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- Descriptions and figures are non binding. - MANITOU reserves the right to change its models and their equipment without being required to update this manual. - The MANITOU network, consisting exclusively of qualified professionals, is at your disposal to answer all your questions.
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MANITOU BF. Any violation of the aforementioned may lead to civil and criminal prosecution. The logos as well as the visual identity of the company are the property of MANITOU BF and may not be...
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www.duma-rent.com 1 - OPERATING AND SAFETY INSTRUCTIONS INSTRUCTIONS TO THE COMPANY MANAGER THE SITE THE OPERATOR PLATFORM A – SUITABILITY OF THE PLATFORM FOR THE TASK ........... . 1-4 B - ADAPTING THE PLATFORM TO USUAL ENVIRONMENTAL CONDITIONS .
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www.duma-rent.com IF THE PLATFORM IS NOT TO BE USED FOR A LONG TIME 1-14 INTRODUCTION 1-14 PREPARING THE PLATFORM 1-14 PROTECTING THE ENGINE (DIESEL PLATFORM) 1-14 BATTERY CHARGING (ELECTRIC PLATFORM) 1-14 PROTECTING THE PLATFORM 1-14 BRINGING THE PLATFORM BACK INTO SERVICE 1-14 DISPOSING OF THE PLATFORM 1-15...
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A – SUITABILITY OF THE PLATFORM FOR THE TASK - MANITOU has ensured that this platform is suitable for use under the standard operating conditions defined in this operator’s manual, with an OVERLOAD test coefficient of 1.25 and an OPERATIONAL test coefficient of 1.1, as stipulated in harmonised standard EN 280 for MPLP (Mobile Personnel Lifting Platforms).
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C - MODIFYING THE PLATFORM IMPORTANT It is strictly prohibited to replace platform components with components not approved by Manitou (batteries, wheels, basket, etc.). IMPORTANT It is strictly forbidden to change the structure and settings of the various components of your platform (hydraulic pressure, calibrating limiters, engine speed, sensors, addition of extra equipment, addition of counterweight, unapproved attachments, alarm systems, etc.) yourself.
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www.duma-rent.com INSTRUCTIONS FOR THE OPERATOR INTRODUCTION IMPORTANT The risk of accident while using, servicing or repairing your platform can be reduced if you follow the safety instructions and preventive measures detailed in these instructions. Failure to respect the safety and operating instructions, or the instructions for repairing or servicing your platform may lead to serious, even fatal accidents.
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- Ensure that the guard rail and/or the access gate (according to model) is fully in the locked position before operating the platform from the basket. - MANITOU recommends a safety harness in the operator’s size be provided when the platform is in use (for the harness attachment in the basket, 2 - DESCRIPTION).
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www.duma-rent.com C - ENVIRONMENT - Comply with site safety regulations. - The platform can be operated from the ground: ensure that you forbid access. - If you have to use the platform in a dark area or at night, make sure it is equipped with working lights. - The platforms may not be used as cranes or elevators for the permanent transport of people or materials, nor as jacks or supports.
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www.duma-rent.com IMPORTANT Do not use this machine during lightning storms, snow storms, during frosty periods or in hazardous weather conditions. In case of strong wind exceeding 45 km/h, do not make any movement that may endanger the platform’s stability. - To visually recognise this wind speed, refer to the empirical wind evaluation scale below: BEAUFORT scale (wind speed at a height of 10 m on a flat site) Speed Speed...
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www.duma-rent.com F - OPERATING THE PLATFORM SAFETY INSTRUCTIONS IMPORTANT Operators should be aware of the risks connected with using the platform, notably: - Risk of losing control. - Risk of losing lateral and frontal stability of the platform. The operator must remain in control of the platform. - Do not carry out operations which exceed the capacities of your platform.
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www.duma-rent.com INSTRUCTIONS FOR WELDING AND BLOW TORCH WORK ON AN EXTERNAL STRUCTURE IMPORTANT Ensure that there are no hydraulic or electrolyte leaks on the platform. IMPORTANT When welding, work in the opposite direction from the control console to avoid sparks damaging it. Any welding and cutting (blow torch) work from the basket on a building’s metallic structures requires the following precautions to be taken: A - WITH AN ELECTRICAL WELDING SET...
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www.duma-rent.com PLATFORM MAINTENANCE INSTRUCTIONS GENERAL INSTRUCTIONS - Read the operator’s manual carefully. - Wear clothes suitable for the maintenance of the lift truck, avoid wearing jewellery and loose clothes. Tie and protect your hair, if necessary. - DIESEL PLATFORM: • Make sure the area is adequately ventilated before starting up the platform. •...
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IMPORTANT Welding operations for the purposes of maintenance or repairs must only be carried out by persons authorised by MANITOU. WASHING THE PLATFORM - Clean the platform or at least the area concerned before any intervention.
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www.duma-rent.com IF THE PLATFORM IS NOT TO BE USED FOR A LONG TIME INTRODUCTION The following recommendations are intended to prevent the platform from being damaged when it is withdrawn from service for an extended period. IMPORTANT Procedures to follow if the platform is not to be used for a long time and for starting it up again afterwards must be performed by your dealership. This period of long-term stoppage must not exceed 12 months.
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• Glass items can be removed and collected for processing by glaziers. ENVIRONMENTAL PROTECTION By entrusting the maintenance of your platform to the MANITOU network, the risk of pollution is limited and the contribution to environmental protection is made. WORN OR DAMAGED PARTS •...
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www.duma-rent.com 2 - DESCRIPTION "CE" DECLARATION OF CONFORMITY STICKERS IDENTIFICATION OF THE PLATFORM 2-14 CHARACTERISTICS 2-16 DIMENSIONS AND DIAGRAM 2-20 SAFETY COMPONENTS 2-22 CONTROL PANEL AND SAFETY DEVICES AT GROUND LEVEL 2-24 CONTROL PANEL AND SAFETY DEVICES IN THE BASKET 2-26 SCREEN DISPLAY - DESCRIPTION OF PAGES 2-46 UP TO MACHINE NO.
