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PLAYSTAR Grand Slam Silver Safety Manual & Assembly Instructions
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PLAYSTAR Grand Slam Silver Safety Manual & Assembly Instructions

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Safety Guide & Assembly Instructions
Featured Components (purchase separately):
Featured Components (purchase separately):
PS 7838
PS 7980
PS 7980
PS 7958
PS 7958
PS 8850
PS 8876
PS 8821
PS 8821
Featured Components (purchase separately):
Featured Components (purchase separately):
PS 7676
PS 7676
PS 7946
PS 8876
PS 7946
PS 8813
PS 7980
PS 8814
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1-888-752-9782
Call Toll Free
PS 7485
Customer Service: Monday - Friday, 8:00
to 5:00
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A.M.
P . M.

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Summary of Contents for PLAYSTAR Grand Slam Silver

  • Page 1 ® Safety Guide & Assembly Instructions Featured Components (purchase separately): Featured Components (purchase separately): PS 7838 PS 7980 PS 7980 PS 7958 PS 7958 PS 8850 PS 8876 PS 8821 PS 8821 Featured Components (purchase separately): Featured Components (purchase separately): PS 7676 PS 7676 PS 7946...
  • Page 2 • Thoroughly read all safety instructions before Testing and Materials (ASTM) Home Playground beginning. Safety Standard. In order for PlayStar to comply with the ASTM Standard, we cannot recommend • Children must remain clear of construction site until anyone above these limits.
  • Page 3 SAFETY InsTAllATIOn: 2. Only one child, for each single planned 4. Dress children appropriately and do not seat or single planned activity should allow them to wear inappropriate items, 1. Follow the instructions provided, do not a maximum weight of 105 pounds for be allowed on this set at one time, with such as but not limited to, loose fitting alter its design in any way.

  • Page 4: Tools Required

    COMPONENTS INCLUDED (not actual size) Assembly Sturdy Frame Brkts. Tool Kit (1) Right-hand Left-hand Play Handles Corner Brackets Climbing Rocks (16) Playset Sturdy-Frame Anchors Rings Brace Swing Discovery Hangers Telescope Quick-Link Connectors Swing Seat Climbing Roof Drill Template Bars Caps Climbing Rope Climbing Rope Gym Ring Chains...
  • Page 5 BOARDS INCLUDED Before starting to assemble your playset, make sure all boards and hardware are identified and stacked by size. This will improve your assembly time. All boards are identified by “nominal” dimensions. The “actual” width and thickness of boards will vary.
  • Page 6 BOARDS INCLUDED All boards are identified by “nominal” dimensions. The “actual” width and thickness of boards will vary. During assembly process, hide the marked end of the board to the inside so it is not visible on your completed playset. Note: These boards require some (10) basic drilling that is best...
  • Page 7 PLEASE NOTE: Letters represent pattern not position Note: When the PlayStar logo is showing, the three tabs on the bottom will position the template square with any two edges. When the arrow is...
  • Page 8 pleAse nOTe (Letters represent pattern not position) Patterns can be created anywhere along the board by turning the template over (arrow side up) and sliding it to the desired position. Use the shaded 2" x 4" holes for that pattern. 1" x 4" or 2"...
  • Page 9 ATTACHING CORNER BRACKETS There are several steps in the assembly of your playset when you will be asked to attach “corner brackets”. Please review these diagrams to understand where to place the brackets, how to attach them, and what hardware to use. pOsITIOnInG THe BRACkeTs: The “corner bracket”...

