l o p e r a t i n g i n s t r u c t i o n s

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Summary of Contents for Leuze BCL604i

  • Page 1 BCL 604i Bar Code Reader O r i g i n a l o p e r a t i n g i n s t r u c t i o n s...
  • Page 2 © 2015 Leuze electronic GmbH + Co. KG In der Braike 1 D-73277 Owen / Germany Phone: +49 7021 573-0 Fax: +49 7021 573-199 http://www.leuze.com info@leuze.de Leuze electronic BCL 604i...

  • Page 3: Table Of Contents

    Menu description ..........35 Leuze electronic...
  • Page 4 Operation ............. . 42 Commissioning – Leuze electronic webConfig tool ..... . 45 Connecting the service USB interface .
  • Page 5 13.1 What to do should servicing be required? ........105 Leuze electronic...
  • Page 6 17.2.2Module 0.5 ............126 Leuze electronic...

  • Page 7: About This Document

    Text passages with this symbol provide you with further information. Symbols for action steps  Text passages with this symbol instruct you to perform actions. Table 1.3: Terms and abbreviations Bar code reader Code reconstruction technology Leuze electronic BCL 604i...

  • Page 8: Safety

    The device must not be tampered with and must not be changed in any way. The device must not be opened. There are no user-serviceable parts inside. Repairs must only be performed by Leuze electronic GmbH + Co. KG. Competent persons Connection, mounting, commissioning and adjustment of the device must only be carried out by competent persons.

  • Page 9: Exemption Of Liability

    Safety Exemption of liability Leuze electronic GmbH + Co. KG is not liable in the following cases: • The device is not being used properly. • Reasonably foreseeable misuse is not taken into account. • Mounting and electrical connection are not properly performed.
  • Page 10 CLASS 2 LASER PRODUCT EN 60825-1:2007 AVOID EXPOSURE – LASER RADIATION IS EMITTED FROM THIS APERTURE Laser aperture Laser warning sign Laser information sign with laser parameters Figure 2.2: Laser aperture, laser warning and information signs - oscillating-mirror scanner Leuze electronic BCL 604i...
  • Page 11 2 mW Pulse duration: <150 µs <150 µs Wavelength: 405 nm 405 nm CLASS 2 LASER PRODUCT IEC 60825-1:2007 Complies with 21 CFR 1040.10 GB7247.1-2012 Figure 2.3: Laser warning and information signs – supplied stick-on labels Leuze electronic BCL 604i...

  • Page 12: Device Description

    • Numerous interface variants facilitate connection to the superior systems • RS 232, RS 422 as well as with integrated multiNet plus master • RS 485 and multiNet plus slave • alternatively, various fieldbus systems, such as PROFINET-IO Ethernet TCP/IP Ethernet /IP Ethernet PROFIBUS DP Leuze electronic BCL 604i...
  • Page 13 • Four freely programmable switching inputs/outputs for the activation or signaling of states • Automatic monitoring of the read quality with autoControl • Automatic recognition and setting of the bar code type using autoConfig • Reference code comparison • Heavy-duty housing of degree of protection IP 65 Leuze electronic BCL 604i...

  • Page 14: Device Construction

    Device description Device construction Reading window Control panel with display, LEDs and buttons M12 connection technology USB interface Dovetail mounting M4 mounting thread Figure 3.2: Device construction Leuze electronic BCL 604i...

  • Page 15: Connection Technology

    PWR, M12 plug (A-coded) Figure 3.3: Location of the electrical connections Display elements 3.5.1 Structure of the control panel LED PWR LED NET Navigation buttons Escape button Enter button Display Figure 3.4: Structure of the control panel Leuze electronic BCL 604i...

  • Page 16: Status Display And Operation

    • No bar code reading possible • Voltage connected • Self test running • Initialization running Green, continu- Device OK ous light • Bar code reading possible • Self test successfully finished • Device monitoring active Leuze electronic BCL 604i...

  • Page 17: Operational Controls

    An accidental incorrect entry can be corrected by selecting the left arrow button and then pressing the enter button. Then use the navigation buttons to select save and save the set value by pressing the enter button. Selecting options Set the desired option with the navigation buttons and the enter button Leuze electronic BCL 604i...

  • Page 18: External Parameter Memory

    USB connection on the device. Then, take the connector hood of the USB memory stick and screw this over the plugged-in USB memory stick to the service interface to close the system and ensure degree of protection IP 65. Leuze electronic BCL 604i...

  • Page 19: Functions

    A multi-language display with buttons is used to operate the device as well as for visualization purposes. Two LEDs provide additional optical information on the current operating state of the device. Leuze electronic BCL 604i...