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Le constructeur déclare que la machine décrite ci-après, The manufacturer declares that the machine manufacturer decla he m : 200 ATJ described below - Est conforme aux directives suivantes et à leurs transpositions en droit national (si nspositions en droit nationa...
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www.duma-rent.com STICKERS IMPORTANT Clean all stickers so that they are legible. Any stickers which are illegible or damaged must be replaced. Check that the stickers are present after replacing any spare parts. 1 - WHITE ARROW ...............Part No. 489327 ....2-8 2 - BLACK ARROW .
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www.duma-rent.com *: Depending on version NOTE: Stickers with a grey background are hidden (under covers for example). 2 - 7...
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www.duma-rent.com 1 - WHITE ARROW Part No. 489327 Indicates forward driving direction, PLATFORM OPERATION: TRANSPORT/WORKING POSITION. 2 - BLACK ARROW Part No. 489326 Indicates reverse driving direction, PLATFORM OPERATION: TRANSPORT/WORKING POSITION. 3 - BASKET SAFETY INSTRUCTIONS Part No. 676814 Indicates: : Maximum load capacity for the basket.
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www.duma-rent.com 5 - WHEEL LOAD Part no. 685626 Indicates the maximum ground load per wheel. 6 - HAND CRUSHING HAZARD Part No. 679451 (1) / 676988 (2) Indicates that it is strictly forbidden to place your hands or any other part of the body in the lifting mechanism components (arms, jib, basket, etc.).
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www.duma-rent.com 9 - ROTATING ELEMENT HAZARD (depending on version) Part No. 683108 Indicates that there is a high risk of severing fingers with the radiator fan. 10 - HOT ELEMENT HAZARD (depending on version) Part No. 683112 Indicates that there is a high risk of burns in the vicinity (silent engine, internal combustion engine, etc.).
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www.duma-rent.com 12 - HARNESS ATTACHMENT POINT Part No. 684503 (1) / 834438 (2) Indicates the location of safety harness attachment points, SAFETY COMPONENTS: HARNESS ATTACHMENT POINTS. N.B.: (1) = 1st version. (2) = 2nd version. The reference (1) must be replaced by reference (2) for spare parts orders.
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www.duma-rent.com 16 - LASHING POINT Part No. 598895 (1) / 833041 (2) Indicates the location of the platform's anchoring points, OPERATING THE PLATFORM: TRANSPORTING THE PLATFORM. N.B.: (1) = 1st version. (2) = 2nd version. The reference (1) must be replaced by reference (2) for spare parts orders.
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www.duma-rent.com 20 - ANTIFREEZE (second version) Part No. 52501046 This indicates that there is antifreeze in the IC engine. 21 - BATTERY HOUSING (depending on version) Part No. 52509705 Indicates location of battery. 22 - POWER FUSE (depending on version) Part No.
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www.duma-rent.com IDENTIFICATION OF THE PLATFORM As our policy is to promote constant improvement of our products, our range of platforms may undergo certain modifications, without obligation for us to advise our customers. When you order parts, or when you require any technical information, always specify: NOTE: In order to have all these numbers on hand when needed, it is recommended that they are noted in the spaces provided, at the time of the delivery of the access platform.
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HYDROSTATIC PUMP "CNR" MANITOU Part No. "TYP" Codification "MNR" Manufacturing number "SN" Serial number "FD" Date of manufacture FRONT AXLE "Type" Type "Serial No." Serial number "Model" Model REAR AXLE "Type" Type "Serial No." Serial number "Model" Model 2 - 15...
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www.duma-rent.com CHARACTERISTICS LOAD SPECIFICATIONS ± Platform - Maximum capacity of basket kg (lbs) 230 (510) - Maximum wind speed when operating outside km/h - Maximum number of people in the basket (indoor use / outdoor use) - Unladen platform weight kg (lbs) 10,050 (22,160) - Authorised maximum tilt °...
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www.duma-rent.com ENGINE ± Type KUBOTA V2403-M Fuel Diesel Number of cylinders Cubic capacity 2434 Idling speed unladen 1285 Maximum speed unladen 2525 Power at 3,000 rpm 34.1 Maximum torque at 1,600 rpm 162.5 Unladen weight kg (lbs) 184 (406) Type of cooling Water Puller Emissions...
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www.duma-rent.com HYDRAULIC CIRCUIT ± Auxiliary hydraulic pump - Type BOSCH REXROTH - Cubic capacity 22.5 - Maximum unladen flow rate L/min Distributor - Type DANFOSS - Maximum pressure Filtration - Suction μm - Pressure μm - Operation μm ELECTRIC CIRCUIT ±...
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www.duma-rent.com EQUIPMENT ± Orange rotating beacon light Standard Hour meter Standard Proportional diesel level display Standard Fuel/battery low level alarm Standard Tool box in basket Standard User interface (diagnostic aid) Standard Oscillating front axle Option Key-locked fuel tank cap Option Permanent orange rotating beacon light Option (2) All movements alarm...
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www.duma-rent.com SAFETY COMPONENTS GUARDRAIL IMPORTANT Do not attach the guardrail with a clamp, twine or any device that could prevent it from functioning properly. - Raise the guardrail and keep it raised to get in and out of the basket. NOTE: 1 guardrail at the rear of the basket.
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www.duma-rent.com TURNTABLE LOCKING PIN Locking the turntable prevents it from rotating. Position : The turntable is unlocked. Position : The turntable is locked. LOCK THE TURNTABLE - Line the locking pin up with the notch on the chassis by putting the turntable in the neutral position, OPERATING THE PLATFORM: TRANSPORT/WORKING POSITION.