  • Page 10: Tower Assembly

    TOWER ASSEMBLY Items for sTep 1: On a flat work surface, lay out two 2" x 4" x 88" boards 38³ ₄" apart. Measure and mark both boards at dimensions shown. (4) 2" x 4" x 88" boards (4) 2" x 4" x 38³ ₄" boards Attach two 2"...
  • Page 11 Items for sTep 3: (10) Corner Brackets (40) #8 x 1¹ ₄" deck screws (10) ³ ₈" x 3¹ ₂" hex bolts (8) ³ ₈" x 2" hex bolts (2) ³ ₈" x 1¹ ₂" lag screw (38) ³ ₈" washers (18) ³...
  • Page 12 Items for sTep 4: (2) 2" x 4" x 58¹⁄₂" board (8) #8 x 2¹ ₂" deck screws Predrill the 2" x 4" x 38³ ₄" boards at the dimension shown. Center the 2" x 4" x 58¹⁄₂" boards behind the holes and flush with the top of the 2"...
  • Page 13 Items for sTep 6: (1) 2" x 4" x 88" board (2) 2" x 4" x 44¹ ₄" boards (26) #8 x 2¹⁄₂" deck screws Attach one 2" x 4" x 88" board at dimension shown. Secure with #8 x 2¹⁄₂" deck screws. Attach two 2"...
  • Page 14 Items for sTep 7: Attach one 2" x 4" x 33³ ₄" board at the dimension shown. Secure with #8 x 2¹⁄₂" deck screws. (1) 2" x 4" x 33³ ₄" board (1) 2" x 4" x 38³ ₄" board Attach one 2"...
  • Page 15 Items for sTep 8: (2) 1" x 4" x 44" boards Flush Flush Flush (10) #8 x 1¹ ₂" deck screws Attach two pre-drilled and counter-sank 1" x 4" x 44" boards tight against the sides of the 2" x 4" x 88" boards and flush with the top of the tower.
  • Page 16 Items for sTep 10: (2) 1" x 6" x 27¹⁄₄" boards (4) #8 x 1¹ ₂" deck screws Attach two pre-drilled and counter-sank 1" x 6" x 27¹⁄₄" boards. Attach the top board flush with the bottom edge of window open- ing and tight against the sides of the 2"...
  • Page 17 Items for sTep 12: Attach eight pre-drilled and counter-sank 1" x 4" x 44" boards and seven pre-drilled and counter-sank 1" x 4" x 29¹⁄₂" boards as shown. The (8) 1" x 4" x 44" boards 1" x 4" x 44" boards should be flush with the top of the tower. The (7) 1"...
  • Page 18 Items for sTep 13: (2) 1" x 6" x 52" boards (8) #8 x 1¹ ₂" deck screws Attach two pre-drilled and counter-sank 1" x 6" x 52" boards. Attach the top board flush with the bottom edge of window opening as shown. Attach the bottom board flush with the bottom edge of the deck as shown.
  • Page 19 Items for sTep 15: (8) 1" x 4" x 18¹¹⁄₁₆" boards (32) #8 x 1¹ ₂" deck screws Attach eight pre-drilled and counter-sank 1" x 4" x 18¹¹⁄₁₆" boards on the outside of the tower at dimension shown. Equally space the boards. Secure each board with #8 x 1¹⁄₂"...

