Page 1 BP 249 44158 ANCENIS CEDEX - FRANCE TEL: 33 (0)2 40 09 10 11 YOUR DEALER 547971 EN (07/11/2007) MLT 630 Turbo Série C-E2 MLT 634 Turbo LSU Série C-E2 MLT 634 -120 LSU Série C-E2 MLT 634 -120 LSU POWERSHIFT Série C-E2 MLT 731 Turbo Série C-E2 MLT 731 Turbo LSU Série C-E2 MLT 735 -120 LSU Série 3-E2...
Page 3: Operating And Safety Instructions
1 - OPERATING AND SAFETY INSTRUCTIONS 2 - DESCRIPTION 3 - MAINTENANCE 4 - ADAPTABLE ATTACHMENTS IN OPTION ON THE RANGE 21/06/2007 1ST DATE OF ISSUE 24/08/2007 ADDING : MLT 630 Turbo Série C-E2 MLT 731 Turbo LSU Série C-E2 MLT 741 -120 LSU Série 3-E2 MLT 741 -120 LSU POWERSHIFT Série 3-E2 MLT 742 Turbo Série 3-E2...
Page 5 1 - OPERATING AND SAFETY INSTRUCTIONS...
Page 7: Table Of Contents
TABLE OF CONTENTS INSTRUCTIONS TO THE COMPANY MANAGER 1 - 4 THE OPERATOR 1 - 4 THE LIFT TRUCK 1 - 4 A - THE LIFT TRUCK’S SUITABILITY FOR THE JOB 1 - 4 B - ADAPTATION OF THE LIFT TRUCK TO STANDARD ENVIRONMENTAL CONDITIONS 1 - 4 C - MODIFICATION OF THE LIFT TRUCK 1 - 5...
Page 8: Instructions To The Company Manager
A - THE TRUCK’S SUITABILITY FOR THE JOB - MANITOU has ensured that this lift truck is suitable for use under the standard operating conditions defined in this operator’s manual, with a STATIC test coefficient OF 1.33 and a DYNAMIC test coefficient OF 1, as specified in harmonized norm EN 1459 for variable range trucks.
Page 9: C - Modification Of The Lift Truck
C - MODIFICATION OF THE LIFT TRUCK - For your safety and that of others, you must not change the structure and settings of the various components used in your lift truck (hydraulic pressure, calibrating limiters, I.C. engine speed, addition of extra equipment, addition of counterweight, unapproved attachments, alarm systems, etc.) yourself.
Page 10: Instructions For The Operator
INSTRUCTIONS FOR THE OPERATOR PREAMBULE WHENEVER YOU SEE THIS SYMBOL IT MEANS: WARNING ! BE CAREFUL ! YOUR SAFETY OR THE SAFETY OF THE LIFT TRUCK IS AT RISK. The risk of accident while using, servicing or repairing your lift truck can be restricted if you follow the safety instructions and safety measures detailed in these instruction.
Page 11: E - Lifting People
• Right-hand column - With an ORH lift truck, people can only be lifted using platforms designed by MANITOU for the purpose. - MANITOU sells equipment specifically designed for lifting people (OPTION ORH lift truck, contact your dealer).
Page 12: Operating Instructions Unladen And Laden
OPERATING INSTRUCTIONS UNLADEN AND LADEN A - BEFORE STARTING THE LIFT TRUCK - Carry out daily maintenance (see: 3 - MAINTENANCE: A - DAILY OR EVERY 10 HOURS SERVICE). - Make sure the lights, indicators and windscreen wipers are working properly. - Make sure the rear view mirrors are in good condition, clean and properly adjusted.
Page 13: C - Environment
C - ENVIRONMENT - Comply with site safety regulations. - If you have to use the lift truck in a dark area or at night, make sure it is equipped with working lights. - During handling operations, make sure that no one is in the way of the lift truck and its load. - Do not allow anybody to come near the working area of the lift truck or pass beneath an elevated load.
Page 14: E - Starting The Lift Truck
E - STARTING THE LIFT TRUCK SAFETY NOTICE The lift truck must only be started up or manoeuvred when the operator is sitting in the driver’s cab, with his seat belt adjusted and fastened. - Never try to start the lift truck by pushing or towing it. Such operation may cause severe damage to the transmission. If necessary, to tow the lift truck in an emergency, the transmission must be placed in the neutral position (see: 3 - MAINTENANCE: G - OCCASIONAL MAINTENANCE).
Page 15: G - Stopping The Lift Truck
- Use the rear-view mirrors frequently. - Drive round obstacles. - Never drive on the edge of a ditch or steep slope. - It is dangerous to use two lift trucks simultaneously to handle heavy or voluminous loads, since this operation requires particular precautions to be taken.
Page 16: H - Driving The Lift Truck On The Public Highway
H - DRIVING THE LIFT TRUCK ON THE PUBLIC HIGHWAY SAFETY INSTRUCTIONS - Operators driving on the public highway must comply with current highway code legislation. - The lift truck must comply with current road legislation. If necessary, there are optional solutions. Contact your dealer. INSTRUCTIONS - Make sure the revolving light is in place, switch it on and verify its operation.
Page 17 DRIVING THE LIFT TRUCK WITH A FRONT-MOUNTED ATTACHMENT - You must comply with current regulations in your country, covering the possibility of driving on the public highway with a front- mounted attachment on your lift truck. - If road legislation in your country authorizes circulation with a front-mounted attachment, you must at least: •...
Page 18: Instructions For Handling A Load
A - CHOICE OF ATTACHMENTS - Only attachments approved by MANITOU can be used on its lift trucks. - Make sure the attachment is appropriate for the work to be done (see: 4 - ADAPTABLE ATTACHMENTS IN OPTION ON THE RANGE).
Page 19: D - Transverse Attitude Of The Lift Truck
D - TRANSVERSE ATTITUDE OF THE LIFT TRUCK Depending on the model of lift truck The transverse attitude is the transverse slope of the chassis with respect to the horizontal. Raising the jib reduces the lift truck’s lateral stability. The transverse attitude must be set with the jib in down position as follows: 1 - LIFT TRUCK WITHOUT SLOPE CORRECTOR USED ON TYRES - Position the lift truck so that the bubble in the level is between the two lines (see: 2 -...
Page 20: F - Taking Up And Laying A High Load On Tyres
F - TAKING UP AND LAYING A HIGH LOAD ON TYRES You must not raise the jib if you have not checked the transverse attitude of the lift truck (see: INSTRUCTIONS FOR HANDLING A LOAD: D - TRANSVERSE ATTITUDE OF THE LIFT TRUCK). REMINDER: Make sure that the following operations can be performed with good visibility (see: OPERATIONS INSTRUCTIONS UNLADEN AND LADEN: D - VISIBILITY).
Page 21 LAYING A HIGH LOAD ON TYRES - Approach the load in the transport position in front of the pile (fig. F6). - Put the handbrake on and set the reversing lever to neutral. - Lift and extend the jib (1) (2) until the load is above the pile, while keeping an eye on the longitudinal stability alarm (see: INSTRUCTIONS FOR HANDLING A LOAD: C - LONGITUDINAL STABILITY ALARM).
Page 22: G - Taking Up And Laying A High Load On Stabilizers
G - TAKING UP AND LAYING A HIGH LOAD ON STABILIZERS Depending on the model of lift truck You must not raise the jib if you have not checked the transverse attitude of the lift truck (see: INSTRUCTIONS FOR HANDLING A LOAD: D - TRANSVERSE ATTITUDE OF THE LIFT TRUCK).
Page 23 TAKING UP A HIGH LOAD ON STABILIZERS - Make sure the forks will fit easily under the load. - Check the position of the lift truck with respect to the load and make a test run, if necessary, without taking the load. - Raise and extend the jib (1) (2) until the forks are at the level of the load (fig.
Page 24: Operating Instructions The Platform
OPERATING INSTRUCTIONS THE PLATFORM For ORH lift trucks Installation of the platform on the lift truck is only possible if the shields «operating the platform» of the lift truck and the platform are identical (see: 2 - DESCRIPTION: OPERATING THE PLATFORM). A - DISPOSITION IN THE PLATFORM - Wear clothes suited for operating the platform, avoid loose clothes.
Page 25: Instructions For Using The Radio-Control
INSTRUCTIONS FOR USING THE RADIO-CONTROL For lift trucks with RC radio control HOW TO USE THE RADIO-CONTROL SAFETY INSTRUCTIONS - This radio-control consists of electronic and mechanical safety elements. It cannot receive commands from another transmitter because the internal encoding is unique to each radio-control. If it is used improperly or incorrectly, there is a risk of danger to: - The physical and mental health of the user or others.
