VDO CONTISYS OBD Instruction Manual
  1. Manuals
  2. Brands
  3. VDO Manuals
  4. Measuring Instruments
  5. CONTISYS OBD -
  6. Instruction manual

VDO CONTISYS OBD Instruction Manual

Hide thumbs Also See for CONTISYS OBD:
Table of Contents

Advertisement

Quick Links

See also: Manual , Quick Reference Manual
ContiSys OBD
Instruction Manual
08/2009 - EN(2.0)
08/2009 - EN(2.0)

Advertisement

Table of Contents
loading

Related Manuals for VDO CONTISYS OBD

Summary of Contents for VDO CONTISYS OBD

  • Page 1 ContiSys OBD Instruction Manual 08/2009 - EN(2.0) 08/2009 - EN(2.0)

  • Page 3: Table Of Contents

    Contents Introduction Overview..............1 Display screen ............5 Keypad ..............5 Connection ..............6 Safety precautions ............. 7 Communication problems .......... 7 EOBD Application What is EOBD?............8 Identifying compliant vehicles ........9 Diagnostic Trouble Codes........10 Interpreting EOBD fault codes........11 Using EOBD application...........
  • Page 4 Contents Appendix B: Cables Cable identification........... 78 Appendix C: Manufacturer Compatibility EOBD Application ............ 83 FastCheck Applications ........... 83 Appendix D: Manual service reset Service Reminder Indicator (SRI) ......84 Alfa Romeo .............. 84 Audi ................. 85 BMW ............... 86 Citroen..............

  • Page 5: Introduction

    (e.g. Diagnostic Trouble Codes) which may aid in the diagnosis of system problems. CON0015 The applications available on the ContiSys OBD service tool is dependent on the tool purchased. There are currently seven applications available.
  • Page 6 Once connected, the current software version number is displayed. Registration To ensure that your ContiSys OBD Service-Tool is up to date you must register on the website www.contisys-diag.com. Select registration and follow the on screen instruction. If your language is not available on this website, go to www.contisys-service.com where your specific language can be selected.
  • Page 7 Introduction Call Costs The cost of calls to the ContiSys telephone hotline is dependent on your telephone service provider. The cost can vary between 0.0 (Euro Cent) pence (Euro) per minute to 0.40 Pence (Euro cent) per minute from landlines, depending on where you are calling from.
  • Page 8 Introduction Kit contents 1 12 CON0016 ContiSys OBD kit 1. Service tool 2. EOBD cable 3. Carry case 4. CD ROM containing the Operating Instructions 5. EOBD pin-switchable cable 6. EU power supply 7. USB software update cable...

  • Page 9: Display Screen

    Introduction Display screen The service tool screen is a backlit LCD capable of displaying four rows of text containing up to twenty characters. Keypad CON0018 The service tool is operated via the 6-button keypad. The table below details the keypad buttons and their functionality. Function Select a menu option, Continue or Yes.

  • Page 10: Connection

    Introduction Connection CON0014 The service tool has a 15-way connector through which it can communicate to the vehicle via various interface cables. Connection to the specific system is via either the vehicle's EOBD (J1962) diagnostic socket or by a system specific connector. Refer to the 'Vehicle Application List' to determine the correct cable.

  • Page 11: Safety Precautions

    Introduction Safety precautions The following guidelines are intended to ensure the safety of the operator whilst preventing damage to the electrical and electronic components fitted to the vehicle. Equipment - prior to commencing any test procedure on the vehicle, ensure that the service tool, its harnesses and connectors are in good condition.

  • Page 12: Eobd Application

    EOBD Application EOBD Application What is EOBD? The American Environmental Protection Agency and the European government have set targets for reducing the levels of pollution produced by passenger and commercial vehicles. In order to ensure that these targets can be met, manufacturers are required to build new vehicles which meet increasingly stiff emissions standards.

  • Page 13: Identifying Compliant Vehicles

    EOBD Application Identifying compliant vehicles All petrol engine vehicles manufactured since 2000 should be EOBD compliant. Some manufacturers began incorporating On-Board Diagnostic systems as early as 1994, however not all are 100% compliant. All diesel engine vehicles are expected to have support from 2004.

  • Page 14: Diagnostic Trouble Codes

    EOBD Application Diagnostic Trouble Codes Diagnostic Trouble Codes (DTCs) are divided into mandatory and voluntary codes. Mandatory codes are allocated by the ISO (International Standards Organisation) / SAE (Society of Automotive Engineers). Voluntary codes are allocated by various vehicle manufacturers and are manufacturer specific and in some instances, vehicle specific.

