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1.
Scope
This document specifies the steps from crimping the DF62W-series crimped terminals to
cables (AWG20 to AWG30) to inserting the terminals to crimping sockets,and inserting the
terminal into the crimp case, and the procedure for mounting the panel of the DF62WP
series.
2.
Connectors
 Crimping cases
DF62W # –  EP – 2.2 C
    
5
Name: DF62W or DF62WZ
Wire seal
#=None or A to E
No. of poles: 2 to 9
Connector types
S : Socket
EP: In-line plug
Contact pitch: 2.2 mm
Shape of connection/terminal
C
: Crimping case
 Crimping cases (Panel waterproof type)
DF62WP – */*/*/* EP – 2.2 C
Name: DF62WP
No. of poles: 2 to 9
" /" Indicates that the connector is a
composite connector with a number of
poles separated by it.
Connector types
EP: In-line plug
Contact pitch: 2.2 mm
Shape of connection/terminal
C
: Crimping case
 Water proof pin
DF62W – WP
Application
WP: Waterproof pin
COUNT
DESCRIPTION OF REVISIONS
5
3
TITLE
DF62W Series Cable Assembly Procedure
DF62WP series panel installation procedure
TECHICAL SPECIFICATION
FORM HC0011-9-1
 
DIS-H-00018787
DESIGNED
KI.SUGAWARA
HIROSE ELECTRIC CO.,LTD.
APPROVED
CHECKED
DESIGNED
WRITTEN
ETAD-H0760-00
CHECKED
DATE
HT.SATO
20230809
KI.AKIYAMA
20140215
OM.MIYAMOTO
20140214
KT.ISHII
20140213
KT.ISHII
20140213
5
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Summarization of Contents

2. Connectors
Crimping cases
Details the DF62W series crimping cases and their specifications.
Crimping cases (Panel waterproof type)
Details the DF62WP series panel waterproof crimping cases.
Water proof pin
Explains the application of DF62W waterproof pins.
3. Steps for harnessing
3.1. Cable stripping
Procedure for stripping cables according to quality standards.
3.2. Crimping
Steps for crimping terminals to cables using an applicator.
3.3. Insertion to crimping terminal sockets
How to insert crimped terminals into sockets for DF62W connectors.
3.4. Insertion of waterproof pin
Instructions for inserting waterproof pins into compatible series connectors.
3.5. Repair of crimped terminal
Procedure for removing and repairing crimped terminals.
4. Steps for mounting the panel of the DF62WP series
4.1. Mounting the panel
Aligning and inserting the connector into the panel.
4.1-b. Fixed with screws
How to fix the connector to the panel using screws.
4.2. Remove from panel
Steps for safely removing the connector from the panel.
5. Notes
Packing and storage
Guidelines for packing and storing assemblies to prevent damage.
Cable bending
Proper methods for bending cables to avoid stress and failure.
Cable bundling
Procedure for bundling cables to maintain integrity.
Repair of waterproof seal (DF62WP series)
How to correct a misaligned waterproof seal on DF62WP series.