Page 26: Maintenance Instructions Of The Lift Truck
MAINTENANCE INSTRUCTIONS OF THE LIFT TRUCK GENERAL INSTRUCTIONS - Ensure the area is sufficiently ventilated before starting the lift truck. - Wear clothes suitable for the maintenance of the lift truck, avoid wearing jewellery and loose clothes. Tie and protect your hair, if necessary.
Page 27: Welding
WELDING - Disconnect the battery before any welding operations on the lift truck. - When carrying out electric welding work on the lift truck, connect the negative cable from the equipment directly to the part being welded, so as to avoid high tension current passing through the alternator. - Never carry out welding or work which gives off heat on an assembled tyre.
Page 28: If The Lift Truck Is Not To Be Used For A Long Time
The following recommendations are intended to prevent the lift truck from being damaged when it is withdrawn from service for an extended period. For these operations, we recommend the use of a MANITOU protective product, reference 603726. Instructions for using the product are given on the packaging.
Page 29: Bringing The Lift Truck Back Into Service
BRINGING THE LIFT TRUCK BACK INTO SERVICE - Remove the waterproof adhesive tape from all the holes. - Refit the intake hose. - Refit and reconnect the battery. - Remove the protection from the cylinder rods. - Perform the daily service (see: 3 - MAINTENANCE: A - DAILY OR EVERY 10 HOURS SERVICE). - Put the handbrake on and remove the axle stands.
Page 30 1-26...
Page 31 2 - DESCRIPTION 2 - DESCRIPTION 2 - 1...
Page 32 2 - 2...
Page 33 TABLE OF CONTENTS IDENTIFICATION OF THE LIFT TRUCK 2 - 4 CHARACTERISTICS 2 - 6 MLT 630 Turbo Série C-E2 2 - 6 AND 2 - 8 MLT 634 Turbo LSU Série C-E2 2 - 6 AND 2 - 10 MLT 634 -120 LSU Série C-E2 2 - 6 AND 2 - 12 MLT 634 -120 LSU POWERSHIFT Série C-E2...
Page 34: Identification Of The Lift Truck
(sur accrochage remorque) DESCRIPTION: CHARACTERISTICS. N°240804 I.C. ENGINE (FIG. B) - I.C. engine Nr TRANSMISSION (FIG. C) - Type - MANITOU reference - Serial Nr ANGLE GEAR-BOX (FIG. D) - Type - MANITOU reference - Serial Nr 2 - 4...
Page 35 FRONT AXLE (FIG. E) - Type - Serial Nr - MANITOU reference REAR AXLE (FIG. F) - Type - Serial Nr - MANITOU reference CAB (FIG. G) - Type - Serial Nr JIB (FIG. H) - MANITOU reference - Date of manufacture PLATE MANUFACTURER OF THE ATTACHMENT (FIG.
Page 36: Cooling Circuit
CHARACTERISTICS ENGINE - Type MLT 630 Turbo Série C-E2 PERKINS 1104C-44T RG81374 MLT 634 Turbo LSU Série C-E2 PERKINS 1104C-44T RG81374 MLT 634 -120 LSU Série C-E2 PERKINS 1104C-44TA RJ81376 MLT 634 -120 LSU POWERSHIFT Série C-E2 PERKINS 1104C-44TA RJ81376 MLT 731 Turbo Série C-E2 PERKINS 1104C-44T RG81374 MLT 731 Turbo LSU Série C-E2...
Page 37: Electric Circuit
TRANSMISSION MLT 634 -120 LSU POWERSHIFT Série C-E2 MLT 735 -120 LSU POWERSHIFT Série 3-E2 MLT 741 -120 LSU POWERSHIFT Série 3-E2 - Type TURNER POWERTRAIN SYSTEMS - Torque converter SACHS - Gear box . Gear shifting Electro-hydraulic . Number of forward speeds .
Page 38: Mlt 630 Turbo Série C-E2
CHARACTERISTICS MLT 630 Turbo Série C-E2 FRONT AND REAR TYRES PRESSURE ON THE CONTACT SURFACE AREA OF THE CONTACT SURFACE DIMENSIONS PRESSURE TYRE LOAD HARD GROUND LIGHT GROUND HARD GROUND LIGHT GROUND FRONT UNLADEN 1550 KG KG/CM2 KG/CM2 400/80-24 156A8 PIA FRONT LADEN 4150 KG KG/CM2...
Page 39: Hydraulic Circuit
HYDRAULIC CIRCUIT - Type of pump Gear pump with flow divider . Capacity 43,8 cm3 . Max. rating capacity unladen 103 L/mn . Flow rate at 2300 rpm 101 L/mn . Flow rate at 1600 rpm 70 L/mn - Pressure .
Page 40: Mlt 634 Turbo Lsu Série C-E2
CHARACTERISTICS MLT 634 Turbo LSU Série C-E2 FRONT AND REAR TIRES PRESSURE ON THE CONTACT SURFACE AREA OF THE CONTACT SURFACE DIMENSIONS PRESSURE TYRE LOAD HARD GROUND LIGHT GROUND HARD GROUND LIGHT GROUND FRONT UNLADEN 1500 KG KG/CM2 KG/CM2 400/80-24 156A8 PIA FRONT LADEN 4450 KG KG/CM2...
Page 41 HYDRAULIC CIRCUIT - Type of pump Variable displacement piston pump . Capacity 45 cm3 . Max. rating capacity unladen 106 L/mn . Flow rate at 2300 rpm 103,5 L/mn . Flow rate at 1600 rpm 72 L/mn - Pressure . Lifting, tilting, telescoping, attachment circuit 270 Bar .
Page 42: Mlt 634 -120 Lsu Série C-E2
CHARACTERISTICS MLT 634 -120 LSU Série C-E2 FRONT AND REAR TIRES PRESSURE ON THE CONTACT SURFACE AREA OF THE CONTACT SURFACE DIMENSIONS PRESSURE TYRE LOAD HARD GROUND LIGHT GROUND HARD GROUND LIGHT GROUND FRONT UNLADEN 1500 KG KG/CM2 KG/CM2 400/80-24 156A8 PIA FRONT LADEN 4450 KG KG/CM2...
Page 43 HYDRAULIC CIRCUIT - Type of pump Variable displacement piston pump . Capacity 63 cm3 . Max. rating capacity unladen 150 L/mn . Flow rate at 2300 rpm 145 L/mn . Flow rate at 1600 rpm 101 L/mn - Pressure . Lifting, tilting, telescoping, attachment circuit 270 Bar .
Page 44: Mlt 634 -120 Lsu Powershift Série C-E2
CHARACTERISTICS MLT 634 -120 LSU POWERSHIFT Série C-E2 FRONT AND REAR TIRES PRESSURE ON THE CONTACT SURFACE AREA OF THE CONTACT SURFACE DIMENSIONS PRESSURE TYRE LOAD HARD GROUND LIGHT GROUND HARD GROUND LIGHT GROUND FRONT UNLADEN 1500 KG KG/CM2 KG/CM2 400/80-24 156A8 PIA FRONT LADEN 4450 KG...
Page 45 HYDRAULIC CIRCUIT - Type of pump Variable displacement piston pump . Capacity 63 cm3 . Max. rating capacity unladen 150 L/mn . Flow rate at 2300 rpm 145 L/mn . Flow rate at 1600 rpm 101 L/mn - Pressure . Lifting, tilting, telescoping, attachment circuit 270 Bar .
Page 46: Mlt 731 Turbo Série C-E2
CHARACTERISTICS MLT 731 Turbo Série C-E2 FRONT AND REAR TIRES PRESSURE ON THE CONTACT SURFACE AREA OF THE CONTACT SURFACE DIMENSIONS PRESSURE TYRE LOAD HARD GROUND LIGHT GROUND HARD GROUND LIGHT GROUND FRONT UNLADEN 1600 KG KG/CM2 KG/CM2 400/80-24 156A8 PIA FRONT LADEN 4400 KG KG/CM2...
Page 47 HYDRAULIC CIRCUIT - Type of pump Gear pump with flow divider . Capacity 43,8 cm3 . Max. rating capacity unladen 103 L/mn . Flow rate at 2300 rpm 101 L/mn . Flow rate at 1600 rpm 70 L/mn - Pressure .
Page 48: Mlt 731 Turbo Lsu Série C-E2
CHARACTERISTICS MLT 731 Turbo LSU Série C-E2 FRONT AND REAR TYRES PRESSURE ON THE CONTACT SURFACE AREA OF THE CONTACT SURFACE DIMENSIONS PRESSURE TYRE LOAD HARD GROUND LIGHT GROUND HARD GROUND LIGHT GROUND FRONT UNLADEN 1600 KG KG/CM2 KG/CM2 400/80-24 156A8 PIA FRONT LADEN 4400 KG KG/CM2...