  • Page 15: Interpreting Eobd Fault Codes

    EOBD Application Interpreting EOBD fault codes Use the following rules to determine the basic meaning of an EOBD fault code. Powertrain Body Chassis Network The first character indicates which area of the vehicle the code applies to. Standard (SAE) code Manufacturer's own code The second character specifies the type of code: Fuel and air metering...

  • Page 16: Using Eobd Application

    EOBD Application Using EOBD application Connection and basic operation 1. Connect the EOBD (J1962) cable (A2C59512072) to the service tool and secure the fixing screws. 2. Ensure the vehicle's ignition switch is in the '0' position. CON0019 J1962 Diagnostic socket 3.
  • Page 17 EOBD Application If communication with the On-Board Diagnostics is successful, then the display will report that the service tool is checking the vehicle's System Readiness tests. Note: The vehicles ignition MUST be on for successful communication with the vehicle control modules. 7.

  • Page 18: Menu Options

    EOBD Application Menu options Not all vehicle control modules will support all of the options available from the menu. If an option is not supported the service tool will display either “Not supported” or “Not available”. This is a limitation of the software on the vehicle control modules and NOT a fault with the service tool.
  • Page 19 EOBD Application O2 Sensor Tests EOBD has an optional mode for monitoring the oxygen sensor test results depending on the method used by the vehicle manufacturer to comply with the requirement for oxygen sensor monitoring. If the manufacturer does use this mode not all tests need to be supported.
  • Page 20 EOBD Application System Readiness When the ignition is turned on the vehicles control modules perform a number of tests on the system (System Readiness tests). If the conditions are not correct for the controller to perform the test e.g. if the engine is too cold, "Not Ready" status will be reported.

  • Page 21: Fastcheck

    FastCheck FastCheck Introduction The 'FastCheck' applications allow the service tool to communicate with other system control modules on the vehicle. Connection to the specific system is via either the vehicle's EOBD (J1962) diagnostic socket or by a system specific connector. Refer to the 'Vehicle Application List' to determine the correct cable.

  • Page 22: Safety Instructions

    FastCheck Safety instructions WARNING: General safety • All operations must be carried out in a well ventilated area away from open flame and heat sources. • Ensure the vehicle is stationary and the handbrake (parking brake) is applied before carrying out any maintenance/diagnostic work. WARNING: Air conditioning safety •...
  • Page 23 FastCheck WARNING: Electronic Parking Brake (EPB) safety • Ensure that you are fully familiar with the braking system and its operation before commencing any work. • The EPB control system may be required to be deactivated before carrying out any maintenance/diagnostic work on the brake system. This can be done from the service tool menu.

  • Page 24: Fastcheck Abs

    FastCheck FastCheck ABS Important information Mercedes vehicles with Sensotronic Brake Control • Ensure that you are fully familiar with the braking system and its operation before commencing any work. • The Sensotronic Brake Control system must be deactivated before carrying out any maintenance/diagnostic work on the brake system.
  • Page 25 FastCheck CON0017 If using the EOBD (J1962) pin-switchable cable (A2C59512073), ensure the settings on the switch box correspond to the settings listed for the vehicle and system being tested. WARNING: Incorrect settings on the switch box may cause irreparable damage to the vehicle's electrical system.
  • Page 26 FastCheck Read DTCs Clear DTCs Select the required menu option using the keys and press to confirm. The service tool will attempt to establish communication with the vehicle system. If communication is unsuccessful, refer to ‘Communication problems’, page Read DTCs If any DTC codes are present in the system, a screen will be displayed informing you how many codes were found.

  • Page 27: Fastcheck Airbag

    FastCheck FastCheck Airbag Connection Using the Vehicle Application List on the CD-ROM, identify the required interface cable for the vehicle system to be tested. Connect the cable to the service tool and secure the fixing screws. CON0017 If using the EOBD (J1962) pin-switchable cable (A2C59512073), ensure the settings on the switch box correspond to the settings listed for the vehicle and system being tested.
  • Page 28 FastCheck MAIN MENU EOBD FastCheck ABS FastCheck Airbag FastCheck Climate FastCheck EPB FastCheck SAS FastCheck Service User Menu Use the keys to select the 'FastCheck Airbag' application and press to confirm the selection. To return to the previous menu, press the key.
  • Page 29 FastCheck Clear DTCs Diagnostic trouble codes can be cleared using the 'Clear DTCs' option. When using the option you will be prompted to turn the ignition off. Wait until prompted before switching the ignition back on. Verify that the code(s) have been cleared by selecting 'Read DTCs'. BMW vehicles Note: To switch the ignition ON for vehicles fitted with a start/stop button, insert the...

