Groen TDB-20 Operators & Service Manual

Groen TDB-20 Operators & Service Manual

Steam jacketed kettles
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OPERATOR & SERVICE MANUAL
IMPORTANT INFORMATION, KEEP FOR OPERATOR
This manual provides information for:
MODELS TDB(C)CE
STEAM JACKETED KETTLES
· Stainless Steel
· Self Contained
· Electric Heated
· Table Top Mounted
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READ, UNDERSTAND AND FOLLOW THE INSTRUCTIONS AND
WARNINGS CONTAINED IN THIS MANUAL.
FOR YOUR SAFETY
Do not store or use gasoline or other flammable vapors
and liquids in the vicinity of this or any other appliance.
NOTIFY CARRIER OF DAMAGE AT ONCE
It is the responsibility of the consignee to inspect the container upon receipt of
same and to determine the possibility of any damage, including concealed dam-
age. Unified Brands suggests that if you are suspicious of damage to make a
notation on the delivery receipt. It will be the responsibility of the consignee to file
a claim with the carrier. We recommend that you do so at once.
Manufacture Service/Questions 888-994-7636.
Information contained in this document is known to be current and accurate at the time
of printing/creation. Unified Brands recommends referencing our product line websites,
unifiedbrands.net, for the most updated product information and specifications.
PART NUMBER 141369, REV. B (02/07)
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Crank Tilt Model
Pull Tilt Model
1055 Mendell Davis Drive
Jackson, MS 39272
888-994-7636, fax 888-864-7636
groen.com

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Summary of Contents for Groen TDB-20

  • Page 1 Information contained in this document is known to be current and accurate at the time of printing/creation. Unified Brands recommends referencing our product line websites, unifiedbrands.net, for the most updated product information and specifications. 1055 Mendell Davis Drive Jackson, MS 39272 888-994-7636, fax 888-864-7636 groen.com PART NUMBER 141369, REV. B (02/07)
  • Page 2 DO NOT USE ANY DE-GREASER THAT CONTAINS POTASSIUM HYDROXIDE OR SODIUM HYDROXIDE OR THAT IS ALKALINE. WARNING: USE OF ANY REPLACEMENT PARTS OTHER THAN THOSE SUPPLIED BY GROEN OR THEIR AUTHORIZED DISTRIBUTOR VOIDS ALL WARRANTIES AND CAN RESULT IN BODILY INJURY TO THE OPERATOR AND DAMAGE THE EQUIPMENT.
  • Page 3 DAMAGE TO THE EQUIPMENT AND WILL VOID WARRANTY. WARNING: AVOID ALL DIRECT CONTACT WITH HOT EQUIPMENT SURFACES. DIRECT SKIN CONTACT COULD RESULT IN SEVERE BURNS. WARNING: AVOID ALL DIRECT CONTACT WITH HOT FOOD OR WATER IN THE KETTLE. DIRECT CONTACT COULD RESULT IN SEVERE BURNS. CAUTION: DO NOT OVER FILL THE KETTLE WHEN COOKING, HOLDING OR CLEANING.
  • Page 4: Table Of Contents

    Table of Contents IMPORTANT OPERATOR WARNINGS ............2 EQUIPMENT DESCRIPTION .
  • Page 5: Equipment Description

    Equipment Description The Groen TDB(C) is a table top, tilting, steam A built-in steam generator, sized for the kettle jacketed kettle with a thermostatically controlled, capacity and heated by electricity, delivers steam self-contained, electrically-heated steam supply and into the jacket. “Airless” operation of the steam appropriate controls, mounted on a sturdy base.
  • Page 6 Models Pull Tilt TDB/7, CE Model Crank Tilt TDB/7, CE Model Optional equipment available with any model: 1. Stand that supports the unit and holds a pan in position for filling 2. Lift-off cover 3. Basket insert 4. Fill faucet 5.
  • Page 7: Inspection & Unpacking

    Inspection & Unpacking The unit will arrive in a heavy shipping carton and for future reference. Space for these entries is will be attached to a skid. Immediately upon receipt, provided at the top of the Service Log at the back of inspect the carton carefully for exterior damage.
  • Page 8: Installation