Page 49 HYDRAULIC CIRCUIT - Type of pump Variable displacement piston pump . Capacity 45 cm3 . Max. rating capacity unladen 106 L/mn . Flow rate at 2300 rpm 103,5 L/mn . Flow rate at 1600 rpm 72 L/mn - Pressure . Lifting, tilting, telescoping, attachment circuit 270 Bar .
Page 50: Mlt 735 -120 Lsu Série 3-E2
CHARACTERISTICS MLT 735 -120 LSU Série 3-E2 FRONT AND REAR TIRES PRESSURE ON THE CONTACT SURFACE AREA OF THE CONTACT SURFACE DIMENSIONS PRESSURE TYRE LOAD HARD GROUND LIGHT GROUND HARD GROUND LIGHT GROUND FRONT UNLADEN 1650 KG KG/CM2 KG/CM2 400/80-24 156A8 PIA FRONT LADEN 4500 KG KG/CM2...
Page 51 HYDRAULIC CIRCUIT - Type of pump Variable displacement piston pump . Capacity 63 cm3 . Max. rating capacity unladen 150 L/mn . Flow rate at 2300 rpm 145 L/mn . Flow rate at 1600 rpm 101 L/mn - Pressure . Lifting, tilting, telescoping, attachment circuit 270 Bar .
Page 52: Mlt 735 -120 Lsu Powershift Série 3-E2
CHARACTERISTICS MLT 735 -120 LSU POWERSHIFT Série 3-E2 FRONT AND REAR TIRES PRESSURE ON THE CONTACT SURFACE AREA OF THE CONTACT SURFACE DIMENSIONS PRESSURE TYRE LOAD HARD GROUND LIGHT GROUND HARD GROUND LIGHT GROUND FRONT UNLADEN 1650 KG KG/CM2 KG/CM2 400/80-24 156A8 PIA FRONT LADEN 4500 KG...
Page 53 HYDRAULIC CIRCUIT - Type of pump Variable displacement piston pump . Capacity 63 cm3 . Max. rating capacity unladen 150 L/mn . Flow rate at 2300 rpm 145 L/mn . Flow rate at 1600 rpm 101 L/mn - Pressure . Lifting, tilting, telescoping, attachment circuit 270 Bar .
Page 54: Mlt 741 -120 Lsu Série 3-E2
CHARACTERISTICS MLT 741 -120 LSU Série 3-E2 FRONT AND REAR TYRES PRESSURE ON THE CONTACT SURFACE AREA OF THE CONTACT SURFACE DIMENSIONS PRESSURE TYRE LOAD HARD GROUND LIGHT GROUND HARD GROUND LIGHT GROUND FRONT UNLADEN 1650 KG KG/CM2 KG/CM2 400/80-24 156A8 PIA FRONT LADEN 5100 KG KG/CM2...
Page 55 HYDRAULIC CIRCUIT - Type of pump Variable displacement piston pump . Capacity 63 cm3 . Max. rating capacity unladen 150 L/mn . Flow rate at 2300 rpm 145 L/mn . Flow rate at 1600 rpm 101 L/mn - Pressure . Lifting, tilting, telescoping, attachment circuit 270 Bar .
Page 56: Mlt 741 -120 Lsu Powershift Série 3-E2
CHARACTERISTICS MLT 741 -120 LSU POWERSHIFT Série 3-E2 FRONT AND REAR TYRES PRESSURE ON THE CONTACT SURFACE AREA OF THE CONTACT SURFACE DIMENSIONS PRESSURE TYRE LOAD HARD GROUND LIGHT GROUND HARD GROUND LIGHT GROUND FRONT UNLADEN 1650 KG KG/CM2 KG/CM2 400/80-24 156A8 PIA FRONT LADEN 5100 KG...
Page 57 HYDRAULIC CIRCUIT - Type of pump Variable displacement piston pump . Capacity 63 cm3 . Max. rating capacity unladen 150 L/mn . Flow rate at 2300 rpm 145 L/mn . Flow rate at 1600 rpm 101 L/mn - Pressure . Lifting, tilting, telescoping, attachment circuit 270 Bar .
Page 58: Mlt 742 Turbo Série 3-E2
CHARACTERISTICS MLT 742 Turbo Série 3-E2 FRONT AND REAR TYRES PRESSURE ON THE CONTACT SURFACE AREA OF THE CONTACT SURFACE DIMENSIONS PRESSURE TYRE LOAD HARD GROUND LIGHT GROUND HARD GROUND LIGHT GROUND FRONT UNLADEN 1600 KG KG/CM2 KG/CM2 400/80-24 156A8 PIA FRONT LADEN 5100 KG KG/CM2...
Page 59 HYDRAULIC CIRCUIT - Type of pump Gear pump with flow divider . Capacity 43,8 cm3 . Max. rating capacity unladen 103 L/mn . Flow rate at 2300 rpm 101 L/mn . Flow rate at 1600 rpm 70 L/mn - Pressure .
Page 60: Mlt 1035 L Turbo Lsu Série 3-E2
CHARACTERISTICS MLT 1035 L Turbo LSU Série 3-E2 FRONT AND REAR TIRES PRESSURE ON THE CONTACT SURFACE AREA OF THE CONTACT SURFACE DIMENSIONS PRESSURE TYRE LOAD HARD GROUND LIGHT GROUND HARD GROUND LIGHT GROUND FRONT UNLADEN 1750 KG KG/CM2 KG/CM2 400/80-24 156A8 PIA FRONT LADEN 4800 KG...
Page 61 SPECIFICATIONS - Level of sound pressure in the driver's cab LpA 81 dB (according to standard prEN 12053: 1995) - Level of sound power in the LwA environment 106 dB (according to directive 2000/14/EC modified by directive 2005/88/EC) - Average weighted acceleration on driver's body m/s2 (according to standard NF EN 13059) - The average weighted acceleration trannsmitted to the driver's...
Page 62: Dimensions And Load Chart
DIMENSIONS AND LOAD CHART MLT 630 Turbo Série C-E2 1200 mm 2560 mm 1142 mm 1245 mm 4491 mm MLT630 4594 mm 3949 mm 50° 60° 62.5° 5691 mm 1870 mm 1870 mm 40° 6,05 455 mm 440 mm 440 mm 789 mm 30°...
Page 63 DIMENSIONS AND LOAD CHART MLT 634 Turbo LSU Série C-E2 1200 mm 2560 mm 1142 mm 1245 mm 4579 mm MLT634 4682 mm 4037 mm 50° 60° 63.5° 5779 mm 1870 mm 1870 mm 6,05 40° 455 mm 440 mm 440 mm 877 mm 30°...
Page 64 DIMENSIONS AND LOAD CHART MLT 634 -120 LSU Série C-E2 1200 mm 2560 mm 1142 mm 1245 mm 4579 mm MLT634 4682 mm 4037 mm 50° 60° 63.5° 5779 mm 1870 mm 1870 mm 6,05 40° 455 mm 440 mm 440 mm 877 mm 30°...
Page 65 DIMENSIONS AND LOAD CHART MLT 634 -120 LSU POWERSHIFT Série C-E2 1200 mm 2560 mm 1142 mm 1245 mm 4579 mm MLT634 4682 mm 4037 mm 50° 60° 63.5° 5779 mm 1870 mm 1870 mm 6,05 40° 455 mm 440 mm 440 mm 877 mm 30°...
Page 66 DIMENSIONS AND LOAD CHART MLT 731 Turbo Série C-E2 1200 mm 2560 mm 1441 mm 1537 mm 4878 mm MLT731 4974 mm 4037 mm 50° 60° 62.5° 6078 mm 1870 mm 1870 mm 40° 455 mm 6,90 440 mm 440 mm 877 mm 30°...
Page 67 DIMENSIONS AND LOAD CHART MLT 731 Turbo LSU Série C-E2 1200 mm 2560 mm 1441 mm 1537 mm 4878 mm MLT731 4974 mm 4037 mm 50° 60° 62.5° 6078 mm 1870 mm 1870 mm 40° 455 mm 6,90 440 mm 440 mm 877 mm 30°...
Page 68 DIMENSIONS AND LOAD CHART MLT 735 -120 LSU Série 3-E2 1200 mm 2810 mm 1191 mm 1287 mm 4790 mm MLT735 4886 mm 4199 mm 50° 60° 61.5° 5990 mm 1870 mm 1870 mm 40° 6,86 455 mm 440 mm 440 mm 789 mm 30°...
Page 69 DIMENSIONS AND LOAD CHART MLT 735 -120 LSU POWERSHIFT Série 3-E2 1200 mm 2810 mm 1191 mm 1287 mm 4790 mm MLT735 4886 mm 4199 mm 50° 60° 61.5° 5990 mm 1870 mm 1870 mm 40° 6,86 455 mm 440 mm 440 mm 789 mm 30°...
