Manitou 120 AETJ COMPACT Operator's Manual
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Manitou 120 AETJ COMPACT Operator's Manual

With access platform
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  • Page 1 YOUR DEALER ¡ ¢ £ ¤ ¥ ¦ § ¨ © © ¥ © © § § " ¦ " ¦ & ¦ ¦ ¦ § ¦ § " § ¦ ¦ " § & ¦ ¦ § § ¦ &...
  • Page 3 Update P. 2-5, 2-8, 2-10, 2-11, 2-16, 2-25, 2-27, 3 - MAINTENANCE (Maintenance periodicity) 09 / 11 / 2004 Update MANITOU 01 / 09 / 2005 120AETJ > 120AETJ COMPACT (From machine No 509104) Update P. 2-10, 2-19, 2-20, 2-27...

  • Page 5: Table Of Contents

    TABLE OF CONTENTS 1 - I 1 - 1 NSTRUCTIONS § ¦ £ § § ¦ ¦ ¦ ¡ - General instructions 1 - 4 - Driving instructions 1 - 6 - Handling instructions 1 - 8 § § § ¦...

  • Page 7: Instructions

    1 - INSTRUCTIONS 1 - INSTRUCTIONS 1 - 1...
  • Page 9 - Only the manufacturer knows in details the conception of the access platform and so has the best technological capacities in order to make the maintenance of its. THE ORIGIN SPARE PARTS ARE ONLY DISTRIBUTED BY MANITOU AND THE NETWORK OF THE CONCESSIONARIES.

  • Page 10: General Instructions

    INSTRUCTIONS OF USE TO THE DRIVER WHEN YOU SEE THIS SYMBOL, IT MEANS THAT: ATTENTION ! BE CAREFUL ! YOUR SAFETY OR ONE OF THE ACCESS PLATFORM IS ENGAGED. ENERAL INSTRUCTIONS A - INSTRUCTIONS LEAFLET - Read carefully and understand the instructions leaflet. - The instructions leaflet should be always in the access platform, in the space foreseen to that end, and in the language used by the driver.
  • Page 11 C - MAINTENANCE - The user who observes that his access platform is not in a good state of operation or does not correspond to the safety rules, should inform immediately the official. - It is forbidden to the driver to make himself all repairing or adjustement. He must keep his access platform in a perfect state of cleanliness if he is charged of this task.

  • Page 12: Driving Instructions

    RIVING INSTRUCTIONS A - LAYOUT TO THE DRIVING BOX - Wear clothes adapted to the driving of the access platform, avoid the floating wears. - Never drive with damp hands or shoes or soiled with flat corps. - Avoid to have the foot and in general all party of the corps, outside the access platform. - The safety helmet is obligatory.
  • Page 13 C - DRIVING OF THE ACCESS PLATFORM SAFETY RULES - Do not use the access platform if the battery is discharged as far as to slow the movements, in certain case, the checking can stop the function. - Do not use the access platform if it is not in a perfect state of operation or it does not have been checking. - Wear clothes adapted to the driving of the access platform, avoid floating wears.

  • Page 14: Handling Instructions

    ANDLING INSTRUCTIONS - The access platform can be maneuvred from the ground: forbid the approach of the access platform. - The access platforms can not been used as cranes or lifts for the continuous transport of materials or people, and not as jacks or supports.
  • Page 15 MAINTENANCE INSTRUCTIONS OF THE ACCESS PLATFORM AINTENANCE INSTRUCTIONS A - GENERAL - Read carefully the instructions leaflet. - Clean up the access platform or the concerned area before all operation. - Wear clothes adapted for the maintenance of the access platform, avoid the jewellery and the floating clothes. If necessary, tie and protect your hair.
  • Page 16 B - MAINTENANCE - Clean up the access platform of all tracks of oil or grease. - Clean up the access platform or the area concerned before all operation. - Do not wash with a mechanism of high pressure near the electrical components. if necessary, protect against the penetration of water, of vapor or cleaning products, the components susceptible of being damaged, particularly the electrical components and conexions.
  • Page 17 IDENTIFICATION OF THE ACCESS PLATFORM Our political being a concern of constant improvement of our products. Some modifications can be introduced in our range of access platforms, without we must inform our customers. At the time of all orders for spare parts or for all informations of a technical nature, always specify: NOTE : For communicate easily all these numbers, it is advised to write them in the space foreseen to this effect at the receipt of the access...
  • Page 18 BEFORE THE FIRST OPERATION OF THE ACCESS PLATFORM NTRODUCTION - Our access platform are realized with the concern to offer an important facility of maneuvre to the driver and a maximum of maintenance facility. - But before the first operation of the access platform, the user must read carefully and understand the different chapters of this leaflet which will be realized to resolve all the problems of driving and maintenance.