  • Page 20: Autoreflact

    You will find a matching reflector in Accessories, and more are available on request. Figure 4.2: Reflector arrangement for autoReflAct The autoReflAct function uses the scanning beam to simulate a photoelectric sensor and thus permits an activation without additional sensors. Leuze electronic BCL 604i...

  • Page 21: Autoconfig

    Device settings for operating the device on the Profibus are managed and configured exclusively by the Profibus controller (PLC). Permanent changes must be carried out here! For further information, see chapter 10 "Starting up the device - Configuration". Leuze electronic BCL 604i...

  • Page 22: Reading Techniques

    In this way, the device can also scan larger areas or spaces for bar codes. The reading field height (and the scan line length useful for evaluation) depends on the reading distance due to the optical opening angle of the oscillating mirror. Leuze electronic BCL 604i...

  • Page 23: Omnidirectional Reading

    In order to read arbitrarily oriented bar codes on an object, at least 2 bar code readers are necessary. If the bar code is not printed over-square, i.e. bar length > code length, bar code readers with integrated code reconstruction technology are necessary. Figure 5.3: Principle arrangement for omnidirectional reading Leuze electronic BCL 604i...

  • Page 24: Mounting

    Total reflection occurs whenever the laser light of the bar code reader is directly incident on the surface of the bar code at an angle of 90°. The light directly reflected by the bar code may overload the bar code reader and thereby cause non-readings! Leuze electronic BCL 604i...

  • Page 25: Avoiding Total Reflection – Oscillating-Mirror Scanner

    This means that in order to be on the safe side and to avoid total reflection, the device with oscillating mirror must be inclined upward or downward 20° … 30°! Zero position Bar code Distance acc. to reading field curves ±25° Figure 6.2: Total reflection – oscillating-mirror scanner Leuze electronic BCL 604i...

  • Page 26: Possible Read Angles Between Device And Bar Code

    • The display of MS under the device address indicates that the USB memory stick is correctly con- nected and functional. Replacing a defective device  Uninstall the defective device.  Remove the external parameter memory from the defective device by unscrewing the protection hood. Leuze electronic BCL 604i...
  • Page 27 Cancel and activate with the enter button Make sure you select Cancel. Otherwise, the configuration in the external parameter memory is lost! The configuration is now imported from the external parameter memory and the device is immediately operational without any further configuration. Leuze electronic BCL 604i...

  • Page 28: Electrical Connection

    SW In/Out, M12 socket (A-coded) Bus Out, M12 socket (B-coded) Host/Bus In, M12 socket (B-coded) PWR, M12 plug (A-coded) Figure 7.1: Connections of the device Described in detail in the following are the individual connections and pin assignments. Leuze electronic BCL 604i...

  • Page 29: Pwr – Voltage Supply And Switching Inputs/Outputs 3 And 4

    PROFIBUS are again active! The external wiring as switching input and switching output is described in the following. For the respective function assignment to the switching inputs/outputs see chapter 10. Leuze electronic BCL 604i...
  • Page 30 60 mA at +10 … +30 V DC in normal operation! By default, the two switching inputs/outputs SWIO_3 and SWIO_4 are configured so that switch- ing input SWIO_3 activates the reading gate and switching output SWIO_4 switches on “No Read”. Leuze electronic BCL 604i...

  • Page 31: Service – Usb Interface (Type A)

    The entire interconnection cable must absolutely be shielded acc. to the USB specifications. Cable length must not exceed 3 m.  Use the Leuze-specific USB service cable (see chapter 15 "Ordering information and accessories") for the connection and use a service PC to configure.
  • Page 32 Switching output connection diagram SWIO_1 / SWIO_2 NOTICE Each configured switching output is short-circuit proof! Do not load the respective switching output of the device with more than 60 mA at +10 … +30 V DC in normal operation! Leuze electronic BCL 604i...
  • Page 33 Ensure adequate shielding. The entire interconnection cable must be shielded and earthed. BUS OUT To set up the PROFIBUS with additional participants, the device makes available another interface of type PROFIBUS DP OUT. Figure 7.10: M12 socket (B-coded) Leuze electronic BCL 604i...

  • Page 34: Profibus Termination

    BCL – host PROFIBUS DP Acc. to PNO specifications Acc. to PNO specifica- tions BCL – power supply 30 m Not necessary unit Switching input 10 m Not necessary Switching output 10 m Not necessary Leuze electronic BCL 604i...