  • Page 20: Swing Beam Assembly

    SWING BEAM ASSEMBLY Items for sTep 17: (6) 2" x 4" x 88" boards (48) #8 x 2¹ ₂" deck screws ¹ ¹ 13¹ " " Mark & Drill 3 Boards as shown 25¹ ₂" ¹ ₂ " 37³ ₄" ³...
  • Page 21 Items for sTep 18: (3) Step 17 Assemblies (2) Left-hand Sturdy-frame Brackets (1) Right-hand Sturdy-frame Bracket (6) #8 x 1¹ ₄" deck screws (6) ³ ₈" x 3¹ ₂" hex bolts (12) ³ ₈" washers (6) ³ ₈" lock nuts Use the bracket as a drill guide and drill two ¹...
  • Page 22 Items for sTep 19: (2) ³ ₈" x ³ ₄" hex bolts (2) ³ ₈" lock nuts Mate one right-hand bracket assembly to one left-hand bracket assembly as shown. Secure with two ³ ₈" x ³ ₄" hex bolts and ³ ₈" lock nuts through the two lower holes of brackets as shown (do not use flat washers).
  • Page 23 Items for sTep 21: (1) 2" x 4" x 46³⁄₄" board (4) #8 x 2¹⁄₂" deck screws Position assembly as shown. Align the posts so that the outermost points measure 84³⁄₄" as shown. Attach 2" x 4" x 46³⁄₄" board at dimension shown.
  • Page 24 Items for sTep 22: (2) corner brackets (8) #8 x 1¹ ₄" screws (2) ³ ₈" x 3¹ ₂" hex bolts (2) ³ ₈" x 2" hex bolts (8) ³ ₈" washers (4) ³ ₈" lock nuts Attach corner brackets. To complete the A-Frame Assembly, flip over as shown and position brackets so that the short side is against the 2"...
  • Page 25 Items for sTep 23: (1) 2" x 6" x 88" board (1) 2" x 6" x 35⁷ ₈" board (4) #8 x 1¹ ₄" deck screws Lay out the single post assembly and the A-Frame Hold beam tight against bracket. Beam should rest assembly approximately 92¹...
  • Page 26 Items for sTep 24: (1) 2" x 6" x 88" board (1) 2" x 6" x 35⁷ ₈" board (16) #8 x 2¹ ₂" deck screws (see pages 7 & 8 “How To use Your Drill Template For Drill Holes” for details.) Predrill the 2"...
  • Page 27 Note: if you do not have saw horses, rest beam Items for sTep 25: on ground and rotate A-frame and single post simultaneously to the other side  (requires two adults). Single post (5) ³ ₈" x 3¹ ₂" hex bolts must be supported to keep the (10) ³...
  • Page 28 Items for sTep 26: Mark the top beam board, on the bottom edge, at the dimensions shown, for swing hanger locations. NOTE: if you are installing the Air rider, follow the installation instruc- (6) swing hangers tions that are supplied with the Air rider. (6) ³...
  • Page 29 CONNECT TOWER AND SWING BEAM Items for sTep 27: mark hole location (7" down and 1⁵ ₈" from edge) as shown. (Fig. 1) On the post of tower assembly where the beam will be attached, measure and Drill a ³ ₈" hole completely through the board. (1) ³...
  • Page 30 Items for sTep 28: Position 2" x 4" x 28" board approximately 34³ ₄" up from bottom of tower flush with the tower and swing beam posts as shown. Attach with (1) 2" x 4" x 28" board #8 x 2¹ ₂" deck screws. (2) corner brackets (4) #8 x 2¹...
  • Page 31 STURDY-FRAME BRACE INSTALLATION sTep 29: Remove the top ³⁄₈" x 3¹⁄₂" hex bolt, washers and lock nut from the post support as shown. (Save these parts because they will be used in the next step.) NOTE: it is easiest to remove this bolt by continuing to rotate in ³⁄₈"...
  • Page 32 if you purchased the optional Adventure Tunnel Kit (PS 8876) it must be installed now. Follow the building instructions included with the Adventure Tunnel Kit. Then continue with these instructions on page 36. STOP if you are not installing the Adventure Tunnel Kit, proceed with the instructions below. Items for sTep 32: (2) Corner Brackets (4) #8 x 1¹...
  • Page 33 Items for sTep 33: (2) 2" x 4" x 46³ ₄" boards (4) #8 x 1¹ ₄" deck screws (2) ³ ₈" x 2" hex bolts (4) ³ ₈" washers (2) ³ ₈" lock nuts Attach two 2" x 4" x 46³ ₄" boards to corner brackets as shown.
  • Page 34 Items for sTep 34: (1) 2" x 4" x 46³ ₄" board (2) 1" x 4" x 21⁷ ₁₆" boards (12) #8 x 1¹ ₂" deck screws Attach two pre-drilled and counter-sank 1" x 4" x 21⁷ ₁₆" boards as shown. Secure each board with #8 x 1¹⁄₂" deck screws.
  • Page 35 Items for sTep 35: Attach twelve pre-drilled and counter-sank 1" x 4" x 21⁷ ₁₆" boards in between the two boards you attached in the previous step. Start at the top (12) 1" x 4" x 21⁷⁄₁₆" boards and keep boards tight to each other. Secure with #8 x 1¹⁄₂" deck screws. (72) #8 x 1¹...