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www.duma-rent.com CONTROL PANEL AND SAFETY DEVICES AT GROUND LEVEL IMPORTANT The left and right are defined in OPERATING THE PLATFORM: TRANSPORT/WORKING POSITION. First version Second version 2 - 24...
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www.duma-rent.com CONTROL PANEL AND SAFETY DEVICES IN THE BASKET IMPORTANT The front, rear, left and right are defined in OPERATING THE PLATFORM: TRANSPORT/WORKING POSITION. First version Second version 2 - 26...
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www.duma-rent.com 1 - EMERGENCY STOP BUTTON Illustration = second version. IMPORTANT In all cases this control takes priority, even if the movements are executed from the basket control panel. Movements may stop suddenly if the emergency stop is activated. 2 positions: - OFF (locked): Press the button to cut off movement and to stop the engine.
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www.duma-rent.com 4 - ENGINE STARTING MODE SWITCH Illustrations: = first version, = second version. 2 positions: SUN POSITION: For an outside temperature higher than -10 °C. SNOW POSITION: For an outside temperature lower than -10 °C: • Put the switch on the SNOW POSITION. •...
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www.duma-rent.com 6 - CONTROL KEYS Illustrations: = first version, = second version. - Press and hold down the selector switch for the ground/basket controls to the right (depending on version). - Press and hold down the appropriate keys to activate platform controls: RAISE THE JIB.
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www.duma-rent.com 7 - NAVIGATION SCREEN INTERFACE KEYS Illustration = first version. - Press the appropriate keys: PLUS/MINUS • Navigate through the menu/sub-menu pages. PLUS/MINUS • Navigate through the menu pages or change the parameters. VALID: • Confirm a selection or a parameter. MENU: •...
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www.duma-rent.com 8 - INTERFACE SCREEN The interface screen displays all the start-up steps and the settings, and gives access to specific sub-menus, such as: • Platform maintenance. • Fault log. • Hour meters (engine operation hours counter, daily usage hour counter, etc.). NOTE: SCREEN DISPLAY - DESCRIPTION OF PAGES.
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www.duma-rent.com 11 - ORANGE ROTATING BEACON LIGHT Up to machine no. 949266 The orange rotating beacon light is lit when the controls are activated and when driving/ steering the platform. From machine no. 949267 PERMANENT ORANGE ROTATING BEACON LIGHT option deactivated: The orange rotating beacon light is lit when the controls are activated and when driving/steering the platform, SUB-MENU DEFINITIONS FROM MACHINE No.
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www.duma-rent.com 15 - PEDAL SWITCH IMPORTANT Do not press the pedal switch when starting the engine. - Press and hold down the foot switch to activate the controls from the basket control panel. NOTE: This operating mode is called the "dead man" function. NOTE: No controls can be activated if the foot switch is released.
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www.duma-rent.com 19 - HORN BUTTON Illustration = second version. - Press and hold down the button to sound the horn. Release to stop it. 20 - BASKET ROTATION SWITCH Illustration = second version. - Press and hold down the foot switch. TURN BASKET TO THE LEFT - Push and hold the switch to the left.
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www.duma-rent.com 22 - BASKET TILT SWITCH Illustrations: = first version, = second version. - Press and hold down the foot switch. TILT BASKET UPWARDS - Push and hold the switch upwards. Release to stop. TILT BASKET DOWN - Push and hold the switch downwards. Release to stop. 23 - MAIN ARM AND TURNTABLE CONTROL HANDLE Illustration = second version.
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www.duma-rent.com 24 - SECONDARY ARM AND TELESCOPE CONTROL HANDLE Illustration = second version. - Press and hold down the foot switch. RAISE THE SECONDARY ARM - Push and hold the control handle forward. Release to stop. LOWER THE SECONDARY ARM - Pull and hold the control handle back.
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www.duma-rent.com 26 - DRIVING SPEED SELECTION SWITCH Illustrations: = first version, = second version. IMPORTANT Always brake the platform before selecting the driving speed. 3 positions: TORTOISE speed for driving the platform at slow speed. RAMP speed for driving the platform at slow speed with full power. HARE speed for driving the platform at high speed.
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www.duma-rent.com 28 - WHEEL ALIGNMENT INDICATOR LIGHTS Illustrations: = first version, = second version. The Indicator light comes on when the front wheels are correctly aligned with the platform axis. The indicator light is on when the rear wheels are correctly aligned with the platform axis.
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www.duma-rent.com 30 - TILTING/OSCILLATION ALARM LIGHT Illustration = second version. The tilt alarm is activated when the platform is on a steep slope: - The indicator light flashes (On = 0.6 seconds, Off = 0.4 seconds) and the audible alarm sounds intermittently (On = 1 seconds, Off = 1 seconds). - Some controls are locked, OPERATING THE PLATFORM: LOCKED CONTROLS.
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www.duma-rent.com 31 - USE ON SLOPE BUTTON Illustration = second version. IMPORTANT The platform could tip over when this function is used. Use with extreme caution. - Press the button and hold it down to action the locked controls (except driving forward and backwards) when the tilt alarm is activated.
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www.duma-rent.com 33 - FAULT ALARM INDICATOR LIGHT Illustrations: = first version, = second version. Up to machine no. 949266: IMPORTANT Refer to the maintenance personnel if there is a fault. The indicator light flashes when a fault is detected. - Switch off the engine immediately. From machine no.
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www.duma-rent.com 34 - LOW FUEL LEVEL ALARM LIGHT Illustration = second version. Up to machine no. 949266: The indicator light is lit when the fuel level is low and the audible alarm sounds: 3 beeps every 10 minutes. NOTE: There are approximately 8 litres of fuel left when the light comes on. From machine no.