  • Page 30: Fastcheck Climate

    FastCheck FastCheck Climate Connection Using the Vehicle Application List on the CD-ROM, identify the required interface cable for the vehicle system to be tested. Connect the cable to the service tool and secure the fixing screws. CON0017 If using the EOBD (J1962) pin-switchable cable (A2C59512073), ensure the settings on the switch box correspond to the settings listed for the vehicle and system being tested.
  • Page 31 FastCheck MAIN MENU EOBD FastCheck ABS FastCheck Airbag FastCheck Climate FastCheck EPB FastCheck SAS FastCheck Service User Menu Use the keys to select the 'FastCheck Climate' application and press to confirm the selection.To return to the previous menu, press the key.
  • Page 32 FastCheck Clear DTCs Diagnostic trouble codes can be cleared using the 'Clear DTCs' option. When using the option you will be prompted to turn the ignition off. Wait until prompted before switching the ignition back on. Start the engine to force the control module to run a system check. Verify that the code(s) have been cleared by selecting 'Read DTCs'.

  • Page 33: Fastcheck Epb

    FastCheck FastCheck EPB Important information Mercedes vehicles with Sensotronic Brake Control • Ensure that you are fully familiar with the braking system and its operation before commencing any work. • The Sensotronic Brake Control system must be deactivated before carrying out any maintenance/diagnostic work on the brake system.
  • Page 34 FastCheck Power for the service tool is provided by the vehicle connector. Once connected, the service tool will perform an internal self test and then the screen will display the version of the current software before displaying the main menu. MAIN MENU EOBD FastCheck ABS...
  • Page 35 FastCheck If either of the above tests fail (pressure reading not correct) the EPB assembly should be removed and re-assembled. Electronic Parking Brake (EPB) emergency release calibration Checks the EPB emergency release is working correctly. This test should be performed after work has been completed on the EPB or vehicles braking system. Pre-test conditions: •...
  • Page 36 FastCheck Exit Maintenance Mode This function is used to put the system back into an operational state after work has been carried out by the technician. Callipers are closed to the applied position, and normal operation is available again. Pre-Test conditions: •...
  • Page 37 FastCheck It should be used if it is suspected that there is a fault with the Control Module, wiring, or the actuators (if the parking brake will not engage/disengage when manually operated). Note: This function can not be performed while the parking brake system is in maintenance mode.
  • Page 38 FastCheck Renault - handbrake There are test functions available under the circuit tests section of the handbrake menu these are described below. Release brakes Pre-test conditions: • The vehicle must be stationary • The vehicle must be on level ground •...
  • Page 39 FastCheck Brake pad replacement/service sequence The EPB system must be deactivated and completely released and the ignition must be on. Note: The sequence must be performed in the correct order else the braking system maybe left in a non-operational state. Release brakes Select the 'Release Brakes' option from the menu.
  • Page 40 FastCheck Pad thickness The brake pad thickness must now be entered by selecting Pad Thickness from the Replace Pads menu. The current value is displayed on screen. Press the key to change value then enter the new value between 3-14mm. Press the key to test the new value message will be displayed.

  • Page 41: Fastcheck Sas

    FastCheck FastCheck SAS Connection Using the Vehicle Application List on the CD-ROM, identify the required interface cable for the vehicle system to be tested. Connect the cable to the service tool and secure the fixing screws. Note: If the vehicle being tested is a BMW with a 20 pin connector and an EOBD (J1962) connector, you must only use the 20 pin connector.
  • Page 42 FastCheck MAIN MENU EOBD FastCheck ABS FastCheck Airbag FastCheck Climate FastCheck EPB FastCheck SAS FastCheck Service User Menu Use the keys to select the 'FastCheck SAS' application and press confirm the selection. To return to the previous menu, press the key.
  • Page 43 FastCheck To view the next DTC (if more than 1 was found), scroll to the end of the text and press key. To return to the menu, scroll to the end of the text and press the key. Clear DTCs Diagnostic trouble codes can be cleared using the 'Clear DTCs' option.