  • Page 19: Escription

    2 - DESCRIPTION 2 - DESCRIPTION 2 - 1...
  • Page 21 2 - 3...
  • Page 22 CHARACTERISTICS LECTRIC PUMP - Power supply 48 V - Power 3,6 KW - Cubic capacity 4,8 cm3 - Pressure 200 bars LECTRICAL WHEELS MOTORS - Type T 17 - 2 KW LECTRICAL CIRCUIT - Battery 48 V - 300 Ah - Charger 48 V - 45 Ah (Mono) USES...
  • Page 23 120 AETJ COMPACT PECIFICATIONS - Use Indoors and Outdoors - Capacity 200 Kg including 2 people - Maximum authorized wind speed 45Km/h - Control system Hydro-electric - Turret rotation 350° - Working speed 0,6 km/h - Speed in transport 6 km/h...
  • Page 24 DIMENSIONS 120 AETJ COMPACT 5477 3740 1200 2163 1650 2228 1550 3250 3340 2138 2 - 6...
  • Page 25 120 AETJ COMPACT 2483 3242 6506 4353 9950 8794 4773 2 - 7...
  • Page 26 CONTROL AND COMMAND INSTRUMENTS A - G ROUND CONTROL POINT 2 - 8 2 - 8...
  • Page 27 A - G ROUND CONTROL POINT 1 - EMERGENCY STOP 2 - KEY SWITCH FOR SELECTION OF CONTROLS ON THE GROUND OR ON THE ACCESS PLATFORM 3 - OVERLOAD LAMP 4 - “MAINTENANCE MACHINE” LAMP AND VARIATOR DEFECTS 5 - INCLINATION CONTACTOR OF THE PLATFORM 6 - ROTATION CONTACTOR OF THE PLATFORM 7 - RAISE AND LOWER CONTACTOR OF THE EXTENSION ARM 8 - ROTATION SWITCH FOR ROTATING JIB (OPTION)
  • Page 28 CONTROL AND COMMAND INSTRUMENTS B - C ONTROL POINT IN THE ACCESS PLATFORM 2 - 10 2 - 10...
  • Page 29 B - C ONTROL POINT IN THE ACCESS PLATFORM 21 - EMERGENCY STOP 22 - INCLINATION CONTACTOR OF THE PLATFORM 23 - RAISE AND LOWER CONTACTOR OF THE EXTENSION ARM 24 - OUTPUTS AND INPUTS CONTACTOR OF THE TELESCOPE 25 - RAISE AND LOWER CONTACTOR OF THE SUPERIOR ARM 26 - TRANSLATION CONTACTOR 27 - LOWER ARM LIFTING AND LOWERING SWITCH 28 - CONTROL SWITCH...
  • Page 30 BASE CONTROL AND COMMAND INSTRUMENTS 1 - E MERGENY STOP This switch is used to stop all the movements of the machine, in the event of a fault or of a danger. - Press the button to stop all the movements. - Turn the button a quater turn to the right to de-activate it.
  • Page 31 5 - I NCLINATION CONTACTOR OF THE PLATFORM - This contactor is used for the correction of the horizontality of the platform or the complete re-folding of the platform in the transportation position. CORRECTION OF THE PLATFORM UPWARD - Place the base/basket switch in the base position, keep the "dead man" button pushed and push the switch 5 upwards.
  • Page 32 9 - T ELESCOPE OUTPUTS AND INPUTS CONTACTOR - This contactor is used to outputs and inputs of the telescope arm. OUTPUTS OF THE TELESCOPE ARM - Place the base/basket switch in the base position, keep the "dead man" button pushed and push the switch 9 to the left. INPUTS OF THE TELESCOPE ARM - Place the base/basket switch in the base position, keep the "dead man"...
  • Page 33 13 - T URRET ROTATION CONTACTOR - This contactor is used to rotate the turret. RIGHT ROTATION - Place the base/basket switch in the base position, keep the "dead man" button pushed and push the switch 13 to the right. LEFT ROTATION - Place the base/basket switch in the base position, keep the "dead man"...
  • Page 34 17 - S LOPE SENSOR - This sensor control the sope of the access platform. When the access platform is on the max. admissible slope, the alarm sounds (item 33) is activated discontibuously. The led (item 30) in the access platform, comes on.