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www.duma-rent.com 36 - GENERATOR BUTTON (OPTION: GENERATOR) Illustration = second version. OPTIONS. 37 - RESET BUTTON (OPTION: "SAFEMANSYSTEM") Illustrations: = first version, = second version. OPTIONS. 38 - PRESSURE SENSITIVE BAR (OPTION: "SAFEMANSYSTEM") Illustrations: = first version, = second version. OPTIONS.
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www.duma-rent.com 39 - AUDIBLE ALARM The audible alarm sounds: - Once after the platform has been powered up. - Intermittently when the platform is on a steep slope, LEVELLING/OSCILLATION WARNING LIGHT. - Continuously when the basket load has reached maximum capacity, OVERLOAD ALARM INDICATOR LIGHT.
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www.duma-rent.com SCREEN DISPLAY - DESCRIPTION OF PAGES UP TO MACHINE NO. 949266 START-UP PAGE Once the platform is powered up, the start-up page is displayed briefly, then the PREHEAT PAGE is displayed. NOTE: The current date and time are displayed at the top of each page. PREHEAT PAGE The preheat page is displayed during the engine preheat cycle.
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www.duma-rent.com MENU PAGE - Press the MENU or MENU button (depending on version) to display the MENU PAGE. - Select a menu by pressing the PLUS/MINUS or ARROW buttons (depending on version). - Confirm by pressing the VALID or OK button (depending on version).
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www.duma-rent.com WORK PAGE The WORK PAGE is displayed by default, and the basket controls are activated. The WORK PAGE is displayed when the ground controls are activated. NOTE: CONTROL PANEL AND SAFETY DEVICES ON THE GROUND. The icon flashes when the fuel level is low. The number of hours of engine operation is displayed in the zone FAULT PAGE MAINTENANCE FAULT...
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www.duma-rent.com DISPLAYABLE FAULT IMPORTANT Certain controls may be locked depending on the fault. Refer to the maintenance personnel if there is a fault. An icon is displayed when a displayable fault is detected. - Press the DEF or FAULT button (depending on version) to display the FAULT PAGE: FORWARD MOVEMENT JOYSTICK FAULT LOWER ARM JOYSTICK FAULT UPPER ARM JOYSTICK FAULT...
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www.duma-rent.com FAULT REQUIRING SPECIAL MANAGEMENT IMPORTANT Certain controls may be locked depending on the fault. Refer to the maintenance personnel if there is a fault. A page is displayed instead of the WORK PAGE when a fault requiring special management is detected: An illustration is displayed in the zone and an icon appears.
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www.duma-rent.com FAULT TO BE ACKNOWLEDGED IMPORTANT Certain controls may be locked depending on the fault. Refer to the maintenance personnel if there is a fault. The following pages are displayed instead of the WORK PAGE when a fault requiring acknowledgement is detected. Clear them by pressing the VALID or OK button (depending on version)
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www.duma-rent.com SUB-MENU DEFINITIONS UP TO MACHINE No. 949266 USER MAINTENANCE FAULT DISPLAYABLE FAULT NOTE: The interface navigation buttons shown are those on the second version. FAULT REQUIRING SPECIAL MANAGEMENT First version Second version FAULT TO BE ACKNOWLEDGED 2 - 52...
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www.duma-rent.com USER DEALERS/HIRERS 2 - 53...
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www.duma-rent.com SCREEN DISPLAY - DESCRIPTION OF PAGES FROM MACHINE NO. 949267 START-UP PAGE Once the platform is powered up, the start-up page is displayed briefly, then the PREHEAT PAGE is displayed. NOTE: The current time is displayed at the top of each page. The platform serial number is displayed at the bottom of each page.
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www.duma-rent.com EDITING A SUB-MENU - After selecting a menu, select the required sub-menu (if necessary) using the ARROW keys - Press the MINUS/PLUS keys to change the settings. - Confirm by pressing the key OK . A confirmation message is displayed. - Press the key OK again to confirm.
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www.duma-rent.com ALARM PAGE An ALARM PAGE is displayed intermittently with the FAULT PAGE or the WORK PAGE when an alarm is triggered. - Resolve the problem to return to the WORK PAGE. NOTE: Depending on the type of alarm press the FAULT key to display the FAULT CODE/ALARM PAGE.
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www.duma-rent.com Dealers/Rental User companies Access code not required Access code required Menus/sub-menus Adjustment Adjustment Display Display parameters parameters "Contrast" Contrast • • "Brightness" Light level "Screen settings" • • Screen adjustments "Date and time" Date and time • • "Button tones" Key beeps •...
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www.duma-rent.com OPERATING THE PLATFORM IMPORTANT Part 1 - INSTRUCTIONS AND SAFETY INSTRUCTIONS must be read and understood before operating the platform. TRANSPORT/WORKING POSITION TRANSPORT POSITION The platform in the transport position when: - The main arm is completely lowered. - The secondary arm is completely lowered. - The telescope is completely retracted.
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www.duma-rent.com OPERATION FROM THE GROUND LEVEL CONTROL PANEL IMPORTANT CONTROL PANEL AND SAFETY DEVICES ON THE GROUND for detailed information about the ground controls. SWITCH THE PLATFORM ON - Ensure that the emergency stop buttons on the ground level and basket control panels are in the ON position. - BATTERY CUT-OFF option: Turn the battery cut-off to the ON position.
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www.duma-rent.com OPERATION FROM THE BASKET CONTROL PANEL IMPORTANT CONTROL PANEL AND SAFETY DEVICES IN THE BASKET for detailed information about the controls in the basket. TURN THE PLATFORM ON/OFF OPERATION FROM THE GROUND LEVEL CONTROL PANEL. START THE ENGINE - Switch on the access platform. - Wait for the preheat cycle to finish, PREHEAT INDICATOR LIGHT.