  • Page 35: Menu Description

    PROFIBUS. Upon connection to the PROFIBUS, the device receives all param- eters from the PLC. Parameter menu Parameter handling The Parameter handling submenu is used to lock and release the parameter input via the display and for resetting to default values. Leuze electronic BCL 604i...
  • Page 36 If Standard is set, the check digit method intended for the respec- tive code type is used. Check digit transmis- Standard Standard sion Not standard Specifies whether the check digit is transmitted. Standard means that the transmission matches the standard intended for the respective code type. Leuze electronic BCL 604i...
  • Page 37 Value from 2 to 100 Check digit method As decoder 1 Standard Check digit transmis- As decoder 1 Standard sion Digital SWIO The Digital SWIO submenu is used to configure the 4 switching inputs/outputs of the device. Leuze electronic BCL 604i...
  • Page 38 Function No BCL600i function Reading gate Reading gate start/stop start/stop Reading gate stop -Reading gate start Teach reference code Autoconfig start/stop The function set here is carried out after the switching input is activated. Leuze electronic BCL 604i...
  • Page 39 OFF / ON Signal delay Value from 0 to 65535 Pulse duration Value from 0 to 65535 Activation function 2 see switching input/output 1 Valid read result Deactivation function 2 see switching input/output 1 Reading gate start Leuze electronic BCL 604i...
  • Page 40 The PROFIBUS permits an address range from 0 to 126. Address 126 must not be used for data communication. It may only be used temporarily for commissioning. The default address is 126. The address must be assigned separately for each bar code reader of type BCL 604i Leuze electronic BCL 604i...

  • Page 41: Language Selection Menu

    When operating the device on the PROFIBUS, the language configured in the GSD file is used in the display. Service menu Diagnostics This menu item is used exclusively for service purposes by Leuze electronic. Status messages This menu item is used exclusively for service purposes by Leuze electronic. Actions menu Start decoding Here, you can perform a single reading via the display.

  • Page 42: Operation

    Means that ReferenceCode number 1 is stored in RAM. This is always output Defined code type (see auto-setup) Defined code information (1 … 63 characters) Operation Shown here is an example describing important operating procedures in detail. Leuze electronic BCL 604i...
  • Page 43 In order to enter the password, parameter enabling must be activated. A selected password is saved with save. If the password is not known, the master password 2301 can always be used to enable the de- vice. Leuze electronic BCL 604i...
  • Page 44 If a password is desired for PROFIBUS operation, it must be configured via module 62 (see chapter 10.11.3 "Module 62 – Display"). Network configuration For information on configuring PROFIBUS see chapter 10 "Starting up the device - Configuration". Leuze electronic BCL 604i...

  • Page 45: Commissioning – Leuze Electronic Webconfig Tool

    Upon successful installation of the USB driver, an icon automatically appears on the desktop. To check: In the Windows device manager, a device called “Leuze electronic, USB Remote NDIS Network Device” appears under the “Network adapter” device class following successful USB registration.

  • Page 46: Short Description Of The Webconfig Tool

    Or alternatively: Open a browser on your PC and enter the following address: 192.168.61.100. This is the default Leuze service address for communication with bar code readers of the BCL 600i series. In both cases, the following start page appears on your PC.

  • Page 47: Module Overview In The Configuration Menu

    Commissioning – Leuze electronic webConfig tool Module overview in the Configuration menu The adjustable parameters of the device are clustered in modules in the Configuration menu. Figure 9.2: Module overview in the webConfig tool The webConfig tool is completely contained in the firmware of the device. Depending on firmware version, the module overview may vary from that shown above.

  • Page 48: Starting Up The Device - Configuration

    Class 2 masters are defined for commissioning purposes. Additional services facili- tate easier configuration as well as device diagnosis. Slave The slave is a peripheral device which makes available input data for the control and receives output data from the control. Leuze electronic BCL 604i...

  • Page 49: Expanded Dp Functions

    Measures to be performed prior to the initial commissioning  Before commissioning, familiarize yourself with the operation and configuration of the device.  Before connecting the supply voltage, recheck all connections and ensure that they have been properly made. Leuze electronic BCL 604i...

  • Page 50: Setting The Address

    Activate the desired selection with the enter button  In the main menu, select the Parameter menu.  Select the PROFIBUS menu item.  Press the enter button to enter the menu. Leuze electronic BCL 604i...

  • Page 51: Commissioning Via The Profibus

    PROFIBUS, all parameters are set to default values. If these parameters are not changed by the user, the device functions with the default settings delivered by Leuze electronic. For the default settings of the device, please refer to the following module descriptions.