  • Page 44: Fastcheck Service

    FastCheck FastCheck Service Connection Using the Vehicle Application List on the CD-ROM, identify the required interface cable for the vehicle system to be tested. Connect the cable to the service tool and secure the fixing screws. Note: If the vehicle being tested is a BMW fitted with both a 20 pin connector and an EOBD (J1962) connector, you must only use the 20 pin connector.
  • Page 45 FastCheck Turn the vehicle's ignition ON. Use the keys to select the vehicle manufacturer and press to confirm the selection. Dependent upon the vehicle manufacturer and model different menu options will then be available. Alfa Romeo vehicles (UK only) For Alfa Romeo vehicles with the Mannesman Dashboard (147 and GT) there is a problem with the Dashboard which causes the 'Number of miles to Service' value to be set to zero when a Service Reset is performed using the service tool.
  • Page 46 FastCheck 14. Switch Ignition OFF. This procedure is necessary to ensure that the value read from the Odometer by the dashboard, when a Service Reset is performed by the service tool, is in Kilometres. The Dashboard can then calculate the 'Number of Miles to Service' correctly. On the European Continent this procedure is not necessary as all dashboards are in Kilometres.
  • Page 47 FastCheck CBS is a system in which the vehicle calculates and monitors the status of serviced components and fluid levels as well as time and mileage based services. The following table displays possible service options together with the control module used to reset each option.
  • Page 48 FastCheck The percentage reset value. The estimated distance too or the next service date. The service counter. Note: The vehicle inspection and exhaust emission inspection only display the date of the next service. The service option list is displayed in priority order, with the most urgent first. To reset an option scroll to the required option using the keys.
  • Page 49 FastCheck A final confirmation of the new data entered is displayed. Press the key to store the new information. To cancel the correction and return to the service option list press the key. Note: The maximum reset value will be the current value of the selected service option.
  • Page 50 FastCheck Applicable vehicles: • BMW 1 series (E81/E87) • BMW 3 series (E90/E91/E92/E93) • BMW 5 series (E60/E61) • BMW 6 series (E63/E64) • BMW 7 series (E65) Note: The CAN converter (A2C59512664) harness must be used. Battery change: After fitting a new battery, the battery change function should be run. The battery change function registers the replacement of a battery with the power management system.
  • Page 51 FastCheck The service tool will communicate with the Instrument pack to determine the vehicle model. If the vehicle model is unknown the operator must manually select the vehicle. Note: Vehicle must NOT be moving during this procedure and all doors must be closed.
  • Page 52 FastCheck Vectra-C / Signum Only a straight reset is available on these vehicles. The programmed Service Interval values of miles and days until the next service cannot be altered. Note: The engine oil used on these vehicles is 'Long-life Oil'. When the engine oil is changed the technician must use the 'Long-life Oil' reset option on the service tool (see below) to reset the Engine Control Module.
  • Page 53 FastCheck The service tool will check the engine speed to ensure that the engine is not running then read the current value of 'Remaining Oil Life' from the Engine Control Module and display. If the value is less than 15% the Oil must be changed and a reset performed. The service tool will then perform the Reset.
  • Page 54 FastCheck Additional Work This function is used to add additional service options to the latest service held within the service memory. The application will display a menu of all available additional work options applicable for the vehicle. Press the keys to scroll through the available list. Press the key to select/deselect an item.
  • Page 55 FastCheck Undo Additional This function cancels any additional work applied the latest service stored in the service history the last preformed service. A warning will be displayed before the undo process is performed. This option is only intended for resetting an additional service option that has accidentally been reset. A menu of all the additional work available from the vehicle’s last service.
  • Page 56 FastCheck Saab vehicles Select 'Interval and Oil' and press to confirm the selection. To return to a previous menu, press the key. You will receive the message "Saab Reset" to confirm the reset process was completed successfully. Volvo vehicles Select 'Service' and press to confirm the selection.
  • Page 57 FastCheck Variable Service Reset (VAG) For some VAG (Audi and VW) vehicles manufactured since 2000, the variable service reset option must be used. Refer to the Vehicle Application List. WARNING: Changing the baseline / learn values of any channel could have adverse effects on engine performance and running.

  • Page 58: Service Reset Adaption Channels And Values

    FastCheck Service reset adaption channels and values Model Adaption Adaption channel reset Audi 100 00015 1991 on Service 1 (distance) 00030 Service 1 (time) 00036 Service 2 00073 Audi A8 15000 1994 - 1995 Service 1 (distance) 30000 Service 1 (time) 00365 Service 2 00730...
  • Page 59 FastCheck Model Adaption Adaption channel reset Lupo 00150 1999 on 00300 00360 Audi A4 00015 1995 - 1998 Service 1 (distance) 00030 Service 1 (time) 00036 Service 2 00073 Audi A4 Oil + Service 00000 1998 on 00010 Service 00001 Audi A3 Oil + Service 00000...
  • Page 60 FastCheck Marking and coding service intervals data carrier equipment Vehicles not Vehicles equipped for long life service Vehicles not e equipped for long for long life life service variant No long life oil If long life oil is used at service If long life oil is not No long life oil required...