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www.duma-rent.com CONTROLS LOCKED Some controls are locked (refer to the tables below): - When the basket load has reached maximum capacity (OVERLOAD ALARM). - When the platform is on a steep slope (LEVELLING/OSCILLATION ALARM). - From machine no. 949267: when a locking fault in the oscillating axle is detected (TILTING/OSCILLATION ALARM). TRANSPORT POSITION GROUND CONTROLS OVERLOAD ALARM...
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www.duma-rent.com TRANSPORTING THE PLATFORM IMPORTANT Check that the safety instructions associated with the flatbed have been correctly applied before loading the platform and ensure that the driver of the vehicle has been informed of the dimensional characteristics and total weight of the platform. Ensure that the flatbed has adequate dimensions and load capacity for transporting the platform, CHARACTERISTICS and STICKERS.
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www.duma-rent.com CONFIGURE THE PLATFORM FOR TRANSPORT IMPORTANT Turntable rotation is prohibited once on the flatbed. It is essential that the turntable remains locked when the platform is on the flatbed, SAFETY COMPONENTS: TURNTABLE LOCKING PIN. The platform must be transported in TRANSPORT POSITION or in FOLDED POSITION TRANSPORT POSITION NOTE: The engine has been started.
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www.duma-rent.com ANCHORING THE ACCESS PLATFORM IMPORTANT Turntable rotation is prohibited once on the flatbed. It is essential that the turntable remains locked when the platform is on the flatbed, SAFETY COMPONENTS: TURNTABLE LOCKING PIN. The platform is equipped with 8 lashing points ( STICKERS: LASHING POINT);...
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www.duma-rent.com RESCUE PROCEDURE IMPORTANT This procedure should be read and fully understood by the operator and any other persons likely to be involved with working on the platform in the event of a breakdown or a person getting trapped in the basket. SHOULD THE USER FEEL ILL - PRIORITY CONTROLS Illustrations: = first version,...
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www.duma-rent.com IF THERE IS AN ACCIDENT OR BREAKDOWN - EMERGENCY CONTROLS IMPORTANT The tilt alarm and overload alarm may no longer be active while the emergency controls are in use. The backup pump should be activated for a maximum of 4 minutes, then wait 10 minutes before reactivating the pump for a new 4 minute cycle.
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www.duma-rent.com A- RAISE THE SECONDARY ARM 1 - Place the lever on the manual control 2 - Press the backup pump button and hold it down. 3 - Push the lever to the right to raise the secondary arm, stop when the desired position is reached.
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www.duma-rent.com G- TURN THE TURNTABLE TO THE LEFT 1 - Place the lever on the manual control 2 - Screw the thumbwheel until it stops. 3 - Press the backup pump button and hold it down. 4 - Push the lever to the right to turn the turntable to the left, stop when the desired position is reached.
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www.duma-rent.com OPTIONS 1 - GENERATOR Illustration of the generator button = second version. IMPORTANT Do not connect the cord extensions, power supply bars or plugs with multiple sockets to the electric power socket in the basket. Overvoltages could occur when the generator is started. The engine must be started to activate the generator.
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www.duma-rent.com 2 - SECONDARY PROTECTION SYSTEM "SAFEMANSYSTEM" Illustrations of the sensitive edge and the reset button = second version. IMPORTANT Operate the controls of the platform extremely carefully during attempts at clearance. If the audible alarm sounds intermittently and rapidly and the blue flashing light flashes rapidly: The platform can be used, but the secondary protection system "SafeManSystem"...
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3 - MAINTENANCE INTRODUCTION ORIGINAL MANITOU SPARE PARTS AND EQUIPMENT PLATFORM MAINTENANCE DAILY AND MONTHLY MAINTENANCE COMPULSORY SERVICE AFTER FIRST 500 HOURS OR 6 MONTHS PERIODIC SERVICE OCCASIONAL MAINTENANCE AND OPERATION FILTERING ELEMENTS AND BELTS LUBRICANTS AND FUEL 3-10 10H - DAILY MAINTENANCE OR EVERY 10 HOURS OF SERVICE 3-12 50H - MONTHLY MAINTENANCE OR EVERY 50 HOURS OF SERVICE...
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• Efficient help with diagnosis. • Improvements due to experience feedback. • Operator training. • Only the MANITOU network has detailed knowledge of the design of the access platform and therefore the best technical ability to provide maintenance. IMPORTANT ORIGINAL REPLACEMENT PARTS ARE DISTRIBUTED EXCLUSIVELY BY MANITOU AND ITS DEALER NETWORK.
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OCCASIONAL MAINTENANCE AND OPERATION IMPORTANT OCCASIONAL MAINTENANCE OR OPERATIONS MUST BE PERFORMED BY QUALIFIED MAINTENANCE PERSONNEL OR AN APPROVED PROFESSIONAL FROM THE MANITOU NETWORK. These maintenance operations are to be carried out when needed for the safety and upkeep of the platform.
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www.duma-rent.com COMPULSORY SERVICE AFTER FIRST 500 HOURS OR 6 MONTHS FIRST 500 HOURS BEFORE THE FIRST 6 MONTHS - If the platform has reached the first 500 hours of service before the first 6 months have expired, perform both the compulsory service and periodic 500-hour maintenance ( ...
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www.duma-rent.com PERIODIC SERVICE MAINTENANCE SCHEDULE 250 H 500 H 750 H WHEN DUE FIRST 500 HOURS FIRST 6 MONTHS or 6 MONTHS or 1 YEAR MANDATORY SERVICE PERIODIC MAINTENANCE MANDATORY SERVICE MACHINE COUNTER DATE OF SERVICING 1000 H 1500 H 2000 H 1250 H 1750 H WHEN DUE or 2 YEARS or 3 YEARS or 4 YEARS...