  • Page 52: Permanently Defined Parameters/Device Parameters

    Digits 2 Decodable number of digits; in the case of a UNSIGNED8 0 … 63 range, this number defines the upper limit. Digits 3 Decodable number of digits in the enumeration UNSIGNED8 0 … 63 mode. Leuze electronic BCL 604i...
  • Page 53 Decodable number of digits in the enumeration UNSIGNED8 0 … 63 mode. Digits 3.4 Decodable number of digits in the enumeration UNSIGNED8 0 … 63 mode. Digits 3.5 Decodable number of digits in the enumeration UNSIGNED8 0 … 63 mode. Leuze electronic BCL 604i...
  • Page 54 Parameter length 33 bytes Input data None Output data None Notice on number of digits If 0 is specified in a field for the number of digits, the corresponding parameter is ignored by the device firmware. Example: Leuze electronic BCL 604i...

  • Page 55: Overview Of The Project Modules

    Code reconstruction technology Support of code reconstruction technology Control Activations Control bits for activation of the standard reading operation Reading gate control Extended control of the reading gate Multi-label Output of several bar codes per reading gate Leuze electronic BCL 604i...
  • Page 56 Definition of placeholder characters for bar code segmentation, filtering, completion and refer- ence code processing Device-Functions Device status Display of the device status as well as control bits for reset and standby Laser control Switch-on and switch-off positions of the laser Leuze electronic BCL 604i...

  • Page 57: Decoder Modules

    10.6.1 Modules 1-4 – Code table extensions 1 to 4 Description The modules extend the code type tables of the device parameters and permit the additional definition of further 4 code types together with the respective number of digits. Leuze electronic BCL 604i...

  • Page 58: Module 5 – Code Type Features (Symbology)

    Refer to the notice on the number of digits (see chapter 10.4.4 "Permanently defined parameters/device parameters"). Parameter length 8 bytes Input data None Output data None 10.6.2 Module 5 – Code type features (symbology) Description The module defines extended features for various code types. Leuze electronic BCL 604i...

  • Page 59: Module 7 – Code Reconstruction Technology

    1: Switched on Processing end at If this parameter is set, a decoded bar code is 0: Switched off end of label only completely decoded after the scanning 1: Switched on beam has exited the entire bar code. Leuze electronic BCL 604i...

  • Page 60: Control Modules

    0 -> 1: Data has been pro- edgement data have been processed by the master. cessed by the master Only relevant in handshake mode (with ACK). 1 -> 0: Data has been pro- cessed by the master Leuze electronic BCL 604i...

  • Page 61: Module 11 – Reading Gate Control

    With the module, the reading gate control of the bar code reader can be adapted to the application. With different parameters from the bar code reader, a time-controlled reading gate may be created. In addition, it defines the internal criteria for the reading gate end and the completeness inspection. Leuze electronic BCL 604i...

  • Page 62: Module 12 – Multi-Label

    Output data None 10.7.3 Module 12 – Multi-label Description The module permits the definition of multiple bar codes with a different number of digits and/or code types in the reading gate and provides the necessary input data. Leuze electronic BCL 604i...

  • Page 63: Module 13 – Fragmented Read Result

    Parameters for module 13 Parameter Description Addr. Data type Value range Default Unit Fragment length The parameter defines the maximum length of UNSIGNED8 1 … 28 the bar code information per fragment. Parameter length 1 byte Leuze electronic BCL 604i...

  • Page 64: Module 14 – Interlinked Read Result

    Modules 30 … 40, on the other hand, can be combined freely with the decoding result modules. 10.8.1 Module 20 – Decoder state Description The module indicates the state of the decoding and of the automatic decoder configuration. Leuze electronic BCL 604i...

  • Page 65: Modules 21-27 – Decoding Result

    Upon data reset the input data is deleted, except for the reading gate status and the two toggle bits (see chapter 10.7.1 "Module 10 – Activations"). 10.8.2 Modules 21-27 – Decoding result Description The module defines the transfer of the actually decoded read results. The data is transmitted consistently over the entire range. Leuze electronic BCL 604i...
  • Page 66 2 bytes consistently + 4..28 bytes of bar code information depending on the module Output data None Remarks The remarks for module 20 – decoder state, apply in an analogous manner. In addition, all bytes beginning with address 1 are reset to the init. value. Leuze electronic BCL 604i...

  • Page 67: Module 30 – Data Formatting

    (see chapter 10.7.1 "Module 10 – Activations"). 10.8.4 Module 31 – Reading gate number Description The module defines input data for the communication of the number of reading gates since system start. Parameter None Leuze electronic BCL 604i...