    4. Bring the electrical service through the panel. Any mechanical or electrical changes must entrance at the rear of the support housing, be approved by Groen’s Food Service Engineering making a watertight connection with the Department. incoming lines. (A BX connection is not recommended.) Observe all local and...
  • Page 9: Initial Start-Up

    If the unit functions as described above, it is ready continue until the water boils. for use. If the unit does not function as intended, contact your local Groen Certified Service Agency. A simple turn of the thermostat controls the Groen TDB and TDBC kettle.
  • Page 10: Operation

    Operation A. To Start Kettle 1. EVERY DAY make sure that the jacket water level is above the mid-point of the round sight glass. If the level is low, service is necessary. 2. Check the pressure gauge. If the gauge does not show 20 to 30 inches of vacuum (i.e., a reading of 20 to 30 below 0), see “Jacket Vacuum”...
  • Page 11 As with stock pot cooking, an optional lift off cover AVOID ALL DIRECT CONTACT WITH HOT FOOD can speed up the heating of water and food products. OR WATER IN THE KETTLE. DIRECT CONTACT A cover helps retain heat in the cooking vessel and COULD RESULT IN SEVERE BURNS.
  • Page 12: Sequence Of Operation

    AVOID ALL DIRECT CONTACT WITH HOT FOOD b) Lift rear edge (farthest from operator) 1-2” (3-5 OR WATER IN THE KETTLE. DIRECT CONTACT cm) to allow any steam and water vapor to COULD RESULT IN SEVERE BURNS. escape the cooking vessel. Wait 2-3 seconds. b) Load basket on a level, stable work surface.
  • Page 13: Maintenance

    Setting the operating thermostat dial to “OFF” shuts down all control and heating circuits. Maintenance NOTICE: Contact Groen or an authorized Groen representative when repairs are required. Water Treatment” on page 14. 1. Periodic Maintenance A Maintenance & Service Log is provided at the [BY SERVICE TECHNICIAN] back of this manual.
  • Page 14 THE WATER TREATMENT COMPOUND. To remove air: a. Obtain water treatment compound and a PH test kit from your authorized Groen parts a. Start the unit. (See the “Operation” section of this manual.) (Be sure there is water or product distributor.
  • Page 15: Troubleshooting

    Items followed by X, should only be done by a qualified service representative. USE OF ANY REPLACEMENT PARTS OTHER THAN THOSE SUPPLIED BY GROEN OR ITS AUTHORIZED DISTRIBUTORS CAN INJURE TO THE OPERATOR AND DAMAGE THE EQUIPMENT AND WILL VOID ALL WARRANTIES.
  • Page 16 “Maintenance” section of this manual. Auth Service b. Heater elements with ohmmeter for ground short or open Rep Only element. If an element is defective, call Groen. X c. Voltage of main power source. X Safety valve pops. User a. For air in the jacket. See “Jacket Vacuum” in the “Maintenance”...
  • Page 17 VERY HOT and will cause burns if touched accidentally. IMPORTANT - READ FIRST - IMPORTANT The Groen Steam Jacketed Kettle you have just purchased has been handcrafted from the finest materials, meticulously inspected, and carefully tested to ensure that you receive the best possible product.
  • Page 18 Operational and Maintenance Safety WARNING INSTALLATION OF THE UNIT MUST BE DONE BY PERSONNEL QUALIFIED TO WORK WITH ELECTRICITY AND PLUMBING IN ACCORDANCE WITH ALL APPLICABLE CODES. BEFORE REPLACING ANY PARTS, DISCONNECT THE UNIT FROM THE ELECTRIC POWER SUPPLY. TO PREVENT SHOCKS, ALL APPLIANCES WHETHER GAS OR ELECTRIC, MUST BE EARTHED. CAUTION BE SURE ALL OPERATORS READ, UNDERSTAND, AND FOLLOW THE OPERATING INSTRUCTIONS, CAUTIONS AND SAFETY INSTRUCTIONS CONTAINED IN THIS MANUAL.
  • Page 19 the value corresponding to the dial setting, the TDB(C) Kettle with Tilt Handle thermostat switch opens. This turns off the heating indicator light and causes the contactors to open, The kettle is designed to be tilted in a controlled stopping the power to the heaters. manner.
  • Page 20: Cleaning

