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Summary of Contents for PLAYSTAR LEGACY PS 73161
- Page 1 Safety Guide & Building Instructions PS 73161 PS 73162 PS 73163 PS 73164 We’re Here To Help! 1-888-752-9782 Call Toll Free Customer Service: Monday - Friday, 8:00 to 5:00 C.S.T. A.M. P . M.
- Page 2 • Thoroughly read all safety instructions before Testing and Materials (ASTM) Home Playground beginning. Safety Standard. In order for PlayStar to comply with the ASTM Standard, we cannot recommend • Children must remain clear of construction site until anyone above these limits.
- Page 3 SAFETY InSTAllATIOn: 2. Only one child, for each single planned 3. Verify that suspended climbing ropes seat or single planned activity should are secured at both ends and that they 1. Follow the instructions provided, do not a maximum weight of 105 pounds for be allowed on this set at one time, with cannot be looped back on themselves.
- Page 4 TOOLS REQUIRED Socket Wrench Drill ¹⁄₈", ¹⁄₄" & ³⁄₈" Drill Bit ⁷⁄₁₆", ¹⁄₂" & ⁹⁄₁₆" Socket Saw Horses Hack Saw (Optional) ¹⁄₂" & ⁹⁄₁₆"Wrench or Adjust. Wrench Square Metal File Ladder Phillips Screwdriver Pencil Tape Measure Hammer Tape Safety Glasses PURCHASE SEPARATELY Exterior Paint Permanent/Fabric Markers...
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Page 5: Table Of Contents
CONTENTS – Gold Design Option Contents: Tower - With: Sand Box Seat Play Handles Rocks Vertical Climbers Front View Roof Panels (9 Boards) Panel Assembly laminated legs Swing Beam (10' Left 2" X 4" X 60" board w/Air Rider Brackets) Tube Slide w/Pre-assembled base Climbing Steps Assembly Air Rider... - Page 6 ROOF ASSEMBLY - GOLD STeP 1 Items for (2) Roof Sides (2) Roof Caps (12) #14 x 1¹⁄₄" pan head screws (3) #8 x 2¹⁄₂" deck screws On a flat surface position roof sides together as shown. Secure with #8 x 2¹⁄₂" deck screws. Position roof cap tight against boards as shown.
- Page 7 STeP 3 Items for Rotate tower 180º as shown. Verify the unattached side of the roof overhangs the 2" x 4" boards equally. Secure the other two (2) ³ ₈" x 5" hex bolts corners with #8 x 2¹⁄₂" deck screws, ³ ₈" x 5" hex bolt, ³ ₈" washers (4) ³...
- Page 8 STeP 4 Items for (1) Panel Assembly (8) #8 x 2¹⁄₂" deck screws Position panel assembly as shown. Secure with #8 x 2¹⁄₂" deck screws. Climbing Rope Holes 29"...
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Page 9: Tower - With
CONTENTS – Silver Design Option Contents: Tower - With: Sand Box Seat Play Handles Roof Panels (9 Boards) Front View laminated legs Swing Beam (10' Left Rock Wall 5ft (8 Rocks) w/Air Rider Brackets) 2" X 4" X 81" Board 2"... -
Page 10: Roof Caps
ROOF ASSEMBLY - SILVER STeP 1 Items for (2) Roof Sides (2) Roof Caps (12) #14 x 1¹⁄₄" pan head screws (3) #8 x 2¹⁄₂" deck screws On a flat surface position roof sides together as shown. Secure with #8 x 2¹⁄₂" deck screws. Position roof cap tight against boards as shown. - Page 11 STeP 3 Items for Rotate tower 180º as shown. Verify the unattached side of the roof overhangs the 2" x 4" boards equally. Secure the other two corners (2) ³ ₈" x 5" hex bolts with #8 x 2¹⁄₂" deck screws, ³ ₈" x 5" hex bolt, ³ ₈" washers and (4) ³...
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Page 12: Corner Brackets
STeP 5 Attach corner brackets. Items for Position brackets 48¹⁄₂" up from bottom of tower with the long side of the (1) Rock Wall inside edges as shown. Fig. 1 brackets against the 2" x 4" x 112" boards and the short side flush with the (2) Corner Brackets (4) ³... -
Page 13: Play Handles
CONTENTS – Bronze Design Option Contents: Tower Sand Box Seat Play Handles Front View Roof Panels (8 Boards) laminated legs Swing Beam (10' Left) Rock Wall 5ft (8 Rocks) 2" X 4" X 81" Board 2" X 4" X 60" board Giant Scoop Wave Slide Climbing Steps Decorative kit Box - Includes:... - Page 14 ROOF ASSEMBLY - BRONZE STeP 1 Items for (2) Roof Sides (2) Roof Caps (12) #14 x 1¹⁄₄" pan head screws (3) #8 x 2¹⁄₂" deck screws On a flat surface position roof sides together as shown. Secure with #8 x 2¹⁄₂" deck screws. Position roof cap tight against boards as shown.
