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HRS DF63W Series Assembly Procedure
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HRS DF63W Series Assembly Procedure

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1.
Scope
This document specifies the steps from crimping the DF63W-series crimped terminals to
cables (AWG16 to AWG22) to inserting the terminals to crimping sockets.
2.
Connectors
 Crimping cases
DF63W # –  EP – 3.96 C
    
Name: DF63W
Wire seal
#=None or A
No. of poles: 2 to 6
Connector types
S : Socket
EP: In-line plug
Contact pitch: 3.96 mm
❻
Shape of connection
C: Crimping case
 Crimped terminals
DF63(W) – 1618 PCF
 
Name: DF63(W)
Compatible cables
1618: AWG16 to 18
2022: AWG20 to 22
Shape/packing
SCF : Socket terminal, reeled
SC : Socket terminal, separate
PCF : Plug terminal, reeled
PC : Plug terminal, separate
COUNT
DESCRIPTION OF REVISIONS
2
3
TITLE
DF63W Series Cable Assembly Procedure
TECHICAL SPECIFICATION
FORM HC0011-9-1
2
❻
DIS-H-00014188
DESIGNED
HT.SATO
HIROSE ELECTRIC CO.,LTD.
APPROVED
CHECKED
DESIGNED
WRITTEN
ETAD-H0814-00
CHECKED
DATE
SZ.ONO
20220621
KI.AKIYAMA
20150525
HK.UMEHARA
20150525
TO.HORII
20150525
TO.HORII
20150525
2
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Summary of Contents for HRS DF63W Series

  • Page 1 PCF : Plug terminal, reeled PC : Plug terminal, separate COUNT DESCRIPTION OF REVISIONS DESIGNED CHECKED DATE DIS-H-00014188 HT.SATO SZ.ONO 20220621 TITLE HIROSE ELECTRIC CO.,LTD. DF63W Series Cable Assembly Procedure APPROVED KI.AKIYAMA 20150525 CHECKED HK.UMEHARA 20150525 DESIGNED TO.HORII 20150525 WRITTEN TO.HORII 20150525...
  • Page 2 Steps for harnessing 3.1. Cable stripping Strip cables in accordance with Crimping Quality Standards (ATAD-H0810/0811). In so doing, make sure there is no scratch on cable cores. 3.2. Crimping Crimped terminals to cables using an applicator (AP105-DF63-1618-*), and check the crimping height and shape in accordance with the Table of crimping conditions and Crimping Quality Standards (ETAD-H0810/0811).
  • Page 3  Insert the crimped terminal to pass through the hole of wire seal. Hole of wire seal Hole of wire seal  To maintain performance reliability, do not tilt crimped terminals for insertion. Horizontal insertion  Tilted insertion  HIROSE ELECTRIC CO.,LTD. ETAD-H0814-00 3 / 6 FORM HC0011-9-2...
  • Page 4  Check that the lance of a crimping socket has been caught at the lance holder of a crimped terminal. (Slightly pull the terminal to check.) *To remove the crimped terminal halfway through insertion, pull the cable while pressing wire seal to prevent coming off.
  • Page 5 Precautions for handling 4.1. Packing and storage To pack or store assemblies, make sure overlapped connectors will not apply extreme load to the lack section. If load is applied to the lock section under high temperature and humidity for a long period of time, the lock section will be deformed which could lead poor fitting.
  • Page 6 4.5. Binding cable During cable binding, keep approximately 30mm length from end of connector to binding point. If the length is short , it could cause loosing the contact by stress. Binding Approx. over 30mm Approx. over 30mm HIROSE ELECTRIC CO.,LTD. ETAD-H0814-00 6 / 6 FORM HC0011-9-2...