  • Page 61: Diagnostic Connector Locations

    FastCheck Diagnostic connector locations Alfa Romeo J1962 Under the driver’s side dashboard or in the fuse box. CON0019 3-pin Airbag/ABS • Engine compartment – normally centre: 145, 146, 155, GTV/ Spider CON0029 • Engine compartment – normally right: 145, 146, 155, 164, GTV/Spider •...
  • Page 62 FastCheck 20-pin Engine compartment. round connector J1962 If the vehicle is fitted with a J1962 diagnostic connector, this can usually be located in the driver's footwell behind a cover. CON0019 Note: If the BMW vehicle under test has both the round (20 pin) diagnostic connector and the J1962 (16 pin) connector, the...
  • Page 63 FastCheck Citroen J1962 Saxo: - Under dashboard - passenger side. AX (1997), Berlingo: - Under dashboard - driver's side C3, C6, C8, Xsara, CON0019 Picasso, Xantia, Evasion: - Fascia fuse box. C5: - Glove box. C1: - To left of steering column.
  • Page 64 FastCheck Fiat J1962 Driver’s side dashboard or in the fuse box with the exception of the Palio/RST where it is in the centre console, under the handbrake. CON0019 3-pin Airbag/ABS • Under dashboard – driver’s side/ passenger glove box: Barchetta, Bravo- Brava, Coupe, Doblo, CON0029 Ducato, Idea, Marea,...
  • Page 65 FastCheck GM Vauxhall/ J1962 Corsa C, Astra G, Astra Opel H, Meriva, Vectra B, Zafira A, Zafira B: - Below cover - front of handbrake. Agila, Tigra, Speedster/ CON0019 VX220, Sintra, Vivaro: - Below dashboard - driver’s side. Astra F, Corsa B, Omega B: - Fuse box - passenger compartment.
  • Page 66 FastCheck Mercedes 38-pin Engine compartment - Benz round usually along bulkhead, connector but the precise location may vary. Note: For those vehicles which have both the round 38-pin connector and the OBD II connector: • The round 38-pin connector should always be used to retrieve data via the Mercedes application.
  • Page 67 FastCheck Mercedes 16-pin Engine compartment - OBD-1 connector usually on the bulkhead block adjacent to the fusebox. 9 10 11 12 13 14 15 16 MG Rover J1962 The diagnostic connector is located in one of three positions: • Behind the 'A' post lower trim panel in the driver’s footwell.
  • Page 68 FastCheck Peugeot J1962 106 (1997 on): - Under dashboard - passenger side. 206, 306, 806, Partner (1997 on): - Under dashboard - driver's CON0019 side. 307 (to 2004), 406 (1997 to 2000), 807: - Fascia fuse box. 107: - To left of steering column.
  • Page 69 FastCheck Seat J1962 Alhambra: - Centre console/ Footwell - Passenger. Arosa: - Fascia - Driver side. Ibiza, Cordoba: - Centre CON0019 console - Driver side. Toledo: - Centre console. Skoda J1962 Favourit, Felicia (1.3), Forman: - Under bonnet - Suspension turret - Near side.
  • Page 70 FastCheck 2-pin Engine compartment ISO 9141 relay box. J1962 Bora: - Centre console. Corrado, Passat: - Dashboard - Centre. Golf, Vento: - Dashboard - Centre (remove ashtray). CON0019 Lupo: - Centre console, Storage compartment or Front ashtray. Polo: - Dashboard - RH. Sharan: - Under gear lever cover.

  • Page 71: User Menu

    User Menu User Menu Overview USER MENU OBD DTC Lookup Language Menu Tester Setup Self Test Software Version Security CAN Converter Use the keys to select the required function and press to confirm the selection. Note: Press to return to the Main Menu. OBD DTC Lookup This option is used to look up a description of a known DTC.
  • Page 72 User Menu Tester Setup The tester setup allows you to change the live data units, change the way live data is displayed and adjust the contrast of the screen. 1. Select 'Live Data Units' from the Tester Setup menu. LIVE DATA UNITS Metric Units Imperial Units American Units...

  • Page 73: Security

    Self Test Menu. Security All of the applications on the ContiSys OBD are 'locked' by a security key. To unlock a particular application the appropriate security key must be obtained from the Product Support Team and entered into the ContiSys OBD. If the expected applications are not displayed in the main menu it could be that the security key has not been entered, or is incorrect.

  • Page 74: Can Converter (Firmware Update)

    Unit Serial No. 1. Once selected, the serial number of the ContiSys OBD is displayed on the screen. This should match the number on the back of the unit. The serial number may be requested by product support when issuing security numbers.
  • Page 75 User Menu Get FW Version 1. Select the 'Get FW Version' item to display the current version of the firmware within the CAN converter cable (A2C59512664). 2. Press to return to the User Menu. Update Firmware 1. Select the 'Update FW Version' item to check and update the version of the firmware within the CAN converter cable (A2C59512664).