- Page 15 STeP 3 Items for Rotate tower 180º as shown. Verify the unattached side of the roof overhangs the 2" x 4" boards equally. Secure the other two corners (2) ³ ₈" x 5" hex bolts with #8 x 2¹⁄₂" deck screws, ³ ₈" x 5" hex bolt, ³ ₈" washers and (4) ³...
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Page 16: Rocks
Attach corner brackets. STeP 5 Items for Position brackets 48¹⁄₂" up from bottom of tower with the long side of the inside edges as shown. Fig. 1 (1) Rock Wall brackets against the 2" x 4" x 112" boards and the short side flush with the (2) Corner Brackets (4) ³... -
Page 17: Laminated Legs
CONTENTS – Starter Design Option Front View Contents: Tower - with: Play Handles Vertical Climber Roof Panels (8 Boards) laminated legs Swing Beam (10' Left) Rock Wall 5ft (8 Rocks) 2" X 4" X 81" Board 2" X 4" X 60" board Giant Scoop Wave Slide Back View Components Box - Includes:... - Page 18 ROOF ASSEMBLY - STARTER STeP 1 Items for (2) Roof Sides (2) Roof Caps (12) #14 x 1¹⁄₄" pan head screws (3) #8 x 2¹⁄₂" deck screws On a flat surface position roof sides together as shown. Secure with #8 x 2¹⁄₂" deck screws. Position roof cap tight against boards as shown.
- Page 19 STeP 3 Items for Rotate tower 180º as shown. Verify the unattached side of the roof overhangs the 2" x 4" boards equally. Secure the other two (2) ³ ₈" x 5" hex bolts corners with #8 x 2¹⁄₂" deck screws, ³ ₈" x 5" hex bolt, ³ ₈" washers (4) ³...
- Page 20 Attach corner brackets. STeP 5 Items for Position brackets 48¹⁄₂" up from bottom of tower with the long side of the inside edges as shown. Fig. 1 (1) Rock Wall brackets against the 2" x 4" x 112" boards and the short side flush with the (2) Corner Brackets (4) ³...
- Page 21 This page Left Intentioanally Blank...
- Page 22 Drill hole TAPE HERE TO ROOF...
- Page 23 Accent Dormer Template (cut out) used in Step 1 on Page 33. Drill hole TAPE HERE TO ROOF...
- Page 24 This page Left Intentioanally Blank...
- Page 25 SWING BEAM ASSEMBLY Items for STeP 1: (2) Laminated Legs (1) 2" x 4" x 60" board (4) #8 x 2¹⁄₂" deck screws Position assembly as shown. Align the posts so that the outermost points measure 92³⁄₄" as shown. Attach 2" x 4" x 60" board at dimension Edges Touching shown.
- Page 26 6tems for STeP 2: Attach corner brackets. To complete the A-Frame Assembly, flip over as shown (2) corner brackets and position brackets so that the short side is against the 2" x 4" x 60" board. (8) #8 x 1¹ ₄" screws (2) ³...
- Page 27 Items for STeP 3: (1) Swing Beam (1) A-frame Assembly (1) Sturdy-Frame Brace (5) ³ ₈" x 3¹ ₂" hex bolts (10) ³ ₈" washers (5) ³ ₈" lock nuts Fig. 1 shown. (Fig. 1) Lay swing beam on saw horses as Position the A-frame assembly so that the top post is above the top bracket and the bottom post is below the bot-...
- Page 28 Step 3 Cont.: Fig. 3 Make sure brace is square to beam. Using the through beam. (Fig. 3) brace as a template, drill a ³⁄₈" hole completely Secure the Sturdy-Frame Brace to the beam with a ³⁄₈" x 3½" hex bolt, ³ ₈" washer and ³ ₈" lock nut. Drill STeP 4: Items for...
- Page 29 Items for STeP 5: Position the laminated leg on the single bracket so that the holes of the bracket line up with the holes in the single post as shown. (1) Laminated leg (2) ³ ₈" x 3¹ ₂" hex bolts Secure with ³...