    Cleaning 1. Suggested Tools: a. Cleaner, such as Klenzade HC-10 or HC-32 from ECOLAB, Inc. b. Kettle brushes in good condition. c. Sanitizer such as Klenzade XY-12. d. Film remover such as Klenzade LC-30. 1. Precautions Before cleaning, shut off the kettle by turning the thermostat dial to “OFF,”...
  • Page 21 Do NOT use steel wool, which may leave clean the kettle thoroughly and then use a particles in the surface and cause eventual deliming agent, like Groen Delimer/Descaler corrosion and pitting. (Part Number 114800) or Lime-Away from Ecolab, in accordance with the manufacturer’s g.
  • Page 22: Parts Lists

    Parts List - Kettle Body To order parts, contact your Groen Certified Service Agency. Supply the model designation, part description, part number, quantity, and, where applicable, voltage and phase.
  • Page 23 Replacement Parts List Key Description Part No. Key Description Part No. 1 Cover, Thermostat 114830 23 Weldment Kettle Body 230/240V (20 qt) 141353 2 Knob, Thermostat 122054 23 Weldment Kettle Body 230/240V (40 qt) 141355 3 Nut, hex 1/2-13 ss 005603 33 Pin, Roll 1/4 x 1.63 lg.
  • Page 24: Parts List

    Parts List TDB andTDBC To order parts, contact your Groen Authorized Service Agency. Supply the model designation, part description, part number, quantity, and, where applicable, voltage and phase. Key Description Part No. Key Description Part No. Pressure Switch 096963 5 Cover (NOT SHOWN)
  • Page 25 Parts List To order parts, contact your Groen Authorized Service Agency. Supply the model designation, part description, part number, quantity, and, where applicable, voltage and phase. Key Description Part No. Key Description Part No. Gauge, Compound Pressure w/Dual 084208 3 Assy, Water Fill Sub...
  • Page 26 Replacement Electrical Parts 400/230V Key Description Part No. Key Description Part No. Asm, Electrical Mounting Bracket 137631 11 Barrier Insulation 003490 Water Level Control Brd 141890 12 Washer Shakeproof Lock #6 005715 Micro Switch, 15 AMP 125/250 VAC 002982 13 Nut Hex #4-40 003121 Terminal Block 4 Pole 85 AMP #14-4 088214...
  • Page 27 Wiring Diagram...
  • Page 28: Service Log

    Service Log Model No._______________________________ Purchased From _________________________ Serial No. _______________________________ Location________________________________ Date Purchased__________________________ Date Installed ___________________________ Purchase Order No. ______________________ For Service Call__________________________ Date Service Performed Performed By References KLENZADE SALES CENTER ECOLAB. Inc. NATIONAL SANITATION FOUNDATION 370 Wabasha 3475 Plymouth Rd. St.
  • Page 29 Service Log Model No._______________________________ Purchased From _________________________ Serial No. _______________________________ Location________________________________ Date Purchased__________________________ Date Installed ___________________________ Purchase Order No. ______________________ For Service Call__________________________ Date Service Performed Performed By References KLENZADE SALES CENTER ECOLAB. Inc. NATIONAL SANITATION FOUNDATION 370 Wabasha 3475 Plymouth Rd. St.
  • Page 30 Service Log Model No._______________________________ Purchased From _________________________ Serial No. _______________________________ Location________________________________ Date Purchased__________________________ Date Installed ___________________________ Purchase Order No. ______________________ For Service Call__________________________ Date Service Performed Performed By References KLENZADE SALES CENTER ECOLAB. Inc. NATIONAL SANITATION FOUNDATION 370 Wabasha 3475 Plymouth Rd. St.
  • Page 31: Warranty

    Groen Foodservice Equipment ("Groen Equipment") has been skillfully manufactured, carefully inspected and packaged to meet rigid standards of excellence. Groen warrants its Equipment to be free from defects in material and workmanship for twelve months from date of installation or eighteen months from date of shipment with the following conditions and subject to the following limitations.
  • Page 32 1055 Mendell Davis Drive • Jackson MS 39272 888-994-7636 • 601-372-3903 • Fax 888-864-7636 groen.com PART NUMBER 141369, REV. B (02/07)

This manual is also suitable for:

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