Page 70 DIMENSIONS AND LOAD CHART MLT 741 -120 LSU Série 3-E2 1200 mm 2810 mm 1232 mm 1288 mm 4919 mm 4975 mm MLT 741 4287 mm 6119 mm 50° 60° 62° 1870 mm 1870 mm 455 mm 40° 6,84 440 mm 440 mm 877 mm 865 mm...
Page 71 DIMENSIONS AND LOAD CHART MLT 741 -120 LSU POWERSHIFT Série 3-E2 1200 mm 2810 mm 1232 mm 1288 mm 4919 mm 4975 mm MLT 741 4287 mm 6119 mm 50° 60° 62° 1870 mm 1870 mm 40° 455 mm 6,84 440 mm 440 mm 877 mm...
Page 72 DIMENSIONS AND LOAD CHART MLT 742 Turbo Série 3-E2 1200 mm 2810 mm 1232 mm 1288 mm 4805 mm 4861 mm MLT742 4158 mm 6005 mm 50° 60° 62° 1846 mm 1846 mm 40° 455 mm 6,84 440 mm 440 mm 763 mm 865 mm 30°...
Page 73 DIMENSIONS AND LOAD CHART MLT 1035 L Turbo LSU Série 3-E2 MADE IN FRANCE 1200 mm 2810 mm 1390 mm 1325 mm 5090 mm 5025 mm 4295 mm 6285 mm MLT1035LT 1870 mm 1870 mm 50° 60° 60.5° 450 mm 40°...
Page 74: Instruments And Controls
INSTRUMENTS AND CONTROLS MLT 630 Turbo Série C-E2 MLT 742 Turbo Série 3-E2 MLT 731 Turbo Série C-E2 MLT ... LSU ... MLT 1035 L Turbo LSU Série 3-E2 2 - 44...
Page 75 DESCRIPTION 1 - DRIVER'S SEAT 2 - SAFETY BELT 3 - CONTROL AND SIGNAL LIGHTS PANEL 4 - LONGITUDINAL STABILITY ALARM 5 - SWITCH PANELS 6 - LIGHT SWITCH, HORN AND INDICATOR SWITCH 7 - FRONT AND REAR WINDSCREEN WIPER SWITCH 8 - IGNITION SWITCH 9 - BRAKING OIL TANK AND WINDSCREEN WASHER ACCESS PANEL 10 - BRAKING OIL TANK...
Page 76: Driver's Seat
1 - DRIVER'S SEAT DESIGNED FOR MAXIMUM COMFORT, THIS SEAT CAN BE ADJUSTED AS FOLLOWS. WEIGHT ADJUSTMENT (FIG. A) It is advised that the weight be adjusted when the driver is not sitting in the cab. - Refer to graduation 1 of the seat. - Turn handle 2 according to the driver’s weight.
Page 77 LUMBAR ADJUSTMENT (FIG. F) This increases the comfort of the seat and the driver’s freedom of movement. - Turn the handle either left or right to adjust the height or depth of the lumbar support. ADJUSTMENT OF THE ANGLE OF THE BACK-REST (FIG. G) - Support the back-rest, pull the lever and position the back-rest to find the desired position.
Page 78 1 - PNEUMATIC DRIVER'S SEAT (OPTION) DESIGNED FOR MAXIMUM COMFORT, THIS SEAT CAN BE ADJUSTED AS FOLLOWS. WEIGHT AND SEAT HEIGHT ADJUSTMENT WEIGHT ADJUSTMENT (FIG. A) It is advised that you adjust the seat according to your weight when sitting. - Switch on lift truck ignition.
Page 79 ADJUSTMENT OF THE ANGLE OF THE BACK-REST (FIG. G) - Support the back-rest, pull the lever and position the back-rest to find the desired position. If you do not support the back-rest when making adjustments, it swings completely forwards. HORIZONTAL SHOCK ABSORBER (FIG. H) In certain conditions (e.g.
Page 80 1 - PNEUMATIC DRIVER'S SEAT (OPTION) DESIGNED FOR MAXIMUM COMFORT, THIS SEAT CAN BE ADJUSTED AS FOLLOWS. WEIGHT ADJUSTMENT (FIG. A) It is advised that you adjust the seat according to your weight when sitting. - Switch on lift truck ignition. - Pull or push lever 1 briefly.
Page 81 ADJUSTMENT OF THE ANGLE OF THE BACK-REST (FIG. G) - Support the back-rest, pull the lever and position the back-rest to find the desired position. If you do not support the back-rest when making adjustments, it swings completely forwards. HORIZONTAL SHOCK ABSORBER (FIG. H) In certain conditions (e.g.
Page 82: Mlt 634 Turbo Lsu Série C-E2
3 - CONTROL AND SIGNAL LIGHTS PANEL B3 B4 RPM x 100 CONTROL INSTRUMENTS A - HOURMETER AND REV COUNTER B - I.C. ENGINE WATER TEMPERATURE Temperature zone B1 - Blue zone (0° - 50°) B2 - Green zone (50° - 100°) B3 - Black/red zone (100°...
Page 83 RED PARKING BRAKE LAMP This lamp comes on when the parking brake is applied. RED ALTERNATOR CHARGE LAMP If the lamp and the buzzer come on, when the lift truck is running, stop the I.C. engine immediately and check the electrical circuit as well as the alternator belt.
Page 84: Operation
4 - LONGITUDINAL STABILITY ALARM This device warns the operator that the lift truck is approaching the limit of longitudinal stability. However, lateral stability can reduce the load chart in the upper part, and this reduction is not detected by the longitudinal stability alarm. The operator must always respect the lift truck load chart.
Page 85: Switch Panel
5 - SWITCH PANEL NOTE: The location of the switches may vary depending on the options. A - ELECTRICAL JIB PROVISION OPTION See: 2 - DESCRIPTION: DESCRIPTION AND USE OF THE OPTIONS. B - ATTACHMENT HYDRAULIC CONTROL FORCED OPERATION OPTION See: 2 - DESCRIPTION: DESCRIPTION AND USE OF THE OPTIONS.
Page 86: Mlt 741 -120 Lsu Powershift Série 3-E2
N - DUAL EFFECT HYDRAULIC TOWING HOOK OPTION See: 2 - DESCRIPTION: DESCRIPTION AND USE OF OPTIONS. O - SINGLE OR DUAL EFFECT REAR HYDRAULIC PREDISPOSITION OPTION See: 2 - DESCRIPTION: DESCRIPTION AND USE OF OPTIONS. P - ATTACHMENT HYDRAULIC LOCKING DEVICE OPTION See: 2 - DESCRIPTION: DESCRIPTION AND USE OF OPTIONS.
Page 87 7 - FRONT AND REAR WINDSCREEN WIPER SWITCH This switch controls the operation of the front and rear windscreen wipers. A - Front windscreen wiper off. B - Front windscreen wiper low speed setting. C - Front windscreen wiper high speed setting. D - Front windscreen wiper intermittent setting.
Page 88: Fuse And Relay
A: MLT 630 Turbo Série C-E2 13 - FUSE AND RELAY B: MLT 634 Turbo LSU Série C-E2 C: MLT 634 -120 LSU Série C-E2 A sticker on the inside of the access panel gives a clear display of the use of D: MLT 634 -120 LSU POWERSHIFT Série C-E2 the components described below.
Page 89 F17 - (15A MAX.) - OPTION Electrovalve on jib head (10A). - OPTION Electrovalve on jib head + attachment hydraulic locking device (10A). - OPTION Electrical jib provision (10A). - OPTION Anti-theft device provision (10A). - OPTION Anti-theft system (10A). - OPTION Anti-start system (10A).
Page 90: Accelerator Pedal
14 - ACCELERATOR PEDAL NOTE: There is an OPTIONAL hand-operated accelerator in the cabin. 15 - SERVICE BRAKE PEDAL AND TRANSMISSION CUT-OFF The pedal applies on the front and rear wheels by an hydraulic brake system, and allows the lift truck to be slowed down and stopped.
Page 91: Gear Selector
16B - GEAR SELECTOR MLT 634 -120 LSU POWERSHIFT Série C-E2 MLT 735 -120 LSU POWERSHIFT Série 3-E2 MLT 741 -120 LSU POWERSHIFT Série 3-E2 The gear is selected by means of buttons 1 and 2. The selected gear is indicated on the dial 3.
Page 92: Reversing Gear
17 - REVERSING GEAR MLT ... LSU ... FORWARD: Push the knob forward (position A). REVERSE: Pull the knob backwards (position B). NEUTRAL: The knob must be in the intermediate position to start the lift truck (position C). When operating this control, the lift truck should be travelling at slow speed and not accelerating.
Page 93: Parking Brake Lever
18 - PARKING BRAKE LEVER To prevent accidental loosening or release, the lever is fitted with safety locking. - To apply the parking brake, pull the lever backwards (position A). - To loosen the parking brake, release and push the lever forwards (position B). 19 - STEERING SELECTOR Before selecting one of the three possible steering positions, bring the 4 wheels into alignment, i.e., in the straight ahead position.
