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PLAYSTAR Cliffhanger Bronze Safety Manual & Assembly Instructions
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PLAYSTAR Cliffhanger Bronze Safety Manual & Assembly Instructions

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PS 7740
TM
Safety Guide & Assembly Instructions
Safety Zone
(Gold Design Option
requires additional kit*)
*PS 7740
PS 7744
PS 8870 (4)
Safety Zone
Safety Zone
PS 7668 (2)
PS 7766 (2)
PS 8870 (2)
PS 7744
PS 8870 (2)
PS 7690 (2)
Call Toll Free 1-888-752-9782
We're Here To Help!
Customer Service: Monday - Friday, 8:00 A.M. to 5:00 P.M. C.S.T.

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Summary of Contents for PLAYSTAR Cliffhanger Bronze

  • Page 1 PS 7740 Safety Guide & Assembly Instructions Safety Zone (Gold Design Option requires additional kit*) *PS 7740 PS 7744 PS 8870 (4) Safety Zone Safety Zone PS 7668 (2) PS 7766 (2) PS 8870 (2) PS 7744 PS 8870 (2) PS 7690 (2) Call Toll Free 1-888-752-9782 We’re Here To Help!
  • Page 2 • Thoroughly read all safety instructions before Testing and Materials (ASTM) Home Playground beginning. Safety Standard. In order for PlayStar to comply with the ASTM Standard, we cannot recommend • Children must remain clear of construction site until anyone above these limits.

  • Page 3: Annual Maintenance Checklist

    SAFETY INSTALLATION: 2. Only one child, for each single planned 4. Dress children appropriately and do not seat or single planned activity should allow them to wear inappropriate items, 1. Follow the instructions provided, do not be allowed on this set at one time, with such as but not limited to, loose fitting alter its design in any way.
  • Page 4 3211 (24) (10) FP 2159 HW 1611 SA 4496 FC 3211 FP 2159 FC 3175 HW 1611 3212 FC 3212 SA 4496 FC 3175 (12) FC 3108 Playset FC 3110 FC 3213 3213 FC 3108 Anchor FC 3214 C 3214 Gym Ring FC 3217 FC 3110...
  • Page 5 Deck Screws (Purchased Separately) (212) #8 x 2Z/x" (125) #8 x 1Z/v" #8 x 2¹ ₂" deck screw HW 1204 SCREW DECK GALV #8 X 2 1/2 #8 x 1¹ ₄" deck screw Cutting Guide - All Lumber (Purchased Separately) (4) 2"...
  • Page 6 Deck Screws (Purchased Separately) (220) #8 x 2Z/x" (133) #8 x 1Z/v" #8 x 2¹ ₂" deck screw HW 1204 SCREW DECK GALV #8 X 2 1/2 #8 x 1¹ ₄" deck screw Cutting Guide - All Lumber (Purchased Separately) (6) 2"...
  • Page 7 Deck Screws (Purchased Separately) (424) #8 x 2Z/x" (250) #8 x 1Z/v" #8 x 2¹ ₂" deck screw HW 1204 SCREW DECK GALV #8 X 2 1/2 #8 x 1¹ ₄" deck screw Cutting Guide - All Lumber (Purchased Separately) (9) 2"...

  • Page 8: Icon Glossary

    Lumber Notes: • Boards will be drilled during assembly process using drill marking template provided. • Actual size of boards may vary. • Always use any pre-drilled boards as the drill • Use cutting guide prior to assembly process. template to drill 1" into second board before securing with hardware or screws.

  • Page 9: Helpful Hints

    Be sure boards/brackets are tight against each other. Be sure boards/components are spaced the distance listed. Be sure to equally space. Be sure boards rest on the ground. Playstar Logo showing: Use tabs to square on corner of board. Arrow showing: Use tabs to slide along edge of board to drill location.
  • Page 10 This page left blank intentionally.