- Page 30 Items for STeP 6: (2) corner brackets Front View (2) #8 x 2¹ ₂" deck screws (8) #8 x 1¹ ₄" deck screws (1) ³ ₈" x 3¹ ₂" hex bolt (3) ³ ₈" x 2" hex bolts (8) ³ ₈" washers (4) ³...
- Page 31 ANCHORING At locations shown screw Playset Anchors into ground by hand (a long screwdriver will help). Use the anchor as a drill guide and drill a ¹⁄₄" hole 1" deep into the board. Attach with ³ ₈" x 1¹⁄₂" lag screw and ³ ₈" washer. Note: If soil conditions permit anchors to be pulled out easily, such as in sandy soil conditions, cementing is required.
- Page 32 Silver Option (6) Anchors (6) ³⁄₈ x 1¹⁄₂ Lag Screw " " (6) ³⁄₈ Washers " Bronze Option Shown Bronze & Starter Option (5) Anchors (5) ³⁄₈ x 1¹⁄₂ Lag Screw " " (5) ³⁄₈ Washers "...
- Page 33 DORMER ATTACHMENT STeP 1 Items for (1) Dormer Template (Pg. 22-23) (4) #8 x 2½" deck screws Set Accent Dormer at the desired location on with a pencil as shown. Fig. 1 Fig. 1 the roof, making sure it is level. Mark edges Remove dormer.
- Page 34 CUPOLA ATTACHMENT STeP 1 Set cupola at the desired location. Mark all six edges as shown. Fig. 1 Items for (1) Cupola Template (Pg. 35) Remove cupola. Cut out cupola template on facing page. Tape template on as shown. Drill ¹⁄₈" holes through the roof. Fig. 2 (1) Cupola Assembly the roof, lining up the pencil edges.
- Page 35 Cupola Template (cut out) used in Step 1 on Page 34.
- Page 36 This page Left Intentioanally Blank...
- Page 37 DECORATE-A-FLAG STeP 1 Items for (1) Flag (1) Flag Pole (1) Zip Tie Insert flag onto the flag pole with sewn edge on top Y o u r d as shown. Secure firmly with the zip tie. Trim the e s i g n g o e s h e r e end of the zip tie with scissors flush with the head.
- Page 38 SUNLIGHT WINDOW ASSEMBLY STeP 1 Items for From the inside of the tower, center Sunlight Window flat in opening as shown. (1) Sunlight Window Secure with #8 x ⁵⁄₈" truss head screws. (16) #8 x ⁵⁄₈" truss head screws Front View Inside View STENCIL SET INSTRUCTIONS 1.
- Page 39 FLOWER BOX STeP 1 Items for Remove the 1" x 6" x 21¹⁄₂" board from the front of Flower Box as shown. Save the #8 x 1¹⁄₂" deck screws. Remove board STeP 2 Items for (3) #8 x 2¹⁄₂" deck screws Set Flower Box at desired location.
- Page 40 DESIGN-A-PLAQUE STeP 1 Items for (1) Design-a-Plaque (4) #8 x 1" truss head screws Plaque can be installed horizontal or diagonal. Position plaque at desired location. Secure with #8 x 1" truss head screws. Y o u r Helpful Hint: d e s i g n g o e s Decorate or customize...
- Page 41 SLIDE – Mounting Instructions SCOOP SlIDe - PS 8816 1. Align Slide at right angle (90˚) to 60" play deck. Lip of Slide should rest on the play deck 1¹ ₂". Using the Slide as a template, mark play deck through the three holes in the Slide. Drill three ¹/₈"...
- Page 42 CLIMBING WALL – Assembly Instructions 1. Align top of Climbing Wall at right angle (90˚). Lip of climbing wall should rest on the 2" x 4" mounted 1¹ ₂" 12" below the play deck 1¹ ₂". Using the Climbing Wall as a template, mark play deck through the Fig.
- Page 43 COMPONENTS – Mounting Instructions SWInG SeAT • GYm RInGS 1. Attach coated ends of chains onto play component using Quick-Link Connectors provided. Tighten securely with Adjustment Zone an adjustable wrench. 2. Hook uncoated ends of chain onto Swing Hangers provided. 3.
- Page 44 PlayStar, Incorporated, Janesville, WI 53547 © 2014, PlayStar, Inc. Reproduction of this document in part or whole is prohibited without the permission of PlayStar, Inc. Protected by one or more of the following United States or Foreign Patents: US D418,189; US D409,708; US D424,154; US D428,637; US 6,402,663; US D422,332; US D410,059;...
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