  • Page 68: Module 32 – Reading Gate Time

    Relative position of the bar code in the scanner 0 … 1 SIGNED16 ±450 1/10 beam. The position is normalized to the zero degree position (middle position). Specified in 1/10 degrees. Input data length 2 byte consistent Output data None Leuze electronic BCL 604i...

  • Page 69: Module 34 – Reading Reliability (Equal Scans)

    Input data Table 10.26: Input data for module 36 Input data Description Addr. Data type Value range Init value Unit Scans with infor- See above 0 … 1 UNSIGNED16 0 … 65535 mation per bar code Leuze electronic BCL 604i...

  • Page 70: Module 37 – Decoding Quality

    A decoding result of type “No Read” has as code direction the value 2 = unknown! 10.8.12Module 39 – Number of digits Description The module defines input data for the communication of the number of digits of the currently transmitted bar code. Parameter None Leuze electronic BCL 604i...

  • Page 71: Module 40 – Code Type

    Relative position of the bar code in the swivel 0 … 1 SIGNED16 -200 … +200 1/10° swivel range range. The position is normalized to the zero position (middle position). Specified in 1/10 degrees. Input data length 2 bytes Leuze electronic BCL 604i...

  • Page 72: Data Processing

    8 byte Input data None Output data None All comparison criteria are AND linked; this means all active comparisons must be fulfilled before the just- decoded bar code can be identified as already decoded and then deleted. Leuze electronic BCL 604i...

  • Page 73: Module 51 – Data Filtering

    10.7.1 "Module 10 – Activations", “Mode” parameter and the additional notices)! 10.10.1Module 52 – Segmentation according to the EAN process Description The module activates the segmentation according to the EAN process. The parameters specify the iden- tifiers to searched for and the output mode. Leuze electronic BCL 604i...

  • Page 74: Module 53 – Segmentation Via Fixed Positions

    5 characters, it does not have to be null terminated. 10.10.2Module 53 – Segmentation via fixed positions Description The module activates the segmentation via fixed positions. The parameters specify the identifiers to be searched for, the output mode, and the positions. Leuze electronic BCL 604i...
  • Page 75 0 … 127 the 3rd data value the third data value in the data string of the bar code. The first character in the bar code has position 1. If the parameter is = 0, it is deactivated. Leuze electronic BCL 604i...

  • Page 76: Module 54 – Segmentation According To Identifier And Separator

    Identifier 2 See identifier 1. STRING 1 … 5 bytes of ASCII 5 characters characters null termi- nated Identifier 3 See identifier 1. STRING 1 … 5 bytes of ASCII 5 characters characters null termi- nated Leuze electronic BCL 604i...

  • Page 77: Module 55 – String Handling Parameters

    5 characters, it does not have to be null terminated. 10.10.4Module 55 – String handling parameters Description This module is used to configure placeholder characters for the bar code segmentation, filtering, termina- tion, and reference code processing. Leuze electronic BCL 604i...

  • Page 78: Device Functions

    Init value Unit Device status This byte represents the device status UNSIGNED8 0: Device is ready 1: Initialization 10: Standby 11: Service 12: Diagnosis 13: Parameter enabled 0x80: Error 0x81: Warning Input data length 1 byte Leuze electronic BCL 604i...

  • Page 79: Module 61 – Laser Control

    1/10° increments within the visi- ble range of the laser. Parameter length 4 byte Input data None Output data None 10.11.3Module 62 – Display Description Set in this module are general parameters and parameters related to operation and the display. Leuze electronic BCL 604i...

  • Page 80: Module 63 – Alignment

    Input data Description Addr. Data type Value range Init value Unit Decoding quality Transmits the current decoding quality of the Byte 0 … 100 Percent- bar code located in the scanning beam Input data length 1 byte Leuze electronic BCL 604i...

  • Page 81: Module 64 – Oscillating Mirror

    Parameters for module 65 Parameter Description Addr. Data type Value range Default Unit Deflection angle Lateral beam exit in degrees relative to the 0 …1 SIGNED16 -100 … +100 1/10° zero position Parameter length 2 bytes Input data None Leuze electronic BCL 604i...

  • Page 82: Switching Inputs/ Outputs Swio 1 ... 4

    Figure 10.3: Example 2: Start-up delay > 0 and switch-on time > 0 In example 2, the activation duration of the output is only dependent on the selected switch-on time; the switch-off signal has no effect. Leuze electronic BCL 604i...