  • Page 76: General Information

    General information General information Cleaning To maintain the condition and serviceability of the service tool, it is advisable to follow the cleaning procedures below: WARNING: Do not use solvents such as petroleum based cleaning agents, acetone, petrol, trichlorethylene etc. These types of harsh solvent may seriously damage the plastic casing.

  • Page 77: Specification

    General information Specification ContiSys OBD complies with ISO/DIS 15031 Part 4 as an EOBD service tool. Voltage requirements - 8.0 volts to 16.0 volts DC Current requirement - 750mA max. Display - 20 characters by 4 lines LCD with LED back light Operating Temperature range - 0°C to 50°C...

  • Page 78: Appendix A: Glossary

    Appendix A: Glossary Glossary Glossary of terms Term Description J1962 The SAE standard that defines the 16-pin connector used for EOBD anti-lock brake system air conditioning air cleaner secondary air injection automatic transmission or transaxle accelerator pedal battery positive voltage BARO barometric pressure charge air cooler...
  • Page 79 Appendix A: Glossary EEPROM electrically erasable programmable read only memory early fuel evaporation exhaust gas re-circulation EGRT EGR temperature electronic ignition engine modification EOBD European On-Board Diagnostics EPROM erasable programmable read only memory EVAP evaporative emission system fan control FEEPROM flash electrically erasable programmable read only memory flexible fuel fuel pump...
  • Page 80 Appendix A: Glossary KOEO key on, engine off KOER key on, engine running knock sensor knock sensor module long term fuel trim mass airflow sensor manifold absolute pressure sensor mixture control manifold differential pressure multi-port fuel injection malfunction indicator lamp miles per hour manifold surface temperature manifold vacuum zone...
  • Page 81 Appendix A: Glossary supercharger bypass sensing diagnostic mode sequential fuel injection service reminder indicator system readiness test short term fuel trim throttle body throttle body injection turbocharger torque converter clutch transmission or transaxle control module throttle fluid pressure throttle position throttle position sensor thermal vacuum valve three way catalyst...

  • Page 82: Appendix B: Cables

    Appendix B: Cables Cables Cable identification Standard cables CON0020 A2C59512072 - EOBD connecting cable 1 12 CON0021 A2C59512073 - EOBD multiplex cable CON0097 A2C59512076 - Updater cable (supplied with ContiSys OBD)
  • Page 83 Appendix B: Cables Optional cables CON0022 A2C59512060 – VAG OBD cable CON0023 A2C59512061 – PSA OBD cable CON0077 A2C59512065 – Mercedes sprinter cable...
  • Page 84 Appendix B: Cables CON0078 A2C59512066 – Mercedes OBD cable CON0024 A2C59512067 – BMW OBD cable CON0025 A2C59512069 - Fiat/Alfa/Lancia OBD cable...
  • Page 85 Appendix B: Cables CON0026 A2C59512070 - Fiat/Alfa/Lancia LS CAN cable CON0027 A2C59512664 - Fast CAN cable...
  • Page 86 Appendix B: Cables Cable part number cross reference table Description VDO Part No. ATE Long Part No. ATE Short Part No. Scan tool kit A2C59512059 03.9301-2000.4 782000 Carry case A2C59512097 03.9301-2020.1 782020 VAG 2 x 2-pin cable A2C59512060 03.9301-2010.1 782010...

  • Page 87: Appendix C: Manufacturer Compatibility

    Appendix C: Manufacturer Compatibility Manufacturer Compatibility EOBD Application The service tool can communicate with any EOBD compliant vehicle fitted with a J1962 diagnostic socket. The following should be used as a guide. • All petrol engine vehicles manufactured since 2000. •...

  • Page 88: Appendix D: Manual Service Reset

    Appendix D: Manual service reset Manual service reset Service Reminder Indicator (SRI) On some older vehicles it is not possible to reset the SRI by using the service tool. The manufacturers of these vehicles generally have bespoke service reset tools specifically for this task.

  • Page 89: Audi

    Appendix D: Manual service reset Audi Audi A4 and A6 (1995 - 1999) UNLEADED FUEL ONLY 18.8°F PRN 432 CON0035 1. With the ignition switch in the OFF position, press and hold button A whilst turning the key to the ON position. 2.

  • Page 90: Bmw

    Appendix D: Manual service reset BMW 3 Series (E46), BMW 7 Series (E38), BMW 5 Series (E39) and BMW X5 (E53) BMW X3 (E83) and BMW Z4 (E85) CON0073 Button A arrowed in illustrations The Service Interval Display (SIA) can be reset using the reset button for the trip distance recorder on the instrument cluster Note: The distance-based inspection can only be reset if approximately 10 litres of fuel...

