Crane BARNES SITHE 4XSCD Installation And Operation Manual

Submersible chopper pump explosion proof, class 1, division 1, groups c & d, t4, dual/tri vane pumps 40/50/75-100hp, 1750rpm/1150rpm/870rpm
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INSTALLATION and OPERATION MANUAL
32 Frame
IMPORTANT!
Read all instructions in this manual before operating pump.
As a result of Crane Pumps & Systems, Inc., constant product improvement program,
product changes may occur. As such Crane Pumps & Systems reserves the right to
change product without prior written notification.
A Crane Co. Company
420 Third Street
Piqua, Ohio 45356
Phone: (937) 778-8947
Fax: (937) 773-7157
www.cranepumps.com
Submersible Chopper Pump
83 West Drive, Bramton
Ontario, Canada L6T 2J6
Phone: (905) 457-6223
Fax: (905) 457-2650
Explosion Proof, Class 1,
Division 1, Groups C & D, T4
4XSCD
Dual Vane Pumps
75 - 100HP, 1750RPM
6XSCD
Dual Vane Pumps
75 - 125HP, 1750RPM
This product may be covered by one or more of
the following patents and other patent(s) pending:
US Patent 7,931,473, NZ DSN NO. 424412,
NZ DSN NO. 424413, AUS DSN NO. 201812608,
AUS DSN NO. 201812609,
EU Design Reg. 005293040-0001
8XSCD
Dual Vane Pumps
75-100HP, 1750RPM
8XSCT
Tri Vane Pumps
75 - 150HP, 1750RPM
50 - 100HP, 1150RPM
40HP, 870RPM
10XSCD
Dual Vane Pumps
50 - 100HP, 1150RPM
40 - 50HP, 870RPM
Form No. 138551XPS-Rev. Q

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  • Page 1 Read all instructions in this manual before operating pump. As a result of Crane Pumps & Systems, Inc., constant product improvement program, product changes may occur. As such Crane Pumps & Systems reserves the right to change product without prior written notification. A Crane Co. Company...
  • Page 2: Table Of Contents

    START-UP REPORT ........................31 Other brand and product names are trademarks or registered trademarks of their respective holders. ® Barnes is a registered trademark of Crane Pumps & Systems, Inc 1995,1997,1998,1/2004, 4/05 , 1/06, 3/06, 9/06, 12/06, 2/07 Alteration Rights Reserved...
  • Page 3: Safety First

    WARNING! Operation against a closed discharge valve will cause premature bearing and seal failure on any pump, and on IMPORTANT! - Crane Pumps & Systems, Inc. is not end suction and self priming pump the heat build may cause responsible for losses, injury, or death resulting from a failure to the generation of steam with resulting dangerous pressures.
  • Page 4: Section A: General Information

    Barnes Pumps manufactures a break away fitting discharge Inc., Service Department in Piqua, Ohio, telephone (937) system designed to allow the submersible wastewater pump 778-8947 or Crane Pumps & Systems Canada, in Brampton, to be installed or removed without requiring personnel to Ontario, (905) 457-6223.
  • Page 5 B-3) Liquid Level Controls: B-4.1) Electrical Connections: It is recommended to use a liquid level control system When the electrical connections are made, the lead wires that allows the on and off point to be separated by at least from the power cable should be stripped so that the ground twelve inches.
  • Page 9 8 AWG, 6 AWG, 2 AWG 0 AWG / 18/5 - Dual Cord THREE PHASE 460-575 VOLT AC THREE PHASE 460-575 VOLT AC Power Cable Motor Lead ID Power Cable Motor Lead ID Green (Ground) Green Green (Ground) Green Black Black White White...
  • Page 10: Wiring Diagram

    WIRING DIAGRAM FIGURE 4 B-4.3) Overload Protection: Current sensing overloads must be provided in the pump A manual momentary start switch is required to prevent control panel and should be properly sized for the full load the automatic restarting of the motor when the thermostat current of the pump.
  • Page 11: Section: C Start-Up Operation

    If a panel is to be supplied locally, it is recommended that C-3.1) Identification Plate: the Crane Pumps & Systems Pump Monitor Relay (P/N Record the numbers from the pump’s identification plate on 134667) be used to perform the control circuit functions for...
  • Page 12: Section D: Preventative Maintenance

    C-3.2) Insulation Test: range to 30 Kilovolts breakdown. 3. If oil is found to be clean and uncontaminated (measure Before the pump is put into service, an insulation (megger) above 15 KV. breakdown), refill the seal chamber as per test should be performed on the motor. The resistance values section E-1.2.
  • Page 13 E-2.2) Reassembly: Stationary Member (4A) Pol- To install impeller (6), apply a thin film of oil to motor shaft ished Face Out and slide impeller straight onto shaft, keeping keyways lined up. Drive key (7) into keyway. Thread cap screw (8) and washer (8A) into shaft and torque to 45 ft.
  • Page 14: Section: F Replacement Parts

    SECTION: F REPLACEMENT PARTS F-1 ORDERING REPLACEMENT PARTS: When ordering replacement parts, ALWAYS furnish the following information: 1. Pump serial number and date code. (Paragraph F-4) 2. Pump model number. (Paragraph F-3) 3. Pump part number. (Paragraph F-2) 4. Part description. 5.
  • Page 15: Trouble Shooting