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www.duma-rent.com 250H - PERIODIC MAINTENANCE - EVERY 250 HOURS OF SERVICE OR 6 MONTHS ALSO PERFORM THE DAILY MAINTENANCE. - CHECK Injection pipes, fuel hoses and the hose clamps ............3-28 - CHECK Reduction gearbox impermeability .
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www.duma-rent.com 1000H - PERIODIC SERVICE - EVERY 1,000 HOURS OF SERVICE OR 2 YEARS ALSO PERFORM THE DAILY SERVICE AND THE PERIODIC SERVICES AT 250 HOURS AND 500 HOURS OF SERVICE. - CLEAN Fuel tank ................... 3-48 - REPLACE Dry air filter safety cartridge .
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www.duma-rent.com FILTERING ELEMENTS AND BELTS 500H - PERIODIC MAINTENANCE - EVERY 500 HOURS OF SERVICE OR 1 YEAR ENGINE OIL FILTER DRY AIR FILTER CARTRIDGE Part number: 749613 Part number: 227959 ALTERNATOR/FAN BELT FUEL FILTER CARTRIDGE Part number: 749605 Part number: 748087 FUEL PRE-FILTER PRESSURE HYDRAULIC FILTER CARTRIDGE Part number: 734146...
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USE THE RECOMMENDED LUBRICANTS AND FUEL: - For topping up, oils may not be miscible. - For oil changes, MANITOU oils are perfectly appropriate. DIAGNOSTIC ANALYSIS OF OILS If a service or maintenance contract has been set up with the dealer, a diagnostic analysis of engine, transmission and axle oils may be requested depending on the rate of use.
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www.duma-rent.com 10H - DAILY MAINTENANCE OR EVERY 10 HOURS OF SERVICE CHECK General inspection IMPORTANT Consult the maintenance personnel if there is doubt about the condition of the platform. NOTE: The turntable covers must be open and the battery cover must be removed to carry out the general inspection of the platform.
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www.duma-rent.com CHECK Engine oil level - Open the left-hand turntable cover. - Remove the dipstick . Clean it with a clean cloth and put it back in place. - Remove the dipstick. The level is correct when the engine oil is between the 2 marks - If the level is low: •...
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www.duma-rent.com CHECK Alternator/fan belt IMPORTANT If there is doubt about the condition of the belt, refer to the maintenance personnel. NOTE: The left turntable cover is open. - Check the condition of the belt . Ensure there are no cracks or signs of wear. - Check the belt tension between the crankshaft pulley and the alternator pulley: •...
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www.duma-rent.com CHECK Platform controls IMPORTANT 2 - DESCRIPTION for more information on the control panels on the ground and in the basket. Select a test area on a firm, level surface that is free of any obstacles. Look around and above you when manoeuvring the platform (lifting, rotation, etc.). Pay particular attention to electric lines and any object that may be within the platform’s field of operation.
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www.duma-rent.com OVERLOAD ALARM NOTE: The engine has been started. TORTOISE speed is selected. CONTROL PANEL ON THE GROUND AND IN THE BASKET: - Place between 253 kg and 283 kg evenly distributed in the basket: Result: • The overload alarm should go off. - Try to activate the platform controls.
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www.duma-rent.com CONTROLS: DRIVING/BRAKING/STEERING (TRANSPORT POSITION) NOTE: The engine has been started. CONTROL PANEL IN THE BASKET: - Raise the jib slightly for good visibility. - Select TORTOISE speed - Do not touch the foot switch. Do not touch the control handle trigger. Try to drive and steer the platform. - Do not touch the foot switch.
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www.duma-rent.com UPPER ARM, SECONDARY ARM AND TELESCOPE POSITION SENSORS NOTE: The engine has been started. CONTROL PANEL IN THE BASKET: - Select TORTOISE speed - Drive the platform forward for a short distance. Assess and remember the speed of the platform. - Raise the main arm for 3 seconds.
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www.duma-rent.com SLOPE ALARM NOTE: The engine has been started. GROUND LEVEL CONTROL PANEL: - Open the right-hand turntable cover. - Locate the levelling sensor (first version) or (second version). - Press the levelling sensor so that it is tilted and hold it down. Result: •...
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www.duma-rent.com CHECK Secondary protection system "SafeManSystem" (OPTION) Illustrations of the sensitive edge and the reset button = second version. IMPORTANT Select a test area on a firm, level surface that is free of any obstacles. Shut the platform down if a malfunction is detected. - Switch on the access platform.
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Never smoke or approach with a flame during this check. If there is doubt about the condition of the injection pipes, fuel hoses and hose clamps, have them replaced by an authorised professional from the Manitou network. - Open the left-hand turntable cover.
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www.duma-rent.com CHECK Impermeability of the front and rear axle differentials Up to machine no. 945951: Illustration FRONT AXLE - Check no oil is leaking from the differential and plugs. - If a leak is detected: • Clean the outside of the axle differential with a clean cloth. •...
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If there is doubt about the condition of the hoses and hose clamps for the coolant and air radiators, it is essential to have them replaced by an authorised professional from the Manitou network. - Open the left-hand turntable cover.
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Clean the dry air filter cartridge more often when the platform is operating in a dusty environment. If there is doubt about its condition, have it replaced by an approved professional from the Manitou network. Never use the platform with a damaged air filter unit. If there is doubt about its condition, have it replaced by an approved professional from the Manitou network.
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www.duma-rent.com LUBRICATE Front and rear axles IMPORTANT Lubricate the axles more often when the platform is operating in a dusty environment. STEERING PIVOT PINS - Remove the caps from the lubrication connectors on the steering pivots of the front and rear axles, on the right and left-hand sides. - Inject the lubricant into the lubrication connectors, LUBRICANTS AND FUEL.
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www.duma-rent.com RESET Maintenance warning Up to machine no. 949266 - Switch on the access platform. 2 - DESCRIPTION: SUB-MENU DEFINITIONS UP TO MACHINE No. 949266: • Enter in the menu, CODE • Enter the access code. • Enter in the menu, MAINTENANCE •...