  • Page 91: Citroen

    Appendix D: Manual service reset do include time-based inspection then the time-based inspection status will be shown. 7. The display will now indicate the remaining time to service. If the remaining time is displayed with 'rSt' then the service interval can be reset. 8.
  • Page 92 Appendix D: Manual service reset Berlingo 2002 onwards km/h CON0049 1. Switch ignition OFF. 2. Press and hold button A. 3. Switch ignition ON. 4. Keep button depressed for 10 seconds. The display will now read '0' and the spanner icon will extinguish. CON0042 1.
  • Page 93 Appendix D: Manual service reset CON0045 1. Switch ignition OFF. 2. Press and hold button A. 3. Switch ignition ON. 4. Keep button depressed for 10 seconds. The display will now read '0' and the spanner icon will extinguish. STOP + / - CON0047 1.
  • Page 94 Appendix D: Manual service reset Dispatch/Jumpy CON0046 1. Switch ignition OFF. 2. Press and hold button A. 3. Switch ignition ON. 4. Keep button depressed for 10 seconds. The display will now read '0' and the spanner icon will extinguish. Relay II/Jumper II (2002 onwards) rpm x 100 CON0050...
  • Page 95 Appendix D: Manual service reset Saxo CON0041 1. Switch ignition OFF. 2. Press and hold button A. 3. Switch ignition ON. 4. Keep button depressed for 10 seconds. The display will now read '0' and the spanner icon will extinguish. Synergie/Evasion CON0046 1.
  • Page 96 Appendix D: Manual service reset Xantia CON0076 1. Switch ignition OFF. 2. Press and hold button A. 3. Switch ignition ON. 4. Keep button depressed. The spanner icon and the service interval will illuminate for 5 seconds, then extinguish. Xsara (1997 - 2000) CON0043 1.
  • Page 97 Appendix D: Manual service reset Xsara (2000 onwards) CON0043 1. Switch ignition OFF. 2. Press and hold button A. 3. Switch ignition ON. 4. Keep button depressed for 10 seconds. The display will now read '0' and the spanner icon will extinguish. Xsara Picasso CON0044 1.

  • Page 98: Fiat

    Appendix D: Manual service reset Fiat (1994 - 2000) CON0069 1. Turn the ignition key to OFF. 2. Press button A and keep it pressed. 3. Turn the ignition key to ON. 4. Keep button A pressed for about 10 seconds. 5.

  • Page 99: Gm Vauxhall/Opel

    Appendix D: Manual service reset GM Vauxhall/Opel Omega-B, Vectra-B 1999 onwards CON0072 1. Switch ignition OFF. 2. Press and hold button A. 3. Switch ignition ON. 4. Keep button depressed until three dashes are displayed '---'. 5. Switch ignition OFF to check the service request has been cleared.

  • Page 100: Lancia

    Appendix D: Manual service reset Lancia (1994 - 2000) CON0069 1. Turn the ignition key to OFF. 2. Press button A and keep it pressed. 3. Turn the ignition key to ON. 4. Keep button A pressed for about 10 seconds. 5.

  • Page 101: Land Rover

    Appendix D: Manual service reset Land Rover Range Rover III 2002 onwards (all except Japan and NAS) CON0071 1. Switch ignition OFF. 2. Press and hold button A. 3. Keep button depressed and switch the ignition to position I. 4. Keep button depressed for 5 seconds, until the 'SIA RESET' appears. 5.

  • Page 102: Mercedes

    Appendix D: Manual service reset Mercedes Mercedes (1998 - 2007) With the Flexible Service System and multi-function steering wheel controls 1. Switch ignition ON. 2. Use buttons to scroll through the multi-function display until the trip odometer and main odometer readings are displayed, or in the case of a separate main odometer display, scroll until the exterior temperature is displayed.

