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OPERATOR MANUAL
IMPORTANT INFORMATION, KEEP FOR OPERATOR
This manual provides information for:
MODELS TD/3 &
TDA/1
Domestic
STEAM JACKETED KETTLE
· Stainless Steel
· Table Top Mounted
· Direct Steam Heated
· Tilting
THIS MANUAL MUST BE RETAINED FOR FUTURE REFERENCE.
READ, UNDERSTAND AND FOLLOW THE INSTRUCTIONS AND
WARNINGS CONTAINED IN THIS MANUAL.
FOR YOUR SAFETY
Do not store or use gasoline or other flammable vapors
and liquids in the vicinity of this or any other appliance.
WARNING
Improper installation, adjustment, alteration, service
or maintenance can cause property damage, injury or
death. Read the installation, operating and maintenance
instructions thoroughly before installing or servicing this
equipment.
NOTIFY CARRIER OF DAMAGE AT ONCE
It is the responsibility of the consignee to inspect the container upon receipt of
same and to determine the possibility of any damage, including concealed dam-
age. Unified Brands suggests that if you are suspicious of damage to make a
notation on the delivery receipt. It will be the responsibility of the consignee to file
a claim with the carrier. We recommend that you do so at once.
Manufacture Service/Questions 888-994-7636.
Information contained in this document is known to be current and accurate at the time
of printing/creation. Unified Brands recommends referencing our product line websites,
unifiedbrands.net, for the most updated product information and specifications.
PART NUMBER 121006, REV. G (08/17)
888-994-7636, fax 888-864-7636
unifiedbrands.net
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Table of Contents
Related Manuals for Groen TDA/1-40
Summarization of Contents
General Safety Information
For Your Safety
General precautions for safe operation and proximity to flammable vapors.
Key Warnings
Critical warnings about installation, adjustment, alteration, service, and maintenance.
Operator Warnings and Precautions
General Cautions and Warnings
Safety guidelines regarding steam, hot surfaces, contents, and general use.
Tilting and Product Transfer Safety
Specific safety measures for tilting the kettle and transferring hot products.
Cleaning and Maintenance Safety
Precautions for using cleaners, sanitizers, and handling parts.
Service and Warranty Compliance
Warnings about unauthorized service and non-approved replacement parts.
Equipment Description
Kettle Features and Construction
Overview of the physical attributes, interior/exterior finish, and steam jacket design.
Model Specifications and Capacities
Detailed specifications, including capacity, diameter, and depth for TDC/3 and TDA/1 models.
Inspection and Unpacking
Unpacking and Initial Inspection
Procedure for removing packaging, inspecting for damage, and reporting issues.
Unit Handling and Skid Removal
Guidance on safe handling of the unit and removal from the shipping skid.
Installation Requirements
Mounting and Surface Support
Recommendations for installing and anchoring the kettle securely.
Steam Supply and Condensate Return
Connecting steam inlet, control valve, safety valve, and condensate return.
Initial Start-Up Procedure
Pre-Operation Checks
Steps to ensure the kettle is ready for use after installation.
Testing Steam Valve and Tilting
Checking safety valve function and the tilting mechanism.
Kettle Operation
Heating and Temperature Control
Using the steam inlet valve to control the heating rate.
Safe Tilting for Product Transfer
Detailed steps for safely tilting the kettle to pour contents.
Using the Kettle Cover
Instructions for safely attaching, removing, and handling the kettle cover.
Using the Basket Insert
Guide for using the optional basket insert for cooking specific products.
Sequence of Operation
Steam Heating Mechanism
Explanation of how steam enters the jacket, transfers heat, and condenses.
Condensate Removal and Vacuum Prevention
How the steam trap and check valve manage condensate and steam.
Cleaning and Sanitizing
Recommended Cleaning Tools and Agents
List of suggested tools, brushes, sanitizers, and cleaners.
Daily Cleaning Procedure
Step-by-step instructions for cleaning food-contact and external surfaces.
Sanitizing the Kettle
Procedures for applying sanitizing agents after cleaning.
Maintenance and Checks
Daily Safety Valve Operation Check
Procedure for checking the daily operation of the safety valve.
Periodic Component Inspection
Inspecting fittings, valves, and trunnion packings for wear and damage.
Troubleshooting Guide
Kettle Heating Issues
Steps to diagnose and resolve problems with the kettle not heating.
Safety Valve Steam Leaks
Troubleshooting for safety valves leaking small or large amounts of steam.
Pipe Fitting Leak Resolution
Methods to fix leaks at pipe fittings, including trunnion packing adjustments.
Parts List - 3-24 Quart Models
Component Identification and Part Numbers
Listing of parts with keys, descriptions, and part numbers for 3-24 quart models.
Kettle Body Specifications
Part numbers for kettle bodies based on capacity for TDC/3 models.
Parts List - 40-48 Quart Models
TDA/1 Kettle Body Specifications
Kettle body part numbers for TDA/1-40 and TDA/1-48 models.
Component Breakdown
Listing of parts with keys, descriptions, and part numbers for 40-48 quart models.
Trunnion Packings for 3-24 Quart Models
Packing Assembly Diagram
Diagram illustrating the assembly of trunnion packing rings.
Service Log
Maintenance and Service Record
Log for recording maintenance performed, dates, and personnel.
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