  • Page 83: Parameters For Operating As An Input

    Start-up delay td_on If the value of this parameter = 0, no start-up delay occurs for the activation of the input function; otherwise, the configured value represents the time in milliseconds by which the input signal is delayed. Leuze electronic BCL 604i...
  • Page 84 Figure 10.6: Switch-on time in input mode Switch-off delay td_off This parameter specifies the duration of the switch-off delay in ms. Start-up signal Switch-off signal Start-up delay td_on Switch-on time ton Switch-off delay td_off Figure 10.7: Switch-off delay in input mode Leuze electronic BCL 604i...

  • Page 85: Switch-On And Switch-Off Functions For Operation As An Output

    10.12.4Input functions for operation as an input Table 10.47: Input functions Name Value Comments No function No functionality Activation of the reading gate Reading gate deactivation only Reading gate activation only Reference bar code teach-in Start/stop autoconfiguration mode Leuze electronic BCL 604i...

  • Page 86: Module 70 – Switching Input/Output Swio1

    Reserved Free 13.2 … 13 Debounce time The parameter defines a debounce time which UNSIGNED16 0 … 1000 is implemented in software. Start-up delay The parameter influences the timing during UNSIGNED16 0 … 65535 switch-on. Leuze electronic BCL 604i...

  • Page 87: Module 71 – Switching Input/Output Swio2

    If the number of activation events of the UNSIGNED16 0..65535 (Event Counter) selected switch-on function reaches this com- parative value, the switching output is acti- vated. A deactivation event of the selected switch-off function resets the counter. Leuze electronic BCL 604i...

  • Page 88: Module 72 – Switching Input/Output Swio3

    1: HIGH (+Ub) whether the output is low-active (0) or high- active (1). Reserved Free 0.2 … 0.7 Start-up delay With this parameter, the output pulse may be UNSIGNED16 0 … 65535 delayed by a set time period. Leuze electronic BCL 604i...
  • Page 89 The DC bias level also defines whether the output is low-active (0) or high-active (1). Switching on an I/O configured as an output means switching to the active state; switching off, on the other hand, results in switching to the inactive or idle state. Leuze electronic BCL 604i...

  • Page 90: Module 73 – Switching Input/Output Swio4

    Reserved Free 13.2 … 13.7 Debounce time The parameter defines a debounce time which UNSIGNED16 0 … 1000 is implemented in software. Start-up delay The parameter influences the timing during UNSIGNED16 0 … 65535 switch-on. Leuze electronic BCL 604i...

  • Page 91: Module 74 – Swio Status And Control

    Comparison state Indicates whether the event counter has 0: Not exceeded switching output 3 exceeded the set comparative value. 1: Exceeded (Event Counter) The bit is reset to the init. value by resetting the event counter. Leuze electronic BCL 604i...

  • Page 92: Data Output

    [AF] for switching output 4 back to zero. 1 -> 0: No function Reserved Byte Output data length: 2 bytes 10.13 Data output 10.13.1Module 80 – Sorting Description Module to support the sorting of the output data. Leuze electronic BCL 604i...

  • Page 93: Reference Code Comparison

    The function is split into two comparison units which can be configured independently of each other. 10.14.1Module 81 – Reference code comparator 1 Description The module defines the mode of operation of reference code comparator 1. Leuze electronic BCL 604i...
  • Page 94 If this condition is not satisfied, no positive reference code comparison is achieved. Parameter length 8 byte Input data None Output data None Leuze electronic BCL 604i...

  • Page 95: Module 82 – Reference Code Comparator 2

    1: Completeness comparison within a reading gate were actually read. If this switched on. condition is not satisfied, no positive reference code comparison is achieved. Parameter length 8 byte Input data None Leuze electronic BCL 604i...

  • Page 96: Module 83 – Reference Code Comparison Pattern 1

    The defined comparison pattern affects both reference code comparators (module 81 – refer- ence code comparator 1 and module 82 – reference code comparator 2). 10.14.4Module 84 – Reference code comparison pattern 2 Description This module can be used to define the 2nd comparison pattern. Leuze electronic BCL 604i...

  • Page 97: Special Functions

    Signal state of the AutoRefl module 0: Reflector is recognized 1: Reflector is hidden Auto Control result Indicates whether the result of the AutoControl 0: Quality good function was a good or bad reading. 1: Quality bad Leuze electronic BCL 604i...

  • Page 98: Module 91 – Autoreflact (Automatic Reflector Activation)

    The module defines the mode of operation of the function AutoControl. The function monitors the quality of the decoded bar codes and compares these with a limit value. If the limit is reached, a status is set. Leuze electronic BCL 604i...