Page 94 20 - HYDRAULIC CONTROLS AND TRANSMISSION CUT-OFF Do not attempt to alter the hydraulic system pressure. In the event of suspected malfunction, contact your dealer. ANY ALTERATION MAY RENDER THE WARRANTY NULL AND VOID. Use the hydraulic controls carefully without jerking, to avoid accidents caused by shaking the lift truck. MLT 634 Turbo LSU Série C-E2 MLT 634 -120 LSU Série C-E2 MLT 634 -120 LSU POWERSHIFT Série C-E2...
Page 95 MLT 742 Turbo Série 3-E2 LIFTING THE LOAD - The lever A backwards when lifting. - The lever A forwards when lowering. TILT OF CARRIAGE - The lever A to the left for reverse tilt. - The lever A to the right for forward tilt. TELESCOPING - The lever B forwards for the extension.
Page 96: Heater Control
22 - HEATER CONTROL A - HEATING FAN CONTROL This 3-speed control regulates warm or cold air through the heating ventilators. B - HEATING TEMPERATURE CONTROL Allows the temperature inside the cab to be adjusted. B1 - With the valve closed, the fan delivers fresh air. B2 - With the valve opened completely, the fan delivers warm air.
Page 97 23 - CAB FILTER VENTILATORS See: 3 - MAINTENANCE: D - EVERY 500 HOURS SERVICE. 24 - WINDSCREEN DEMIST VENTS For optimum effectiveness, close the heating ventilators. 25 - HEATING VENTS These heating vents enable the air to be directed to the interior of the cabin and onto the side windows. 26 - DOOR LOCK Two keys are provided with the lift truck to enable the cabin to be locked.
Page 98 32 - REAR LIGHTS A - Left rear indicator. B - Left rear stoplight. C - Left tail light. D - Left rear reverse light. E - Left rear fog light. F - Right rear fog light. G - Right rear reverse light. H - Right tail light.
Page 99: Diagnostic Connector
37 - ROOF LIGHT 38 - HOOK 39 - DIAGNOSTIC CONNECTOR MLT 634 -120 LSU Série C-E2 MLT 634 -120 LSU POWERSHIFT Série C-E2 MLT 735 -120 LSU Série 3-E2 MLT 735 -120 LSU POWERSHIFT Série 3-E2 MLT 741 -120 LSU Série 3-E2 MLT 741 -120 LSU POWERSHIFT Série 3-E2 40 - CIGAR LIGHTER 41 - TILTING INDICATOR...
Page 100 TOWING PIN AND HOOK Located at the rear of the lift truck, this device is used to attach a trailer. Its capacity is limited for each lift truck by the authorised gross vehicle weight, tractive effort and maximum vertical force on the coupling point. This information is given on the manufacturer's plate fixed to each lift truck (see: 2 - DESCRIPTION: IDENTIFICATION OF THE LIFT TRUCK).
Page 101 C - HYDRAULIC TRAILER HOOK (OPTIONAL) MLT 630 Turbo Série C-E2 MLT 731 Turbo Série C-E2 MLT 742 Turbo Série 3-E2 NOTE: The rear-view mirror OPTION is mandatory with the hydraulic trailer tow hook. - Raise the hydraulic tow hook to release the hook lock 1 by pulling the lever on distributor 2 backwards.
Page 102 D - HYDRAULIC TRAILER HOOK (OPTIONAL) MLT 634 Turbo LSU Série C-E2 MLT 634 -120 LSU Série C-E2 MLT 634 -120 LSU POWERSHIFT Série C-E2 MLT 731 Turbo LSU Série C-E2 MLT 735 -120 LSU Série 3-E2 MLT 735 -120 LSU POWERSHIFT Série 3-E2 MLT 741 -120 LSU Série 3-E2 MLT 741 -120 LSU POWERSHIFT Série 3-E2 MLT 1035 L Turbo LSU Série 3-E2...
Page 103 2 - 73...
Page 104 DESCRIPTION AND USE OF OPTIONS 1 - BATTERY CUT-OFF 2 - REVERSE BUZZER ALARM 3 - NUMBER PLATE 4 - NUMBER PLATE LIGHTING 5 - REAR REFLECTORS 2 - 74...
Page 105 6 - PREHEATING ELEMENT Enables the engine to be kept warm during prolonged periods of stoppage and thus improves engine starting. SUPPLY CHARACTERISTICS OF PREHEATING SYSTEM: • Rated range of power: 220-240V ; 50-60Hz • Current consumed: 4,5A • Equipment in class 1 •...
Page 106 9 - ELECTRICAL JIB PROVISION Enables an electrical function to be used at the head of the jib. FUNCTIONING MLT 634 Turbo LSU Série C-E2 MLT 634 -120 LSU Série C-E2 MLT 634 -120 LSU POWERSHIFT Série C-E2 MLT 731 Turbo LSU Série C-E2 MLT 735 -120 LSU Série 3-E2 MLT 735 -120 LSU POWERSHIFT Série 3-E2 MLT 741 -120 LSU Série 3-E2...
Page 107 11 - EXTERIOR DRAIN BACK Enables connection of an attachment for which drain-back is required. 12 - HYDRAULIC ATTACHMENT LOCKING Enables attachment locking to be controlled on the carriage and the use of a hydraulic attachment on the same hydraulic circuit (see: 4 - ADAPTABLE ATTACHMENTS IN OPTION ON THE RANGE: PICKING UP THE ATTACHMENTS).
Page 108 14 - ELECTROVALVE ON JIB HEAD Enables use of two hydraulic functions on the attachment circuit. To make connection of the rapid connectors easier, decompress the hydraulic circuit by pressing button 1 on the electrovalve. FUNCTIONING MLT 634 Turbo LSU Série C-E2 MLT 634 -120 LSU Série C-E2 MLT 634 -120 LSU POWERSHIFT Série C-E2 MLT 731 Turbo LSU Série C-E2...
Page 109 15 - OPTION ELECTROVALVE ON JIB HEAD + ATTACHMENT HYDRAULIC LOCKING DEVICE The addition of these two options enables the combining of several hydraulic functions. 16 - ELECTROVALVE ON JIB HEAD + ELECTRICAL JIB PROVISION MLT 630 Turbo Série B-E2 MLT 731 Turbo Série B-E2 Adding these two options lets you combine several hydraulic functions.
Page 110 18 - CUTTING OFF "AGGRAVATING" HYDRAULIC MOVEMENTS The function which cuts hydraulic movements is used to automatically stop dangerous movement of the jib when you are close to the limit of longitudinal stability. However, lateral stability can reduce the load chart in its upper part and this reduction is not detected by the longitudinal stability alarm.
Page 111 FUNCTIONING MLT 634 Turbo LSU Série C-E2 MLT 634 -120 LSU Série C-E2 MLT 634 -120 LSU POWERSHIFT Série C-E2 MLT 731 Turbo LSU Série C-E2 MLT 735 -120 LSU Série 3-E2 MLT 735 -120 LSU POWERSHIFT Série 3-E2 MLT 741 -120 LSU Série 3-E2 MLT 741 -120 LSU POWERSHIFT Série 3-E2 MLT 1035 L Turbo LSU Série 3-E2 - Switch 1 controls this predisposition.
Page 112 22 - DOUBLE ACTING HYDRAULIC TRAILER HOOK + SINGLE OR DUAL ACTING REAR HYDRAULIC CONTROL PROVISION FUNCTIONING - Switch 1 is used to select control of the towing hook (see: 2 - DESCRIPTION: TOWING PIN AND HOOK) or rear hydraulic predisposition. MLT ...
Page 113 CONTINUOUS HYDRAULIC MOVEMENT OF THE ATTACHMENT MLT 630 Turbo Série C-E2 MLT 731 Turbo Série C-E2 - Unlike the pulse controls of push-buttons D and E, this 3-position switch A allows the hydraulic movements of the attachment to be controlled on a continual basis. - Position A1 (light visible): Corresponds to the movement controlled by push- button D.
Page 114 24 - JIB SUSPENSION Except for MLT 742 Turbo Série 3-E2 The jib is suspended to reduce shaking of the lift truck on rough ground (e.g. moving straw in a field). FUNCTIONING - Set the forks or attachment on the ground and relieve the front wheels a few centimetres only.
Page 115: Maintenance
3 - MAINTENANCE 3 - MAINTENANCE 3 - 1...
Page 116 3 - 2...
Page 117 TABLE OF CONTENTS MANITOU ORIGINAL SPARE PARTS AND EQUIPMENT 3 - 5 FILTERS CARTRIDGES AND BELTS 3 - 6 MLT 630 Turbo Série C-E2 3 - 8 MLT 634 Turbo LSU Série C-E2 3 - 6 MLT 634 -120 LSU Série C-E2 3 - 7 MLT 634 -120 LSU POWERSHIFT Série C-E2...