    TROUBLE SHOOTING CAUTION ! Always disconnect the pump from the electrical power source before handling. If the system fails to operate properly, carefully read instructions and perform maintenance recommendations. If operating problems persist, the following chart may be of assistance in identifying and correcting them: MATCH “CAUSE”...
  • Page 16: Cross-Sections, (Fig. 8) & Exploded Views, (Fig. 9)

    Cross Section FIGURE 8...
  • Page 17 Exploded View CORD ENTRY BOLTS TORQUE TO: 35FT/LBS. MUST BE METAL TO METAL TORQUE TO 35 + 1.4 FT/LBS. – CAUTION! ROTATING MACHINERY AMPUTATION OR SEVERE LACERATION CAN RESULT. APPLY GREEN LOCTITE RC603. TORQUE TO 140 + 1.4 FT/LBS. – CLEAN WEAR RING AND BORE PRIOR TO APPLYING CAUTION!
  • Page 18: Parts Lists

    XSC 32 Frame - PARTS LIST Seal Kit .........See Table on Page 26 (+) 9, 19, 60 O-Ring Kit ............140614-XP (☼) Hardware Kit ..........140609-XP (♦) 2, 7, 8, 8A Volute Kit ........See Table on Page 19 (■) 10, 11, 70 Slicer Blade Attachment Kit .....
  • Page 19 ‘Plug and Play’ Removeable Cord Assemblies Length Part No. Cord Size Max Amps Cord O.D. (feet) 138317XC 8/4 - 18/4 59.0 1.12in ± .02in (28.4mm ± .5mm) 138317XF 8/4 - 18/4 59.0 1.12in ± .02in (28.4mm ± .5mm) 138317XJ 8/4 - 18/4 59.0 1.12in ±...
  • Page 21 CURRENT DESIGN (AFTER JAN.-2019) Striker Plate Striker O-ring Shim Stock Spacing Model Flange Size Stock Kit 3XSCMPA 3 INCH 4XSCMC 4 INCH 4XSCMD 4 INCH 4XSCMB 4 INCH 4XSCME 4 INCH Not Available in 32 Frame 4XSCMEA 4 INCH 4XSCMS 4 INCH 4XSCDF 4 INCH...
  • Page 22 “I” Impeller Kit Component Info (Ref. ONLY) Trim Dia. Ductile Iron Nihard Ductile Iron Nihard mm (in) Slicer Blade Kit Slicer Blade Kit Blade Part No. Part No. 370mm (14.57in) 138928-ASSY-KIT 143368-ASSY-KIT 138928-C 143368-C 143266 142141-1000 365mm (14.37in) 138928TA-ASSY-KIT 143368TA-ASSY-KIT 138928TA-C 143368TA-C 143266...
  • Page 23 “K” Impeller Kit Component Info (Ref. ONLY) Trim Dia. Ductile Iron Nihard Ductile Iron Nihard mm (in) Slicer Blade Kit Slicer Blade Kit Blade Part No. Part No. 370mm (14.57in) 138930-ASSY-KIT 143370-ASSY-KIT 138930-C 143370-C 143340 143491-1125 365mm (14.37in) 138930TA-ASSY-KIT 143370TA-ASSY-KIT 138930TA-C 143370TA-C 143340...
  • Page 24 “M” Impeller Kit Component Info (Ref. ONLY) Trim Dia. Ductile Iron Nihard Ductile Iron Nihard mm (in) Slicer Blade Kit Slicer Blade Kit Blade Part No. Part No. 370mm (14.57in) 130829-ASSY-KIT 143284-ASSY-KIT 130829-C 143284-C 143412 143491-1000 365mm (14.37in) 130829TA-ASSY-KIT 143284TA-ASSY-KIT 130829TA-C 143284TA-C 143412...
  • Page 25 “W” Impeller Kit Component Info (Ref. ONLY) Trim Dia. Ductile Iron Nihard Ductile Iron Nihard mm (in) Slicer Blade Kit Slicer Blade Kit Blade Part No. Part No. 360mm (14.17in) 138100-ASSY-KIT 143295-ASSY-KIT 138100-C 143295-C 143473 143491-1125 355mm (13.98in) 138100TA-ASSY-KIT 143295TA-ASSY-KIT 138100TA-C 143295TA-C 143473...
  • Page 26 Seal Kit includes: Hardware Kit includes: • Volute O-Ring (option 1) • Volute attachment bolts • Volute O-Ring (option 2) • Impeller Key • Volute O-Ring (option 3) • Impeller attachment hardware • Volute O-Ring (option 4) • External Retaining Ring NOTE: Kit contains hardware your pump may not require.
  • Page 30 Notes...
  • Page 31: Warranty

    Crane Pumps & Systems, Inc. Distributor. RETURNED GOODS RETURN OF MERCHANDISE REQUIRES A “RETURNED GOODS AUTHORIZATION”. CONTACT YOUR LOCAL CRANE PUMPS & SYSTEMS, INC. DISTRIBUTOR. Products Returned Must Be Cleaned, Sanitized, Or Decontaminated As Necessary Prior To Shipment, To Insure That Employees Will Not Be Exposed To Health Hazards In Handling Said Material.

This manual is also suitable for:

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