  • Page 35 20 - B LOCKAGE OF THE TURRET ROTATION - Put the spindle in the space foreseen for this effect. - This spindle is used to lock the turret rotation when she is in position. - She must be used when the access platform is transported by truck or by another transport (train ...).
  • Page 36 CONTROL AND COMMAND INSTUMENTS OF THE PLATFORM 21 - E MERGENCY STOP This switch is used to stop all the movements of the machine, in the event of a fault or of a danger. - Press the button to stop all the movements. - Turn the button a quater turn to the right to de-activate it.
  • Page 37 DIRECTION TO THE RIGHT OR TO THE LEFT - Select the direction by pressing and holding button A of the control switch 28, to the right or to the left, to move right or left respectively. LIFTING / LOWERING OF THE INFERIOR ARM - Sélect the movement with a brief press on the button 27, the led comes on for 8 seconds.
  • Page 38 ROTATION OF ROTATED JIB - Switch the contactor 29 to the right (position C). - Incline to the right or to the left the contactor 28 in order to rotate on the right or on the left respectively. 30 - I NDICATION LAMP OF THE SLOPE When the platform reaches the maximum of authorized slope, the led turns on and the arm lifting movements are blocked.
  • Page 39 32 - S OUND ALARM HORN - This sound alarm 19 horn located on the turret, is activated when we press on the button 32. 33 - A LARM BUZZER - This alarm buzzer is activated when the machine are in the two followings cases: - Case 1 ;...
  • Page 40 USE OF THE ACCESS PLATFORM TRANSPORTATION POSITION FRONT TRANSLATION REAR TRANSLATION ISPLACEMENT TRANSPORTATION MODE WORKING MODE Before the displacement and the use of the machine, remove, if necessary, the blockage of the turret (see Fig. A). The contactor 2 (Fig. B) should be in the position A (transfer of commands on the desk of the platform).
  • Page 41 IMIT TRANSPORTAION MODE WORKING MODE Arms rested and telescope lowering. Lift to the max. to 5 cm The extension arm can raise or lower in area < 2 cm of transportation with a lower telescope. Return of the telescope inferior at 2 cm. NSTALLATION AND LIFTING The access platform is designed to work on flat, horizontal ground.
  • Page 42 OADING AND UNLOADING OF THE ACCESS PLATFORM Check that the safety instructions associated with the flatbed are being obser- ved before loading the access platform, and make sure that the truck driver is informed about the dimensional characteristics and the weight of the access platform.
  • Page 43 RESCUE PROCEDURE NDISPOSITION OF THE USER In the event that the user is taken ill, or is unable to operate the machine, then the person on the ground can take control of the access platform. Follow the instructions below: - Hold the key contactor (Fig. A) in position, in order to take control of the access platform movement.
  • Page 44 Diagram of the functions of the distributor: 2 - 26...
  • Page 45 ROCEDURE OF FREE WHEELING The platform may only be towed a short distance and only by a machine with significant braking performance, in order to hold it: the two machines must be connected by a tow bar. - To set the platform to free wheel, it must not be subject to any translation stresses from slopes.

  • Page 47: Aintenance

    3 - MAINTENANCE 3 - MAINTENANCE 3 - 1...
  • Page 49 599004 100 H LUBRICANTS DEVICES TO BE LUBRICATED CAPACITY RECOMMENDATION PACK REFERENCE HYDRAULIC OIL TANK 12 Litres HYDRAULIC MANITOU 20 L. 582 297 ISO 46 oil 55 L. 546 108 209 L. 546 109 WHEEL REDUCING (EACH) 0.8 Litres SHELL SPIRAX 2 L.