Page 118 3 - 4...
Page 119: Manitou Original Spare Parts And Equipment
- Improvements due to experience feedback. - Operator training. - Only the MANITOU network has detailed knowledge of the design of the lift truck and therefore the best technical ability to provide maintenance. ORIGINAL REPLACEMENT PARTS ARE DISTRIBUTED EXCLUSIVELY BY MANITOU AND ITS DEALER NETWORK.
Page 120: Filters Cartridges And Belts
FILTERS CARTRIDGES AND BELTS MLT 634 Turbo LSU Série C-E2 MLT 731 Turbo LSU Série C-E2 MLT 1035 L Turbo LSU Série 3-E2 I.C. ENGINE I.C. ENGINE OIL FILTER ALTERNATOR BELT Part number: 476954 Part number: 605041 Change: 500 H DRY AIR FILTER CARTRIDGE Part number: 563416 FAN BELT...
Page 121: Mlt 634 -120 Lsu Série C-E2
FILTERS CARTRIDGES AND BELTS MLT 634 -120 LSU Série C-E2 MLT 634 -120 LSU POWERSHIFT Série C-E2 MLT 735 -120 LSU Série 3-E2 MLT 735 -120 LSU POWERSHIFT Série 3-E2 MLT 741 -120 LSU Série 3-E2 MLT 741 -120 LSU POWERSHIFT Série 3-E2 I.C.
Page 122: Mlt 742 Turbo Série 3-E2
FILTERS CARTRIDGES AND BELTS MLT 630 Turbo Série C-E2 MLT 731 Turbo Série C-E2 MLT 742 Turbo Série 3-E2 I.C. ENGINE I.C. ENGINE OIL FILTER ALTERNATOR BELT Part number: 476954 Part number: 605041 Change: 500 H DRY AIR FILTER CARTRIDGE Part number: 563416 FAN BELT Clean: 50 H*...
Page 123 3 - 9...
Page 124: Lubricants And Fuel
USE THE RECOMMENDED LUBRICANTS AND FUEL: - For topping up, oils may not be miscible. - For oil changes, MANITOU oils are perfectly appropriate. DIAGNOSTIC ANALYSIS OF OILS If a service or maintenance contract has been organized with the dealer, a diagnostic analysis of engine, transmission and axle oils may be requested depending on the rate of use.
Page 125 BRAKE ORGANS TO BE LUBRICATED RECOMMENDATION PACKAGING PART NUMBER MANITOU Oil BRAKE CIRCUIT 1 L. 490408 Mineral brake fluid ORGANS TO BE LUBRICATED RECOMMENDATION PACKAGING PART NUMBER 400 g. 161589 1 Kg. 554973 MANITOU Grease CAB DOOR 5 Kg. 554974 Multipurpose HD NLGI 2 20 Kg.
Page 126: Servicing Schedule
SERVICING SCHEDULE A = AJUST N = CLEAN After 1 year 1 year C = CHECK P = BLEED the first 2000 4000 D = DESCALE R = CHANGE hours hours 1000 hours hours G = GREASE V = DRAIN hours hours hours...
Page 127: Mlt 1035 L Turbo Lsu Série 3-E2
A = AJUST N = CLEAN After 1 year 1 year C = CHECK P = BLEED the first 2000 4000 D = DESCALE R = CHANGE hours hours 1000 hours hours G = GREASE V = DRAIN hours hours hours hours BRAKE...
Page 128: A - Daily Or Every 10 Hours Service
A - DAILY OR EVERY 10 HOURS SERVICE A1 - I.C. ENGINE OIL LEVEL CHECK Place the lift truck on level ground with the I.C. engine stopped, and let the oil drain into the sump. - Open the I.C. engine bonnet. - Remove the dipstick 1 (fig.
Page 129 A3 - FUEL LEVEL CHECK Keep the fuel tank full, to reduce as much as possible any condensation due to the atmospheric conditions. - Remove cap 1 (fig. A3). - Fill the fuel tank with clean fuel (see: 3 - MAINTENANCE: LUBRICANTS AND FUEL), filtered through a strainer or a clean, lint free cloth, through filler port 2 (fig.
Page 130 A6 - TRANSMISSION OIL LEVEL CHECK Park the lift truck on level ground with the jib raised, the I.C. engine cold and stopped. Carry out the control within 5 minutes of the I.C. engine being stopped. - Remove the plastic cap 1 (fig. A6). - Remove the dipstick 2 (fig.
Page 131 - Telescope the jib several times in order to spread the coat of grease evenly. - Remove the surplus of grease. If the lift truck is used in an abrasive environment (dust, sand, coal…) Use lubricating varnish (MANITOU reference: 483536). In this respect, consult your dealer. 3 - 17...
Page 132: B - Every 50 Hours Service
Never clean the cartridge by tapping it against a hard surface. Your eyes must be protected during this intervention. - Clean the cartridge seal surfaces with a damp, clean lint-free cloth and grease with a silicone lubricant (MANITOU reference: 479292).
Page 133 B4 - JIB B4/1 GREASE To be carried out weekly, if the lift truck has been operated for less than 50 hours during the week. In the event of prolonged use in an extremely dusty or oxidising atmosphere, reduce this interval to 10 working hours or every day.
Page 134 B5 - HYDRAULIC OIL LEVEL B5/1 CHECK Place the lift truck on level ground with the I.C. engine stopped, and the jib retracted and lowered as far as possible. - Refer to gauge 1 (fig. B5/1). - The oil level is correct when it is at the level of the red point. - If necessary, add oil (see: 3 - MAINTENANCE: LUBRICANTS AND FUEL).
Page 135 B7 - WINDSCREEN WASHER LIQUID LEVEL B7/1 CHECK - Loosen screw 1 (fig. B7/1) and remove the access panel for braking oil tank and windscreen washer tank 2 (fig. B7/1). - Check visually the level. - If necessary add windscreen washer liquid (see: 3 - MAINTENANCE: LUBRICANTS AND FUEL) by filler port 3 (fig.
Page 136 B10 - FRONT AND REAR WHEELS REDUCERS PIVOTS GREASE Clean and lubricate the points 1 (8 lubricators) (fig. B10) with grease (see: 3 - MAINTENANCE: LUBRICANTS AND FUEL) and remove the surplus of grease. B11 - FRONT AXLE OSCILLATION GREASE MLT 1035 L Turbo LSU Série 3-E2 Clean and lubricate the points 1 (2 lubricators) (fig.
Page 137 B13/3 B14 - TILTING CORRECTOR B14/1 GREASE MLT 1035 L Turbo LSU Série 3-E2 Nettoyer puis Clean and lubricate the following points with grease (see: 3 - MAINTENANCE: LUBRICANTS AND FUEL) and remove the surplus of grease. 1 - Lubricator of the tilting corrector cylinder foot axle (1 lubricator) (fig. B14/1). 2 - Lubricator of the tilting corrector cylinder head axle (1 lubricator) (fig.
Page 138: C - Every 250 Hours Service
C - EVERY 250 HOURS SERVICE Carry out the operations described previously as well as the following operations. C1 - FAN BELT TENSION C1/1 CHECK - ADJUST - Open the I.C. engine bonnet. - Check the belt for signs of wear and cracks and change if necessary (see: 3 - MAINTENANCE: FILTERS CARTRIDGES AND BELTS).
Page 139 C2/2 MLT 741 -120 LSU POWERSHIFT Série 3-E2 MLT 1035 L Turbo LSU Série 3-E2 For this operation, we advise you to use the MANITOU tensiometer (fig. C2/1) reference 167418. - Open the I.C. engine bonnet. - Unscrew the fastening screws 1 (fig. C2/2).
Page 140 C4 - ANGLE GEAR BOX OIL LEVEL CHECK Park the lift truck on level ground with the jib raised and the I.C. engine stopped. - Remove level plug 1 (fig. C4). - Wipe the dipstick and check the correct level between the MINI and MAXI marks. - If necessary, add oil (see: 3 - MAINTENANCE: E5 - ANGLE GEAR BOX OIL).
Page 141 C8 - FRONT AND REAR AXLE DIFFERENTIAL OIL LEVEL CHECK Place the lift truck on level ground with the I.C. engine stopped. - Remove level plug 1 (fig. C8). The oil should be flush with the edge of the hole. - If necessary, add oil (see: 3 - MAINTENANCE: LUBRICANTS AND FUEL) by the filler port 2 (fig.
Page 142: D - Every 500 Hours Service
D - EVERY 500 HOURS SERVICE Carry out the operations described previously as well as the following operations. D1 - I.C. ENGINE OIL D1/1 DRAIN D2 - I.C. ENGINE OIL FILTER CHANGE Place the lift truck on level ground, let the I.C. engine run at idle for a few minutes, then stop the I.C.