  • Page 11: Safety Warnings

    Safety Warnings CAUTION: Minimum spacing is required from the CAUTION: These boards should be pre-drilled closest point of all other rides or stationary objects. and countersunk to avoid cracking. Note: Adjust countersink tool to width of first board to countersink to proper depth. Pre-drill into second board using first board as a template before attaching.
  • Page 12 Climbing Walls- All Design Options NOTE: Gold Design Option involves building two climbing towers. Be sure to double quantities for each step. (Example: In Step One, use 192 deck screws instead of 96 and complete process 16 times instead of 8 times.) (96) #8 x 2¹...
  • Page 13 (48) #8 x 1Z/v" #8 x 1¹ ₄" deck screw (24) FP 2159 FP 2159 " 1C/v " " 49Z/x" "...
  • Page 14 HW 1527 (14) C/," x 3Z/x" HW 1527 BOLT HEX HDG 3/8-16 X 3 1/2 ³ ₈" x 3¹ ₂" hex bolt HW 1411 HW 1301 C/," x 2" ³ ₈" lock nut HW 1528 (21)C/," (21) C/," HW 1528 BOLT HEX HDG 3/8-16 X 2 ³...
  • Page 15 HW 1527 HW 1411 HW 1301 ³ ₈" lock nut (2) C/," (2) C/," C/," x 3Z/x" ³ ₈" washer HW 1527 BOLT HEX HDG 3/8-16 X 3 1/2 ³ ₈" x 3¹ ₂" hex bolt HW 1527 HW 1527 ³...
  • Page 16 (60) #8 x 2Z/x" #8 x 2¹ ₂" deck screw HW 1204 SCREW DECK GALV #8 X 2 1/2 (15) B/v x 6 x 28Z/x" 5/4" x 6" x 28.5" / mm Scale: 1/16" = 1" Frame from steps 4 & 5, with HW 1219...
  • Page 17 (28) #8 x 2Z/x" #8 x 2¹ ₂" deck screw HW 1204 SCREW DECK GALV #8 X 2 1/2 (15) B/v x 6 x 28Z/x" 5/4" x 6" x 28.5" / mm Scale: 1/16" = 1" 14Z/v" " 14Z/v" "...
  • Page 18 14Z/v" " 14Z/v" "...
  • Page 19 Bronze & Gold Only Silver, Skip to step 11 below. HW 1212 (24) #14 x 1Z/v" SA 4494 #14 x 1¹ ₄" G HDG 3/8 X 1 1/2 pan head screw Climbing SA 4494 72" 60" 48" 36" 24" 12" 0"...
  • Page 20 HW 1214 (8) Z/v" x 1Z/x" HW 1214 SCREW LAG HDG 1/4 X 1 1/2 HW 1611 SCALE 1:1 HW 1611 FC 3113 FC 3113 Long Link Chain 10Z/x" 10Z/x" 10Z/x" 10Z/x"...
  • Page 21 " 10Z/x" 10Z/x" " 76Z/x" " " 63C/v" 51" 38Z/v" 10Z/x" 25Z/x" 10Z/x" 12C/v" 0" (Purchased Separately) PS 8870 Attach using hardware & Installation instructions included with PS 8870.
  • Page 22 Combine Walls- All Design Options #8 x 1Z/v" #8 x 1¹ ₄" deck screw Start with the Full Rock Wall and attach any other climbing wall of your choice.
  • Page 23 HW 1527 HW 1411 HW 1301 ³ ₈" lock nut C/," x 3Z/x" ³ ₈" washer (2) C/," C/," HW 1527 BOLT HEX HDG 3/8-16 X 3 1/2 ³ ₈" x 3¹ ₂" hex bolt HW 1527 HW 1527 ³ ₈" x 1" hex bolt HW 1219 HW 1301...
  • Page 24 #8 x 1Z/v" #8 x 1¹ ₄" deck screw Attach the next climbing wall of your choice.
  • Page 25 HW 1527 C/," x 3Z/x" HW 1527 BOLT HEX HDG 3/8-16 X 3 1/2 ³ ₈" x 3¹ ₂" hex bolt HW 1528 HW 1411 HW 1301 ³ ₈" lock nut ³ ₈" washer C/," x 2" (3) C/," C/," HW 1528 BOLT HEX HDG 3/8-16 X 2 HW 1527 HW 1528...
