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REPAIR MANUAL
MANUEL DE RÉPARATION
REPARATURANLEITUNG
MANUAL DE REPARACIÓN
MANUALE RIPARAZIONE
This document has been printed from
MANITOU BF
Head office: 430, Rue de l'Aubinière
44150 Ancenis - FRANCE
Share capital: 39,548,949 euros
857 802 508 RCS Nantes
Tel: +33 (0)2 40 09 10 11
www.manitou.com

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Summarization of Contents

GENERAL CHARACTERISTICS AND SAFETY
GENERAL INSTRUCTIONS AND SAFETY NOTICE
Provides essential safety guidelines and notices for machine operation and maintenance.
INTRODUCTION
Introduces the chapter's focus on safety notices during inspection and maintenance work.
SERVICING POSITION
Outlines the necessary steps to prepare the machine before any maintenance intervention.
CHARACTERISTICS
LUBRICANTS AND FUEL
Specifies the types and quantities of lubricants and fuel required for the machine.
LOCATION OF NAME AND IDENTIFICATION PLATE
ACCESS PLATFORM MANUFACTURER’S PLATE
Provides fields for type, serial number, and year of manufacture of the access platform.
LOCATION OF MANUFACTURER'S PLATE 120 AETJ
Indicates the location of the manufacturer's plate for the 120 AETJ model.
LOCATION OF MANUFACTURER'S PLATE
Specifies the location of the manufacturer's plate for multiple models.
GENERAL CONTROL AND ADJUSTMENT
STANDARD TIGHTENING TORQUES
Lists standard tightening torques for screw and nut assemblies.
AXLE
CHARACTERISTICS AND SPECIFICATIONS
Details general characteristics and specifications related to the axle.
REAR AXLE - OPERATION IN FREEWHEEL MODE
Explains how to operate the access platform in freewheel mode and towing procedures.
JIB - BASKET
JIB - BASKET CONTROLS
Describes the controls and checks for the jib and basket assembly.
JIB - BASKET REMOVAL
Outlines the procedures for removing pads from the telescopic cylinder.
HYDRAULIC
HYDRAULIC SCHEMATIC DIAGRAMS
Presents schematic diagrams for the hydraulic system of the lifting platforms.
HYDRAULIC COMPONENTS LOCATION
Identifies the location of various hydraulic components on the chassis, turret, and jib.
COMPONENTS OF THE HYDRAULIC LAYOUT
ACTIVATION TABLE FOR THE ELECTRO-VALVES
Shows the activation table for electro-valves according to desired movement.
HYDRAULIC CONTROL AND ADJUSTMENT
MAIN CIRCUIT - PRESSURE SETTING
Details how to set the pressure for the main hydraulic circuit.
STEERING, BASKET/TURRET ROTATION CIRCUIT - PRESSURE SETTING
Explains how to set pressure for steering and basket/turret rotation circuits.
CYLINDERS - REMOVAL
STEERING CYLINDER - REMOVAL
Describes the procedure for removing the steering cylinder.
ELECTRICITY
ELECTRICAL SCHEMATIC DIAGRAMS
Presents schematic diagrams for the electrical system, including overload sensor harnesses.
ELECTRICAL COMPONENTS LOCATION
ELECTRICAL CONTROL COMPONENTS - LOCATION
Identifies the location of various electrical control components on the machine.
WIRING BASED ON SCHEMATIC DIAGRAM 676423 - 1ST VERSION
LOCATION OF WIRING HARNESSES ON THE ACCESS PLATFORM
Illustrates the routing and identification of wiring harnesses on the access platform.
BASKET CONTROL PANEL HARNESS
BASKET CONTROL PANEL HARNESS - ITEM 1
Details the harness for the basket control panel.
ELECTRICAL CONTROL AND ADJUSTMENT
ZIVAN BATTERY CHARGER
Covers the removal, description, and indicators for the Zivan battery charger.
ZIVAN BATTERY CHARGER REMOVAL
Provides step-by-step instructions for removing the Zivan battery charger.
IES BATTERY CHARGER
IES BATTERY CHARGER REMOVAL
Provides instructions for removing the IES battery charger.
IES BATTERY CHARGER DESCRIPTION
IES BATTERY CHARGER CONNECTIONS
Details the external view and connections of the IES battery charger.
IES BATTERY CHARGER CONNECTIONS LOAD CURVES
IES BATTERY CHARGER - INDICATOR
Explains the LED indicators for the IES battery charger, including alarm conditions.
ELECTRONIC MODULES - CONTROL AND SETTINGS
ELECTRONIC CONTROL UNITS - REMOVAL
Outlines the removal procedures for base module control unit, safety control card, and basket module control unit.
VARIABLE SPEED CONTROLLERS - DIAGNOSTIC AND ADJUSTMENT TOOLS
CALIBRATOR
Describes the calibrator's functions for adjustment, testing manipulators, and troubleshooting.
TEST MENUS
Traction Status
Shows traction status parameters like battery voltage and armature current.
Traction Test
Lists traction test parameters such as accelerator percentage and deadman fail-safe.
Pump Status
Details pump status parameters like battery voltage and motor current.
TROUBLESHOOTING - ELECTRICAL
VARIABLE SPEED CONTROLLERS - FAULTS AND FIXES
Lists common faults, messages, and troubleshooting steps for variable speed controllers.
SPECIFIC TOOLING - ELECTRICITY
CALIBRATOR
Details the calibrator's use for switch adjustment, manipulator testing, and troubleshooting.

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