Page 143 D3 - DRY AIR FILTER CARTRIDGE CHANGE In case of use in a heavily dust laden atmosphere, there are pre-filtration cartridges, see: 3 - MAINTENANCE: FILTERS CARTRIDGES AND BELTS. Also, the checking and cleaning periodicity of the cartridge must be reduced (up to 250 hours in a heavily laden dust atmosphere and with pre-filtration).
Page 144 D5 - FUEL FILTER CARTRIDGE D5/1 CHANGE Make sure the electrical contact on the lift truck is cut, otherwise fuel will be released if the lift pump is on. - Open the I.C. engine bonnet. - Carefully clean the outside of the filter and its holder, to prevent dust from getting into the system.
Page 145 D7 - HYDRAULIC RETURN OIL FILTER CARTRIDGE CHANGE Stop the I.C. engine and remove the pressure from the circuits by acting on the hydraulic controls. Thoroughly clean the outside of the filter and its surroundings before any intervention in order to prevent any risk of polluting the hydraulic circuit. - Place a container under hydraulic drain filter 1 (fig.
Page 146 D9 - PARKING BRAKE LEVER MECHANISM GREASE - Clean and grease articulation axles 1 (fig. D9) with grease (see: 3 - MAINTENANCE: LUBRICANTS AND FUEL). D10 - CAB VENTILATION FILTER CLEAN - Lift up protective casing 1 (fig. D10). - Lift out cabin ventilation filter 2 (fig. D10). - Clean the filter with a compressed air jet.
Page 147 3 - 33...
Page 148: E - Every 1000 Hours Service
E - EVERY 1000 HOURS SERVICE Carry out the operations described previously as well as the following operations. E1 - FUEL TANK E1/1 CLEAN While carrying out these operations, do not smoke or work near a flame. Place the lift truck on level ground with the I.C. engine stopped. - Inspect the parts susceptible to leaks in the fuel circuit and in the tank.
Page 149: Draining The Oil
E3 - TRANSMISSION OIL E3/1 DRAIN E4 - TRANSMISSION HOUSING STRAINER CLEAN MLT 630 Turbo Série C-E2 MLT 634 Turbo LSU Série C-E2 MLT 634 -120 LSU Série C-E2 MLT 731 Turbo Série C-E2 MLT 731 Turbo LSU Série C-E2 MLT 735 -120 LSU Série 3-E2 MLT 741 -120 LSU Série 3-E2 MLT 742 Turbo Série 3-E2...
Page 150 E3 - TRANSMISSION OIL E3/1 DRAIN E4 - TRANSMISSION HOUSING STRAINER CLEAN MLT 634 -120 LSU POWERSHIFT Série C-E2 MLT 735 -120 LSU POWERSHIFT Série 3-E2 MLT 741 -120 LSU POWERSHIFT Série 3-E2 Place the lift truck on level ground with the I.C. engine stopped, the transmission oil still warm.
Page 151 E5 - ANGLE GEAR BOX OIL E5/1 DRAIN Place the lift truck on level ground with the I.C. engine stopped, the angle gear box oil still warm. - Place a container under drain plug 1 (fig. E5/1) and unscrew the plug. - Remove dipstick 2 (fig.
Page 152 REPLACING THE DISTRIBUTOR CONTROL HEAD FILTER E6/4 MLT 634 Turbo LSU Série C-E2 MLT 634 -120 LSU Série C-E2 MLT 634 -120 LSU POWERSHIFT Série C-E2 MLT 731 Turbo LSU Série C-E2 MLT 735 -120 LSU Série 3-E2 MLT 735 -120 LSU POWERSHIFT Série 3-E2 MLT 741 -120 LSU Série 3-E2 MLT 741 -120 LSU POWERSHIFT Série 3-E2 MLT 1035 L Turbo LSU Série 3-E2...
Page 153 E10 - SEAT BELT CHECK SEAT BELT WITH TWO ANCHORING POINTS - Check the following points: • Fixing of the anchoring points on the seat. • Cleanness of the strap and the locking mechanism. • Triggering of the locking mechanism. •...
Page 154 F - EVERY 2000 HOURS SERVICE Carry out the operations described previously as well as the following operations. F1 - COOLING LIQUID F1/1 DRAIN MLT 630 Turbo Série C-E2 MLT 634 Turbo LSU Série C-E2 MLT 731 Turbo Série C-E2 MLT 731 Turbo LSU Série C-E2 MLT 742 Turbo Série 3-E2 MLT 1035 L Turbo LSU Série 3-E2...
Page 155 F1 - COOLING LIQUID F1/1 DRAIN MLT 634 -120 LSU Série C-E2 MLT 634 -120 LSU POWERSHIFT Série C-E2 MLT 735 -120 LSU Série 3-E2 MLT 735 -120 LSU POWERSHIFT Série 3-E2 MLT 741 -120 LSU Série 3-E2 MLT 741 -120 LSU POWERSHIFT Série 3-E2 These operations are to be carried out if necessary or every two years at the beginning of winter.
Page 156: G - Occasional Maintenance
In the event of a wheel being changed on the public highway, make sure of the following points: For this operation, we advise you to use the hydraulic jack MANITOU reference 505507 and the safety support MANITOU reference 554772. - Stop the lift truck, if possible on even and hard ground.
Page 157 G3 - LIFT TRUCK Do not tow the lift truck at more than 25 km/h. - Put the forward/reverse lever and the gear shift in neutral (as model of lift truck). - Release the parking brake. - Put the warning lights on. - If the I.C.
Page 158 G5 - LIFT TRUCK ON A PLATFORM G5/1 TRANSPORT Ensure that the safety instructions connected to the platform are respected before the loading of the lift truck and that the driver of the means of transport is informed about the dimensions and the weight of the lift truck (see: 2 - DESCRIPTION: CHARACTERISTICS).
Page 159 G6 - FRONT HEADLAMPS ADJUST h2 = h1 - (l x 2 / 100) RECOMMENDED SETTING (as per standard ECE-76/756 76/761 ECE20) Set to - 2% of the dipped beam in relation to the horizontal line of the headlamp. ADJUSTING PROCEDURE - Place the lift truck unloaded and in the transport position and perpendicular to a white wall on flat, level ground (fig.
Page 160 H - EVERY TWO YEARS (OPTION AIR CONDITIONING) WARNING: NEVER TRY TO REPAIR ANY ANOMALIES YOURSELF. TO RECHARGE A CIRCUIT, ALWAYS CONTACT YOUR DEALER WHO HAS THE APPROPRIATE SPARE PARTS, TECHNICAL TRAINING AND NECESSARY TOOLS. - Do not open the circuit under any circumstances as this would cause the coolant to be lost. - The cooling circuit contains a gas which can be dangerous under certain conditions.
Page 161 ADAPTABLE ADAPTABLE ATTACHMENTS ATTACHMENTS IN OPTION ON IN OPTION ON THE RANGE THE RANGE 4 - 1...
Page 162 4 - 2...
Page 163 TABLE OF CONTENTS INTRODUCTION 4 - 5 PICKING UP THE ATTACHMENTS 4 - 6 A - ATTACHMENT WITHOUT HYDRAULICS AND HAND LOCKING DEVICE 4 - 6 B - ATTACHMENT WITHOUT HYDRAULICS AND HYDRAULIC LOCKING DEVICE (OPTION) MLT 630 Turbo Série C-E2 4 - 7 MLT 634 Turbo LSU Série C-E2 4 - 9...
Page 164 4 - 4...
Page 165 Only attachments approved by MANITOU are to be used on our lift trucks (see: 4 - ADAPTABLE ATTACHMENTS IN OPTION ON THE RANGE: TECHNICAL SPECIFICATIONS OF ATTACHMENTS). The manufacturer's liability will be denied in case of modification or of attachment adaptation carried out without his knowing it.
Page 166 PICKING UP THE ATTACHMENTS A - ATTACHMENT WITHOUT HYDRAULICS AND HAND LOCKING DEVICE TAKING UP AN ATTACHMENT - Ensure that the attachment is in a position facilitating the locking to the carriage. If it is not correctly oriented, take the necessary precautions in order to move it safely. - Check that the locking pin and the clip are in position in the bracket (fig.
Page 167 B - ATTACHMENT WITHOUT HYDRAULICS AND HYDRAULIC LOCKING DEVICE (OPTION) MLT 630 Turbo Série C-E2 MLT 731 Turbo Série C-E2 TAKING UP AN ATTACHMENT - Ensure that the attachment is in a position facilitating the locking to the carriage. If it is not correctly oriented, take the necessary precautions in order to move it safely.