  • Page 99: Example Configuration: Indirect Activation Via The Plc

    10.16 Example configuration: Indirect activation via the PLC 10.16.1Task • Reading of a 10-digit code in 2/5 Interleaved format • Activation of the device via the PLC Code sample Code 2/5 Interleaved 10 digits with check digit Leuze electronic BCL 604i...

  • Page 100: Procedure

    10.17 Sample configuration: Direct activation via the switching input 10.17.1Task • Reading of a 12-digit bar code in 2/5 Interleaved format • Direct activation of the device via a photoelectric sensor Code sample Code 2/5 Interleaved 12 digits with check digit Leuze electronic BCL 604i...

  • Page 101: Procedure

    The decoding result is transmitted in the following 12 bytes. Internal processing Internal data processing. Photoelectric sensor from 1 -> The beam of the photoelectric sensor is cleared and sets the switching input of the device to 0. This deactivates the scanner. Leuze electronic BCL 604i...
  • Page 102 M 23 byte 1 = 1 = 1. M 23 byte 2 = result The data length is entered in byte 1. The result hex 3F (? = no read) is transmitted. Internal processing Internal data processing. Leuze electronic BCL 604i...

  • Page 103: Care, Maintenance And Disposal

    NOTICE Do not use aggressive cleaning agents such as thinner or acetone to clean the device. 11.2 Servicing 11.3 Disposing  For disposal observe the applicable national regulations regarding electronic components. Leuze electronic BCL 604i...

  • Page 104: Diagnostics And Troubleshooting

    (FE) • Avoid EMC coupling caused by power cables laid parallel to device lines • Overall network expansion exceeded • Check max. network expansion as a func- tion of the max. cable lengths Leuze electronic BCL 604i...

  • Page 105: Service And Support

    Monday to Friday 8.00 a.m. to 5.00 p.m. (UTC+1) E-mail: service.identify@leuze.de Return address for repairs: Service center Leuze electronic GmbH + Co. KG In der Braike 1 D-73277 Owen / Germany 13.1 What to do should servicing be required? Please use this chapter as a master copy should servicing be required! Enter the contact information and fax the form together with your service order to the fax number given below.

  • Page 106: Technical Data

    2000 lx (on the bar code) Number of bar codes per scan Table 14.3: Interface Interface type 1x RS 485 on 2x M12 (B) Protocols PROFIBUS DP Baud rate 9.6 Kbaud … 12 MBaud Data formats Slave DPV1 Leuze electronic BCL 604i...

  • Page 107: Oscillating-Mirror Scanner

    This is a Class A product. In a domestic environment this product may cause radio interference, in which case the oper- ator may be required to take adequate measures. 14.1.2 Oscillating-mirror scanner Specifications are the same as for line scanner with the following differences: Leuze electronic BCL 604i...
  • Page 108 14.4 "Reading field curves / optical data" Table 14.9: Electrical equipment Power consumption Max. 14 W Table 14.10: Mechanics Weight 1.5 kg Dimensions (H x W x D) 84 x 173 x 147 mm Leuze electronic BCL 604i...

  • Page 109: Dimensioned Drawings

    Technical data 14.2 Dimensioned drawings Optical axis M4, 7 mm deep M4, 6 mm deep Figure 14.1: Dimensioned drawing - line scanner Leuze electronic BCL 604i...
  • Page 110 Technical data Optical axis Optical swivel range Opening angle M4, 7 mm deep M4, 6 mm deep Figure 14.2: Dimensioned drawing - oscillating-mirror scanner Leuze electronic BCL 604i...

  • Page 111: Dimensioned Drawings: Accessories

    Rods, Æ 16 … 20 mm Figure 14.3: BT 56 mounting device Holder, turnable 360° ITEM joint, adjustable ± 90° M8x16 screwable cylinder, M8 serrated washer, M8 sliding block, connectors for ITEM profile (2x) Figure 14.4: BT 59 mounting device Leuze electronic BCL 604i...

  • Page 112: Reading Field Curves / Optical Data

    The zero position of the reading distance always refers to the front edge of the housing of the beam exit and is shown for the two housing types of the device (see figure 14.6). Leuze electronic BCL 604i...
  • Page 113 Distance acc. to reading field curves Figure 14.6: Zero position of the reading distance Reading conditions for the reading field curves Table 14.11: Reading conditions Bar code type 2/5 Interleaved Ratio 1:2.5 ANSI specification class A Reading rate > 75% Leuze electronic BCL 604i...

  • Page 114: Medium Density (M) - Optics

    Module = 0.3 mm: 400 mm - 800 mm (400 mm depth of field) Module = 0.35 mm: 400 mm - 900 mm (500 mm depth of field) Figure 14.8: Lateral reading field curve - Medium Density for oscillating-mirror scanner Leuze electronic BCL 604i...