  • Page 103: Peugeot

    Appendix D: Manual service reset Peugeot CON0051 1. Switch ignition OFF. 2. Press and hold button A. 3. Switch ignition ON. 4. Keep button depressed for 10 seconds. The display will now read '0' and the spanner icon will extinguish. km/h CON0052 1.
  • Page 104 Appendix D: Manual service reset CON0053 1. Switch ignition OFF. 2. Press and hold button A. 3. Switch ignition ON. 4. Keep button depressed for 10 seconds. The display will now read '0' and the spanner icon will extinguish. STOP km/h CON0054 1.
  • Page 105 Appendix D: Manual service reset km/h CON0055 1. Switch ignition OFF. 2. Press and hold button A. 3. Switch ignition ON. 4. Keep button depressed for 10 seconds. The display will now read '0' and the spanner icon will extinguish. km/h CON0056 1.
  • Page 106 Appendix D: Manual service reset CON0057 1. Switch ignition OFF. 2. Press and hold button A. 3. Switch ignition ON. 4. Keep button depressed for 10 seconds. The display will now read '0' and the spanner icon will extinguish. STOP + / - CON0058 1.
  • Page 107 Appendix D: Manual service reset Boxer II 2002 onwards rpm x 100 CON0061 1. Switch ignition OFF. 2. Press and hold button A. 3. Switch ignition ON. 4. Keep button depressed for 10 seconds. The display will now read '0' and the spanner icon will extinguish. Expert CON0057 1.
  • Page 108 Appendix D: Manual service reset Partner 1999 - 2002 km/h CON0059 1. Switch ignition OFF. 2. Press and hold button A. 3. Switch ignition ON. 4. Keep button depressed for 10 seconds. The display will now read '0' and the spanner icon will extinguish. Partner 2002 onwards km/h CON0060...

  • Page 109: Renault

    Appendix D: Manual service reset Renault Oil level km/h CON0062 The lamp illustrated is an oil level low warning indicator and not a service interval indicator. When the engine oil is at the correct level, this lamp will automatically extinguish. Malfunction Indicator Lamp (MIL) km/h SERV...
  • Page 110 Appendix D: Manual service reset Clio III (models with trip computer; 2006 onwards) Scenic II (models with trip computer; 2003 onwards) CON0074 1. Switch ignition ON. 2. Press and release display reset button A or B on the tip of the wiper lever until the 'Distance Before Next' service information is displayed.
  • Page 111 Appendix D: Manual service reset Laguna II (2001 onwards) CON0066 1. Switch ignition ON. 2. Repeatedly press reset button A until spanner icon flashes and the distance remaining until the next service appears in the odometer display. 3. Press and hold button B until the display has flashed 8 times. 4.
  • Page 112 Appendix D: Manual service reset Safrane CON0068 1. Press and hold button A. 2. Switch ignition ON. 3. Continue to depress the button until the spanner icon stops flashing and remains illuminated. The indicator will show the appropriate service interval (e.g. 6000 miles/10000 km).

  • Page 113: Smart

    Appendix D: Manual service reset Smart Roadster Service Type Symbol Service A One Spanner Displayed Service B Two Spanners Displayed CON0070 1. Turn the ignition ON and within 4 seconds select the service interval display by pressing button A on the top of the instrument cluster (repeatedly until the service interval is displayed).

  • Page 114: Volkswagen

    Appendix D: Manual service reset Volkswagen Cabrio, Golf III, GTi, Jetta III (1993 - 1995) and Jetta (1996) One of four service codes may be displayed on instrument panel according to distance travelled. Each service code displayed determines the type or level of maintenance required.

  • Page 115: Volvo

    Appendix D: Manual service reset Volvo Volvo 240 (1986 - 1989) km/h SER- PARKING BRAKE VICE CON0038 Reach behind the instrument panel and push the lever located between the tachometer and the speedometer. Volvo 240 (1990 - 1993) km/h 005000 CON0039 1.
  • Page 116 Appendix D: Manual service reset Volvo 740 (1986 - 1988) 005000 km/h ser- vice CON0037 Reach behind the instrument panel and push the button located to the left of the speedometer. Volvo 740 (1989 - 1992) km/h 005000 CON0039 1. Remove the plug from the face of the instrument panel between the clock and the speedometer.
  • Page 117 Appendix D: Manual service reset Volvo 760 (1986 - 1990) km/h 005000 CON0039 1. Remove the plug from the face of the instrument panel between the clock and the speedometer. 2. Insert a thin-bladed tool into the cavity and press the reset button. Volvo 780 (1988 - 1990) 005000 km/h...
  • Page 118 Appendix D: Manual service reset Volvo 850 (1993 - 1995) fitted with the Yazaki instrument panel Note: This instrument panel has the odometer located above the speedometer needle. km/h 005000 CON0039 1. Remove the plug from the face of the instrument panel between the clock and the speedometer.
  • Page 119 Appendix D: Manual service reset Volvo 850 (1993 - 1995) fitted with the VDO instrument panel Note: This instrument panel has the odometer located below the speedometer needle. 1. With the ignition switch in the ON position and the engine not running.
  • Page 120 Appendix D: Manual service reset Volvo 940 (1991 - 1995) km/h 005000 CON0039 1. Remove the plug from the face of the instrument panel between the clock and the speedometer. 2. Insert a thin-bladed tool into the cavity and press the reset button. Volvo 960 (1991 - 1995) km/h 005000...

Table of Contents