Page 168 B - ATTACHMENT WITHOUT HYDRAULICS AND HYDRAULIC LOCKING DEVICE (OPTION) MLT 742 Turbo Série 3-E2 TAKING UP AN ATTACHMENT - Ensure that the attachment is in a position facilitating the locking to the carriage. If it is not correctly oriented, take the necessary precautions in order to move it safely. - Check that the rods on the locking cylinder are retracted (fig.
Page 169 B - ATTACHMENT WITHOUT HYDRAULICS AND HYDRAULIC LOCKING DEVICE (OPTION) MLT 634 Turbo LSU Série C-E2 MLT 634 -120 LSU Série C-E2 MLT 634 -120 LSU POWERSHIFT Série C-E2 MLT 731 Turbo LSU Série C-E2 MLT 735 -120 LSU Série 3-E2 MLT 735 -120 LSU POWERSHIFT Série 3-E2 MLT 741 -120 LSU Série 3-E2 MLT 741 -120 LSU POWERSHIFT Série 3-E2...
Page 170 C - HYDRAULIC ATTACHMENT AND HAND LOCKING DEVICE MLT 630 Turbo Série C-E2 MLT 731 Turbo Série C-E2 TAKING UP AN ATTACHMENT - Ensure that the attachment is in a position facilitating the locking to the carriage. If it is not correctly oriented, take the necessary precautions in order to move it safely.
Page 171 C - HYDRAULIC ATTACHMENT AND HAND LOCKING DEVICE MLT 742 Turbo Série 3-E2 TAKING UP AN ATTACHMENT - Ensure that the attachment is in a position facilitating the locking to the carriage. If it is not correctly oriented, take the necessary precautions in order to move it safely. - Check that the locking pin and the clip are in position in the bracket (fig.
Page 172 C - HYDRAULIC ATTACHMENT AND HAND LOCKING DEVICE MLT 634 Turbo LSU Série C-E2 MLT 634 -120 LSU Série C-E2 MLT 634 -120 LSU POWERSHIFT Série C-E2 MLT 731 Turbo LSU Série C-E2 MLT 735 -120 LSU Série 3-E2 MLT 735 -120 LSU POWERSHIFT Série 3-E2 MLT 741 -120 LSU Série 3-E2 MLT 741 -120 LSU POWERSHIFT Série 3-E2 MLT 1035 L Turbo LSU Série 3-E2...
Page 173 D - HYDRAULIC ATTACHMENT AND HYDRAULIC LOCKING DEVICE (OPTION) MLT 630 Turbo Série C-E2 MLT 731 Turbo Série C-E2 TAKING UP AN ATTACHMENT - Ensure that the attachment is in a position facilitating the locking to the carriage. If it is not correctly oriented, take the necessary precautions in order to move it safely.
Page 174 D - HYDRAULIC ATTACHMENT AND HYDRAULIC LOCKING (OPTION) MLT 742 Turbo Série 3-E2 TAKING UP AN ATTACHMENT - Ensure that the attachment is in a position facilitating the locking to the carriage. If it is not correctly oriented, take the necessary precautions in order to move it safely. - Check that the rods on the locking cylinder are retracted (fig.
Page 175 D - HYDRAULIC ATTACHMENT AND HYDRAULIC LOCKING DEVICE (OPTION) MLT 634 Turbo LSU Série C-E2 MLT 634 -120 LSU Série C-E2 MLT 634 -120 LSU POWERSHIFT Série C-E2 MLT 731 Turbo LSU Série C-E2 MLT 735 -120 LSU Série 3-E2 MLT 735 -120 LSU POWERSHIFT Série 3-E2 MLT 741 -120 LSU Série 3-E2 MLT 741 -120 LSU POWERSHIFT Série 3-E2...
Page 176 TECHNICAL SPECIFICATIONS OF ATTACHMENTS FLOATING FORK CARRIAGE MLT 630 Turbo Série C-E2 MLT 634 Turbo LSU Série C-E2 MLT 634 -120 LSU Série C-E2 MLT 634 -120 LSU POWERSHIFT Série C-E2 MLT 731 Turbo Série C-E2 MLT 731 Turbo LSU Série C-E2 MLT 735 -120 LSU Série 3-E2 MLT 735 -120 LSU POWERSHIFT Série 3-E2 MLT 1035 L Turbo LSU Série 3-E2...
Page 177 FLOATING FORK MLT 630 Turbo Série C-E2 MLT 634 Turbo LSU Série C-E2 MLT 634 -120 LSU Série C-E2 MLT 634 -120 LSU POWERSHIFT Série C-E2 MLT 731 Turbo Série C-E2 MLT 731 Turbo LSU Série C-E2 MLT 735 -120 LSU Série 3-E2 MLT 735 -120 LSU POWERSHIFT Série 3-E2 MLT 1035 L Turbo LSU Série 3-E2 REFERENCE...
Page 178 STANDARDISED TILTING FORK CARRIAGE MLT 630 Turbo Série C-E2 MLT 634 Turbo LSU Série C-E2 MLT 634 -120 LSU Série C-E2 MLT 634 -120 LSU POWERSHIFT Série C-E2 MLT 731 Turbo Série C-E2 MLT 731 Turbo LSU Série C-E2 MLT 735 -120 LSU Série 3-E2 MLT 735 -120 LSU POWERSHIFT Série 3-E2 MLT 1035 L Turbo LSU Série 3-E2 PFB 35 N MT-1260 S2...
Page 179 STANDARDISED FORK MLT 630 Turbo Série C-E2 MLT 634 Turbo LSU Série C-E2 MLT 634 -120 LSU Série C-E2 MLT 634 -120 LSU POWERSHIFT Série C-E2 MLT 731 Turbo Série C-E2 MLT 731 Turbo LSU Série C-E2 MLT 735 -120 LSU Série 3-E2 MLT 735 -120 LSU POWERSHIFT Série 3-E2 MLT 1035 L Turbo LSU Série 3-E2 REFERENCE...
Page 180 BUILDING BUCKET CBC 700 L1950 S2 CBC 800 L2250 S3 CBC 900 L2450 S3 REFERENCE 654472 654471 654470 Nominal load capacity 697 L 814 L 893 L Width 1950 mm 2250 mm 2450 mm Weight 326 Kg 364 Kg 390 Kg LOADING BUCKET CBR 780 L1950 CBR 900 L2250 S2...
Page 181 BUCKET 4 X 1 CB4X1-700 L1950 CB4X1-850 L2300 CB4X1-900 L2450 REFERENCE 654434 654433 654432 Nominal load capacity 700 L 850 L 900 L Width 1950 mm 2300 mm 2450 mm Weight 615 Kg 704 Kg 738 Kg MULTIPURPOSE BUCKET (REVERSING AND DISMOUNTABLE CUTTING EDGE) CBM 2450 LDR S5 REFERENCE 653784...
Page 182 BUCKET WITH GRAB CBG 1950 S4 CBG 2300 S4 CBG 2450 S4 REFERENCE 653002 653005 653010 Nominal load capacity 1 m3 1,2 m3 1,26 m3 Width 1950 mm 2300 mm 2450 mm Grab Weight 552 Kg 609 Kg 630 Kg BUCKET WITH GRAB (NON-HAZARDOUS INDUSTRIAL WASTE) CBG 1950 DIB S4 CBG 2300 DIB S4...
Page 183 CONCRETE BUCKET (ADAPTABLE ON FORKS) BB 500 S4 BBH 500 S4 REFERENCE 654409 654410 Nominal load capacity 500 L/1300 Kg 500 L/1300 Kg Width 1100 mm 1100 mm Weight 210 Kg 230 Kg CONCRETE BUCKET WITH SPOUT (ADAPTABLE ON FORKS) BBG 500 S4 BBHG 500 S4 REFERENCE...
Page 184 MANURE FORK WITH GRAB FFGR 30 MT 2100 S5 FFGR 30 MT 2400 S5 FFGR 30 MT 2100 DR REFERENCE 556843 570594 570728 Nominal load capacity 1700 Kg 1700 Kg 1700 Kg Width 2100 mm 2400 mm 2100 mm Finger 10 (round finger) Grab Weight...
Page 185 CRANE JIB MUST be used with a lift truck equipped with an operational hydraulic movement cut-out device. P 600 MT S3 REFERENCE 653228 Nominal load capacity 600 Kg Weight 170 Kg CRANE JIB MUST be used with a lift truck equipped with an operational hydraulic movement cut-out device. P 4000 MT S2 REFERENCE 653226...
Page 186 ATTACHMENT SHIELDS FORK PROTECTOR REFERENCE 227801 BUCKET PROTECTOR NOTE: Always ensure that the width of the protector you choose is less than or equal to the width of the bucket. REFERENCE 206734 206732 206730 Width 1375 mm 1500 mm 1650 mm REFERENCE 235854 206728...

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Manitou C-E2 Series Operator's Manual

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