  • Page 115: Low Density (F) - Optics

    Module = 0.35 mm: 500 mm - 1200 mm (700 mm depth of field) Module = 0.5 mm: 450 mm - 1450 mm (1000 mm depth of field) Figure 14.9: Reading field curve - Low Density for line scanner Leuze electronic BCL 604i...
  • Page 116 Module = 0.35 mm: 500 mm - 1200 mm (700 mm depth of field) Module = 0.5 mm: 450 mm - 1450 mm (1000 mm depth of field) Figure 14.10:Lateral reading field curve - Low Density for oscillating-mirror scanner Leuze electronic BCL 604i...

  • Page 117: Ordering Information And Accessories

    M: Medium Density (medium distance) F: Low Density (large distance) Beam exit: 0 = perpendicular 1 = front A list with all available device types can be found on the Leuze electronic website at www.leuze.com. 15.2 Type overview Table 15.2: BCL 604i part numbers Part no.
  • Page 118 M12 socket for HOST or BUS IN 50038537 KD 02-5-SA M12 plug for BUS OUT 50109834 KDS BUS OUT M12 T-connector for BUS OUT Terminating resistor 50038539 TS 02-4-SO M12 M12 connector with integrated terminating resistor for BUS OUT Leuze electronic BCL 604i...
  • Page 119 External parameter memory 50108833 USB Memory Set External USB parameter memory Mounting devices 50027375 BT 56 Mounting device for rod 50111224 BT 59 Mounting device for ITEM 50106119 REF 4-A-100x100 Reflective tape as reflector for AutoReflAct opera- tion Leuze electronic BCL 604i...

  • Page 120: Ec Declaration Of Conformity

    The bar code readers of the BCL 600 series have been developed and manufactured in accordance with the applicable European standards and directives. The manufacturer of the product, Leuze electronic GmbH + Co. KG in D-73277 Owen, possesses a certi- fied quality assurance system in accordance with ISO 9001.

  • Page 121: Appendix

    Negative acknowledge SYNCHRONOUS IDLE Synchronization EOF TRANSM. BLOCK End of data transmission block CANCEL Invalid END OF MEDIUM End of medium SUBSTITUTE Substitution ESCAPE Escape FILE SEPARATOR File separator GROUP SEPARATOR Group separator RECORD SEPARATOR Record separator Leuze electronic BCL 604i...
  • Page 122 SLANT Slant Number Number Number Number Number Number Number Number Number Number COLON Colon SEMICOLON Semicolon < LESS THAN Less than EQUALS Equals > GREATER THAN Greater than QUESTION MARK Question mark COMMERCIAL AT Commercial AT Leuze electronic BCL 604i...
  • Page 123 Capital letter Capital letter Capital letter Capital letter Capital letter OPENING BRACKET Opening bracket REVERSE SLANT Reverse slant CLOSING BRACKET Closing bracket CIRCUMFLEX Circumflex UNDERSCORE Underscore ‘ GRAVE ACCENT Grave accent Lower case letter Lower case letter Leuze electronic BCL 604i...
  • Page 124 Lower case letter Lower case letter Lower case letter Lower case letter Lower case letter Lower case letter Lower case letter OPENING BRACE Opening brace VERTICAL LINE Vertical line CLOSING BRACE Closing brace TILDE Tilde DELETE (RUBOUT) Delete Leuze electronic BCL 604i...

  • Page 125: Bar Code Samples

    Figure 17.1: Code type 01: Interleaved 2 of 5 Figure 17.2: Code type 02: Code 39 Figure 17.3: Code type 06: UPC-A Figure 17.4: Code type 07: EAN 8 Figure 17.5: Code type 08: EAN 128 Figure 17.6: Code type 10: EAN 13 Add-on Leuze electronic BCL 604i...

  • Page 126: Module 0.5

    Figure 17.7: Code type 11: Codabar Figure 17.8: Code 128 17.2.2 Module 0.5 Figure 17.9: Code type 01: Interleaved 2 of 5 Figure 17.10:Code type 02: Code 39 Figure 17.11:Code type 06: UPC-A Figure 17.12:Code type 07: EAN 8 Leuze electronic BCL 604i...
  • Page 127 Appendix Figure 17.13:Code type 08: EAN 128 Figure 17.14:Code type 10: EAN 13 Add-on Figure 17.15:Code type 11: Codabar Figure 17.16:Code 128 Leuze electronic BCL 604i...

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