  • Page 26 Continue repeating steps 4 & 5 until entire octagon climbing structure is completed. The ONLY requirement: the two walls containing climbing bars must be placed directly across from one another.
  • Page 27 Inner Monkey Rings- All Design Options (12) #8 x 2Z/x" #8 x 2¹ ₂" deck screw HW 1204 SCREW DECK GALV #8 X 2 1/2 2" x 4" x 69" 2" x 4" x 69" 1/16" = 1" 2" x 4" x 72" 2"...
  • Page 28 HW 1611 FC 3108 FC 3108 HW 1611 (12) Z/v" x 1Z/x" HW 1214 HW 1214 SCREW LAG HDG 1/4 X 1 1/2 SCALE 1:1 0" 10Z/v" 30C/v" 51Z/v"...
  • Page 29 #8 x 2Z/x" #8 x 2¹ ₂" deck screw HW 1204 SCREW DECK GALV #8 X 2 1/2 Attach Monkey Rings between the two walls with climbing bars.
  • Page 30 (16) #8 x 1Z/v" SA 4496 #8 x 1¹ ₄" deck screw SA 4496...
  • Page 31 C/," x 2" HW 1528 HW 1528 BOLT HEX HDG 3/8-16 X 2 HW 1301 HW 1411 ³ ₈" lock nut (4) C/," (4) C/," ³ ₈" washer ³ ₈" x 1" hex bolt HW 1219 HW 1301 (4) C/," C/,"...
  • Page 32 (Bronze- Skip to Page 46, Outer Monkey Rings & Bars- Silver Only Gold- Skip to Page 41) (16) #8 x 1Z/v" SA 4495 #8 x 1¹ ₄" SA 4495 Hardware and components needed are included deck screw with the two PS 7766 Climbing Bar Kits. (Purchased Separately) 2"...
  • Page 33 Hardware and components needed are included with the two PS 7766 Climbing Bar Kits. (16) #8 x 1Z/v" (Purchased Separately) SA 4495 #8 x 1¹ ₄" SA 4495 deck screw 2"x 4"x 96" 2"x4"x 60" 2"x4"x 96" 2"x4"x 60" 2C/," 2"x 4"x 96"...
  • Page 34 HW 1411 (20) C/," (20) C/," x 2" HW 1528 ³ ₈" lock nut HW 1528 BOLT HEX HDG 3/8-16 X 2 2"x 4"x 96" 2"x4"x 60" 2"x4"x 96" 2"x4"x 60" 2"x4"x 96" 2"x 4"x 60"...
  • Page 35 (4) #8 x 2Z/x" #8 x 2¹ ₂" deck screw HW 1204 SCREW DECK GALV #8 X 2 1/2 2" x 4" x 21Z/x" 2" x 4" x 21¹ ₂" 1/16" = 1" 46" Bolt heads located on the inside. (8) #8 x 1Z/v"...
  • Page 36 HW 1212 SA 4494 (28) #14 x 1Z/v" #14 x 1¹ ₄" HW 1219 SCREW LAG HDG 3/8 X 1 1/2 pan head screw 0" Climbing SA 4494 11Z/v" 23Z/v" 35Z/v" 0" 47Z/v" 12" 24" 36" 21Z/x" 21Z/x" (4) #8 x 2Z/x" #8 x 2¹...
  • Page 37 HW 1212 SA 4494 (16) #14 x 1Z/v" #14 x 1¹ ₄" HW 1219 SCREW LAG HDG 3/8 X 1 1/2 pan head screw Climbing 0" SA 4494 46" 58" 70" 82" 21Z/x" (12) HW 1214 Z/v" x 1Z/x" HW 1611 FC 3108 HW 1214 SCREW LAG HDG 1/4 X 1 1/2...
  • Page 38 (8) #8 x 1Z/v" SA 4496 #8 x 1¹ ₄" deck screw SA 4496 Repeat process for both frames. C/," x 2" HW 1528 HW 1528 BOLT HEX HDG 3/8-16 X 2 HW 1301 HW 1411 C/," C/," ³ ₈" lock nut ³...
  • Page 39 #8 x 1Z/v" #8 x 1¹ ₄" deck screw 3Z/x" 21Z/x" Repeat process for both frames. 96" 2Z/x" Dig into ground for leg beams.