  • Page 50: A : Reading Of The Horameter

    MAINTENANCE PERIODICITY FTER HOURS OF OPERATION D1 - Greasing the turret orientation crown 3 - 9 D2 - Check the tightness of the turret orientation crown 3 - 9 D3 - Drain and replace the oil of the reducings of the rear wheels 3 - 10 D6 - Replace the cartridge oil filter hydraulic intake 3 - 11...

  • Page 51: A1 - Function Of The Horameter

    A - READING OF THE HORAMETER A1 - F A1/1 UNCTION OF THE HORAMETER Before any action in the main unit, switch off the power at the battery switch, and get a qualified person. THE HORAMETER ON THE FRONT OF THE MAIN UINIT - This counts the number of hours of operation of the machine.

  • Page 52: B2 - Charge The Battery

    B - EVERY DAY OF EVERY 5 HOURS OF OPERATION B1 - C B1/1 HECK THE CHARGE OF THE BATTERIES The battery life of the access platform, with the battery at full charge, is 5 hours. When the green lamp 1 (Fig. B1/1) is on, this shows that the battery is fully charged.

  • Page 53: C : Every 50 Hours Of Operation

    B3 - C HECK THE HYDRAULIC OIL LEVEL - Open the distribucing cowling. - The oil level should reach the middle level of the indictor 1 (Fig. B3), bring the access platform to the transportation position. - If necessary, add oil (see chapter “LUBRICANTS”) via the fill orifice A (Fig. B3).

  • Page 54: C - Every 50 Hours Of Operation

    C - EVERY 50 HOURS OF OPERATION C1 - G REASE THE AXLES - Clean, then grease the following points with grease, (See chapter: “LUBRICANTS”) and remove the excess. Légend: Axle stop Penstock JACK OF PLATFORM ROTATION 2 points of greasing PLATFORM LINKA 6 points of greasing EXTENSION ARM...
  • Page 55 C2 - C HECK THE WHEEL NUTS ARE TIGHT TIGHTENING TORQUE OF THE - Check the wheel nuts are tight (Fig. C2). WHEEL NUTS Not applying this recommendation can lead to the deterioration and breaking of the wheel bolts, as well as the deformation of the wheels. 34 daN/m FRONT WHEELS ±...

  • Page 56: D : Every 100 Hours Of Operation

    D - EVERY 100 HOURS OF OPERATION D1 - G D1/1 REASE THE TURRET ROTATION CROWN - The greasing of the bearing tracks and lubrication of the teeth shoul be carried out every 100 hours of operation, and also before and after a long period of non use.
  • Page 57 D3 - D3/1 DRAIN AND REPLACE THE REDUCINGS OF THE REAR WHEELS - Place the access platform on an horizontal ground in transportation position and the warm oil of the reducings. - Remove the rear wheels (Fig. D3/1). - Place the cap of drainage 1 (Fig. D3/2) lower. - Place a tray under the cap of drainage and unscrew it.

  • Page 58: D5 - Clean The Strainer Of The Hydraulic Circuit

    D4 - D D4/1 RAIN AND REPLACE THE HYDRAULIC OIL D5 - C LEAN THE STRAINER OF THE HYDRAULIC CIRCUIT D6 - R EPLACE THE CARTRIDGE OF THE OIL FILTER HYDRAULIC INTAKE - Place the access platform on an horizontal ground in transportation position. - Open the distribucing cowling.

  • Page 59: D7 - Check The Tightness Of The Bolts On The Turret's Motor

    D7 - C HECK THE TIGHTNESS OF THE BOLTS ON THE TURRET S MOTOR Set the platform on a horizontal surface. - Check the tightness of the nine bolts 1 (Fig. D7/1). - The tightening torque for the bolts is 8 daN.m ± 10%. - 1 daN = 1 Kg D8 - D RAIN THE TURRET...

  • Page 60: E : Occasional Maintenance

    E - OCCASIONAL MAINTENANCE E1 - REPLACEMENT OF THE BATTERIES When it is necessary to replace the battery, it is important to use the batteries with same capacity and weight to guarantee the stability of the machine. A battery of pulling is heavy, a mechanical system of lifting must be used. PRECAUTION : - Maintain the battery in vertical position during the lifting.
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