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www.duma-rent.com 250H - PERIODIC MAINTENANCE - EVERY 250 HOURS OF SERVICE OR 6 MONTHS ALSO PERFORM THE DAILY MAINTENANCE. CHECK Injection pipes, fuel hoses and the hose clamps 50H: MONTHLY MAINTENANCE OR EVERY 50 HOURS OF SERVICE. CHECK Reduction gearbox impermeability 50H: MONTHLY MAINTENANCE OR EVERY 50 HOURS OF SERVICE.
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www.duma-rent.com CHECK Tightening of the fixing screws for the axles IMPORTANT Failure to follow this instruction may result in the machine tipping over. The tightening of the screws should be checked at the latest after the first 50 hours of service, then every 250 hours of service.
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www.duma-rent.com CHECK Locking of the front axle oscillating cylinders (OPTION) - Place a sufficiently solid ramp in front of the right front wheel: • A = 7.5 cm minimum, 9 cm maximum. • B = 60 cm maximum. • C = 75 cm minimum, 100 cm maximum. • D = 10° minimum, 25° maximum. - Switch on the platform.
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www.duma-rent.com CHECK Overload alarm IMPORTANT Refer to the platform repair manual if the overload alarm is not correctly calibrated. NOTE: The platform is in the transport position. The turntable and the basket should be in the neutral position. The jib is completely lowered.
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www.duma-rent.com CHECK Turntable rotation motor oil level IMPORTANT Always secure the raised secondary arm using a suitable lifting device. Up to machine no. 01003551 (REGGIANI RIDUTTORI) - Switch on the platform. Start the engine. - Raise the secondary arm as far as possible and secure it using a suitable lifting device. - Stop the engine.
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www.duma-rent.com CHECK Emergency controls IMPORTANT Use of the platform if there is a malfunction is prohibited. - Check that the emergency controls are working, 2 - DESCRIPTION: RESCUE PROCEDURE. CLEAN Fuel filter cartridge IMPORTANT Never smoke or approach with a flame when the fuel filter cartridge is being cleaned. Never use the platform without the fuel filter cartridge or if it is damaged.
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www.duma-rent.com LUBRICATE Shafts, hubs and cylinder rings IMPORTANT Always secure the raised arms and jib using a suitable lifting device. - Open the left-hand turntable cover. - Open the swivelling engine plate, OCCASIONAL OPERATION. - Switch on the platform. Start the engine. - Move the main/secondary arms and the jib and tilt the basket to access the various lubricators.
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www.duma-rent.com LUBRICATE Telescope IMPORTANT Lubricate the telescope more often when the platform is operating in a dusty environment. - Switch on the platform. Start the engine. - Raise the jib slightly. - Fully extend the telescope. NOTE: Make sure that the basket does not hit the ground. Lift the jib again if necessary. - Check the sliding surfaces of the pads: •...
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www.duma-rent.com 500H - PERIODIC MAINTENANCE - EVERY 500 HOURS OF SERVICE OR 1 YEAR ALSO PERFORM THE DAILY SERVICE AND THE PERIODIC SERVICE AT 250 HOURS OF SERVICE. CHECK Basket fixing screw tightening IMPORTANT Failure to follow this instruction may result in the basket falling. The tightening of the screws should be checked at the latest after the first 50 hours of service, then every 500 hours of service.
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www.duma-rent.com CHECK Telescope setting IMPORTANT It is recommended that the telescope wedging is adjusted if the clearances are higher than the maximum values, REPAIR MANUAL. - Check all the wheel nut tightening torques • 69 N ± 13.5 N - Switch on the platform. Start the engine. - Raise the jib slightly.
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www.duma-rent.com CHECK Tightening of the fixing screws for the crown gear IMPORTANT Failure to follow this instruction may result in the machine tipping over. The tightening of the screws should be checked at the latest after the first 50 hours of service, then every 500 hours of service.
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www.duma-rent.com CHECK Tightening of the fixing screws on the turntable rotation motor IMPORTANT Failure to follow this instruction may result in involuntary movement of the turntable. Always secure the raised secondary arm using a suitable lifting device. NOTE: The left and right chassis covers are removed. The secondary arm is raised and secured.
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www.duma-rent.com CHECK Counterweight fixing screw tightening IMPORTANT Failure to follow this instruction may result in the machine tipping over. Always secure the raised secondary arm using a suitable lifting device. NOTE: The left and right chassis covers are removed. The secondary arm is raised and secured.
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www.duma-rent.com REPLACE Alternator/fan belt NOTE: The right and left turntable covers are open. The swivelling engine plate is open. - Replace the belt FILTERING ELEMENTS AND BELTS: • Loosen the screws • Remove the used belt by swivelling the alternator. •...
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www.duma-rent.com REPLACE Fuel filter cartridge IMPORTANT Never smoke or approach with a flame when the fuel filter cartridge is being replaced. Never use the platform without the fuel filter cartridge or if it is damaged. NOTE: The right and left turntable covers are open. The swivelling engine plate is open. - Clean the outside of the fuel filter with a clean cloth.
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www.duma-rent.com REPLACE Engine oil REPLACE Engine oil filter IMPORTANT The replacement of the engine oil and the engine oil filter should be performed at the latest after the first 50 hours of service, then every 500 hours of service. NOTE: The right and left turntable covers are open. The swivelling engine plate is open. CHANGE THE OIL - Switch on the platform.
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www.duma-rent.com REPLACE Dry air filter cartridge IMPORTANT Never use the platform with a damaged air filter unit. Replace it if there is any doubt about its condition. Never use the platform without the dry air filter cartridge or if it is damaged. Never use the platform without the dry air filter safety cartridge or if it is damaged.