  • Page 40 HW 1201 HW 1301 (4) C/," C/," x 3" ³ ₈" washer ³ ₈" x 3" lag screw HW 1201 SCREW LAG HDG 3/8 X 3 Repeat process for both frames.
  • Page 41 (Bronze-Skip to page 46 Monkey Rings- Gold Only & Silver- Skip to page 47) HW 1611 FC 3108 (12) HW 1214 Z/v" x 1Z/x" HW 1214 FC 3108 SCREW LAG HDG 1/4 X 1 1/2 HW 1611 SCALE 1:1 Hardware and components needed are included with the two PS 7744 Monkey Ring Kits.
  • Page 42 (8) #8 x 1Z/v" SA 4496 #8 x 1¹ ₄" deck screw SA 4496 3Z/x" 21Z/x" Repeat process for second structure.
  • Page 43 HW 1201 HW 1301 (4) C/," C/," x 3" ³ ₈" washer ³ ₈" x 3" lag screw HW 1201 SCREW LAG HDG 3/8 X 3 Repeat process for second structure.
  • Page 44 #8 x 1Z/v" #8 x 1¹ ₄" deck screw Be sure boards face opposite directions so the monkey ring chains are staggered. 60"...
  • Page 45 HW 1301 C/," C/," x 2" C/," HW 1528 ³ ₈" lock nut HW 1411 HW 1528 BOLT HEX HDG 3/8-16 X 2 ³ ₈" washer...
  • Page 46 Anchoring- Bronze Only ³ ₈" x 1" hex bolt HW 1219 Playset Anchor C/," x 1Z/x" FC 3217 HW 1219 SCREW LAG HDG 3/8 X 1 1/2 ³ ₈" x 3" lag screw HW 1301 (4) C/," FC 3217 ³ ₈" washer Alternate anchors on every other wall.
  • Page 47 Anchoring- Silver Only ³ ₈" x 1" hex bolt HW 1219 Playset Anchor C/," x 1Z/x" HW 1219 SCREW LAG HDG 3/8 X 1 1/2 ³ ₈" x 3" lag screw FC 3217 Additional hardware and components needed are included with the two PS 7690 Anchor Kits. (Purchased Separately) HW 1301 (8) C/,"...
  • Page 48 Anchoring- Gold Only ³ ₈" x 1" hex bolt HW 1219 Playset Anchor C/," x 1Z/x" HW 1219 SCREW LAG HDG 3/8 X 1 1/2 ³ ₈" x 3" lag screw FC 3217 HW 1301 (8) C/," FC 3217 ³ ₈" washer Alternate anchors on every other wall.
  • Page 49 Rope FC 3210 HW 1604 Inside View Rope must be tight and secured at both ends.

  • Page 50: Cargo Net

    Cargo Net FC 3210 (16) HW 1604 Weave ropes 3 & 4 Align knots with Firmly tighten through loose knots of holes. Do not ALL knots and ropes 1 & 2. tighten space within secure at all ends. knots. Leave loose. Inside View...

  • Page 51: Play Handles

    Safety Plaque HW 1223 #8 x B/," #8 x ⁵ ₈" truss head screw Place in prominent location on Cliffhanger structure. LT 7000 Monkey Rings Play Handles HW 1600 FC 3125 FC 3125 HW 1212 Play FC 3110 Handles (2) #14 x 1Z/v" #14 x 1¹...

  • Page 52: Important - Please Read

    PlayStar, Incorporated, Janesville, WI 53547 © 2017 PlayStar, Inc. Reproduction of this document in part or whole is prohibited without the permission of PlayStar, Inc. Protected by one or more of the following United States or Foreign Patents: US D418,189; US D409,708; US D424,154; US D428,637; US 6,402,663; US D422,332; US D410,059;...