  • Page 36: Roof Assembly

    ROOF ASSEMBLY Items for sTep 36: On a flat surface position boards as shown. Keep boards square while attaching roof cap to boards (2) Roof Caps with #14 x 1¹⁄₄" pan head screws. Repeat for second roof assembly. (2) 2" x 4" x 38³⁄₄" boards (2) 2"...
  • Page 37 Items for sTep 38: Hold Step 36 Assemblies 63³⁄₄" apart. Position 1" x 4" x 65¹⁄₂" boards flush with the top and bottom as shown. Keep boards (2) Step 36 Assemblies square and secure with #8 x 1¹ ₂" deck screws. Repeat for other side.
  • Page 38 Items for sTep 40: Position Roof Assembly on tower so that the 1" x 4" x 65¹⁄₂" boards are firmly resting on the 2" x 4" x 50³⁄₄" boards. Make sure the roof is level (1) Roof Assembly with the tower and with equal overhang on all four corners. (4) ³⁄₈"...
  • Page 39 Items for sTep 41: (2) 2" x 6" x 35⁷⁄₈" boards (8) #8 x 2¹ ₂" deck screws Position 2" x 6" x 35⁷⁄₈" boards on top of 2" x 4" x 28" and 2" x 4" x 58¹⁄₂" boards as shown.
  • Page 40 ANCHORING GOLD & BRONZE DESIGN Items for sTep 42: At locations shown screw Playset Anchors into ground by hand (a long screwdriver will help). Use the anchor as a drill guide and drill a ¹⁄₄" hole 1" deep into the board. Attach with ³ ₈" x 1¹ ₂" lag screw and ³ ₈" washer. (6) Playset Anchors Note: if soil conditions permit anchors to be pulled out easily, such (6) ³...
  • Page 41 ANCHORING SILVER DESIGN Items for sTep 42: At locations shown screw Playset Anchors into ground by hand (a long screwdriver will help). Use the anchor as a drill guide and drill a ¹⁄₄" hole 1" deep into the board. Attach with ³ ₈" x 1¹ ₂" lag screw and ³ ₈" washer. (7) Playset Anchors Note: if soil conditions permit anchors to be pulled out easily, such as in sandy soil conditions, cementing is required.
  • Page 42 ANCHORING STARTER DESIGN Items for sTep 42: At locations shown screw Playset Anchors into ground by hand (a long screwdriver will help). Use the anchor as a drill guide and drill a ¹⁄₄" hole 1" deep into the board. Attach with ³ ₈" x 1¹ ₂" lag screw and ³ ₈" washer. (6) Playset Anchors Note: if soil conditions permit anchors to be pulled out easily, such (6) ³...
  • Page 43 SLIDE – Mounting Instructions STARTER & BRONZE DESIGN OPTIONS Items for step 43: (1) Playset Anchor (1) 2" x 4" x 38³ ₄" boards (12) #8 x 2¹ ₂" deck screws (1) ³ ₈" x 1¹⁄₄" hex bolt (2) ³ ₈" washers (1) ³...
  • Page 44 SPIRAL TUBE SLIDE – Mounting Instructions SILVER & GOLD DESIGN OPTIONS Items for step 43: (1) 2" x 4" x 38³ ₄" boards (12) #8 x 2¹ ₂" deck screws Slide one 2" x 4" x 38³ ₄" board behind the vertical 2"...
  • Page 45 Items for step 44: (2) 2" x 4" x 28" boards (1) 2" x 4" x 32¹⁄₂" boards (18) #8 x 2¹ ₂" deck screws Attach 2" x 4" x 28" boards to 2" x 4" x 44¹ ₄" boards flush at the top as shown.
  • Page 46 Items for step 45: (2) 2" x 4" x 31¹⁄₂" boards (12) #8 x 2¹ ₂" deck screws Attach 2" x 4" x 31¹⁄₂" boards to the boards installed in the previous step and flush at the top as shown. Secure with #8 x 2¹...
  • Page 47 COMPONENTS - Mounting Instructions sWInG seAT • GYm RInGs 1. Attach coated ends of chains onto play component using Quick-Link Connectors provided. Tighten securely with an adjustable wrench. Adjustment Zone 2. Hook uncoated ends of chain onto Swing Hangers provided. 3.

  • Page 48: Important - Please Read

    PlayStar, Incorporated, Janesville, WI 53547 © 2013 PlayStar, Inc. Reproduction of this document in part or whole is prohibited without the permission of PlayStar, Inc. Protected by one or more of the following United States or Foreign Patents: US D418,189; US D409,708; US D424,154; US D428,637; US 6,402,663; US D422,332; US D410,059;...

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Grand slam gold