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www.duma-rent.com REPLACE Turntable rotation motor oil IMPORTANT It is recommended that the oil is slightly warm before being changed. NOTE: The right and left turntable covers are open. Up to machine no. 01003551 (REGGIANI RIDUTTORI) CHANGE THE OIL - Remove the battery cover - Locate the turntable rotation motor - Place a drain tank under the drain plug - Remove the drain plug and the filler plug...
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www.duma-rent.com REPLACE Hydraulic pressure filter cartridge IMPORTANT Never use the platform without the hydraulic pressure filter cartridge or if it is damaged. NOTE: The right and left turntable covers are open. - Clean the outside of the hydraulic pressure filter with a clean cloth.
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www.duma-rent.com 1000H - PERIODIC SERVICE - EVERY 1,000 HOURS OF SERVICE OR 2 YEARS ALSO PERFORM THE DAILY SERVICE AND THE PERIODIC SERVICES AT 250 HOURS AND 500 HOURS OF SERVICE. CLEAN Fuel tank IMPORTANT Never smoke or approach with a flame when the fuel tank is being cleaned. - Open the right-hand turntable cover.
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www.duma-rent.com REPLACE Coolant IMPORTANT Wait until the engine cools if it has been running for a while. Do not remove the radiator cap until the engine is completely cooled. NOTE: The left turntable cover is open. DRAIN THE COOLANT - Open the swivelling engine plate, OCCASIONAL OPERATION.
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www.duma-rent.com REPLACE Front and rear axle differential oil IMPORTANT It is recommended that the oil is slightly warm before being changed. Up to machine no. 945951: Illustration CHANGE THE FRONT AXLE OIL - Clean the outside of the axle differential with a clean cloth. - Place a drain tank under the drain plug - Remove the drain plug and the filler plug - Wait until the axle differential is completely drained.
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www.duma-rent.com REPLACE Front and rear wheel reduction gear oil IMPORTANT It is recommended that the oil is slightly warm before being changed. NOTE: Check the oil in the wheel reduction gears one by one. CHANGE THE OIL - Clean the outside of the gear reducer with a clean cloth. - Turn the wheel to put the drain/filler plug in position - Place a drain tank underneath.
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www.duma-rent.com REPLACE Hydraulic oil CLEAN Filling filter and suction strainer IMPORTANT It is recommended that the oil is slightly warm before being changed. There can be a difference in level of 10 mm to 20 mm between hot and cold oil. It is recommended the level is checked again when the hydraulic oil is hot.
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www.duma-rent.com CHECK Engine silent blocks * CHECK Engine speeds * CHECK Valve lash * CHECK Injectors * CHECK Hydrostatic transmission circuit pressure * CHECK Speeds of hydraulic movements * CHECK Condition of cylinders * CHECK Condition of electric wiring * REPLACE Air intake line and air suction hose * REPLACE...
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www.duma-rent.com 2000H - PERIODIC SERVICE - EVERY 2,000 HOURS OF SERVICE OR 4 YEARS ALSO PERFORM THE DAILY SERVICE AND THE PERIODIC SERVICES AT 250 HOURS, 500 HOURS AND 1,000 HOURS OF SERVICE. CHECK Coolant and oil radiators * CHECK Water pump and thermostat * CHECK Injection pump *...
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- Always use suitable jack stands to secure the raised platform. IMPORTANT Weight of a wheel = 300 kg NOTE: We recommend the use of the hydraulic jack (MANITOU Part No. 505507) and the safety jack stand MANITOU Part No. 554772. - Loosen the wheel nuts slightly.
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www.duma-rent.com BLEED The fuel supply circuit IMPORTANT Never smoke or approach with a flame when the fuel supply circuit is being bled. Always bleed the fuel supply circuit when: - The fuel tank has been drained and then filled. - There has been a fuel breakdown and then the fuel tank has been filled. - A component of the fuel supply circuit has been cleaned or replaced.
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www.duma-rent.com REPLACE Fuses/relays FUSE HOLDER Up to machine no. 949266 - Remove the battery cover - Locate the main fuse holder - Remove the cover - Replace the fuse. - Put the cover back on. - Put the battery cover back in place. General power supply 250 A fuse MAIN FUSE BOX...
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www.duma-rent.com BRC CONNECTION BOX AND GROUND CONTROL PANEL FUSES/RELAYS Up to machine no. 949266 - Open the right-hand turntable cover. - Unlock and open the ground control panel - Remove the panel - Unlock and remove the connection box cover - Switch on the access platform.
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www.duma-rent.com BRC CONNECTION BOX FUSES/RELAYS From machine no. 949267 - Open the right-hand turntable cover. - Unlock and open the ground control panel - Remove the panel - Unlock and remove the connection box cover - Switch on the access platform. Lights over the fuses indicate their status: •...
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www.duma-rent.com OCCASIONAL OPERATION Swivelling engine plate IMPORTANT Always use the handle to open and close the swivelling engine plate. Make sure that the guardrail is properly locked in position before working on the platform. OPEN THE SWIVELLING ENGINE PLATE - Open the left-hand turntable cover. - Remove the screw, nut and washer - Pull on the handle to open the engine plate.
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www.duma-rent.com WINCH Platform IMPORTANT Before putting the platform into freewheel: - The platform must be on a level surface. - The wheels must be chocked. The basket must be empty when the platform is being winched. FREEWHEEL AND WINCH - Attach the winch to the platform's lashing points, 2 - DESCRIPTION: STICKERS: LASHING POINTS.
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• Unscrew the 4 screws completely. • Change the 4 seals • Lubricate the screws with MANITOU BLACK MULTI-PURPOSE LUBRICANT ( LUBRICANTS AND FUEL) and put them back in place. • Adjust the distance between the body of the axles and the screw heads = 40 mm ±0.5 mm.
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