Manitou AETJ 49 Manuals

Manuals and User Guides for Manitou AETJ 49. We have 1 Manitou AETJ 49 manual available for free PDF download: Repair Manual

Manitou AETJ 49 Repair Manual (286 pages)

Brand: Manitou | Category: Boom Lifts | Size: 41 MB

General Characteristics and Safety

10
- Table of Contents
  10
- General Instructions and Safety Notice
  
  11
  - Introduction
    11
  - Servicing Position
    11
  - Explanation of Symbols
    12
  - Servicing Rules
    13
- General Characteristics and Specifications
  
  16
  - Characteristics
    16
  - Lubricants and Fuel
    16
  - Dimensions
    17
    
    Dimensions 120Aetjl
    17
    
    Dimensions 150Aetjc - Aetj 43 - Aetjc 43 3D
    19
    
    Dimensions 150Aetjl
    21
    
    Dimensions 170Aetjl - 49 Aetjc
    23
  - Location of Name and Identification Plate
    25
    
    Access Platform Manufacturer's Plate
    25
    
    Location of Manufacturer's Plate
    25
    
    Aetj
    25
- General Control and Adjustment
  
  26
  - Standard Tightening Torques
    26
  - Metric - Imperial Unit Conversion
    27
Hydraulic

36
Electricity

74
- Electrical Schematic Diagrams
  
  76
- Electrical Components Location
  
  86
- Electrical Control and Adjustment
  
  104
  - Zivan Battery Charger
    104
    
    Zivan Battery Charger Removal
    104
    
    Zivan Battery Charger Description
    105
    
    External View
    105
    
    Internal View
    105
    
    Zivan Battery Charger Connections
    106
  - Ies Battery Charger
    109
    
    Ies Battery Charger Removal
    109
    
    Ies Battery Charger Description
    110
    
    External View
    110
    
    Ies Battery Charger Connections
    110
    
    Ies Battery Charger Connections Load Curves
    111
    
    Ies Battery Charger - Indicator
    111
  - Electronic Modules - Control and Settings
    112
    
    Electronic Control Units - Removal
    112
    
    Electronic Control Units Description and Wiring
    113
    
    Electronic Modules - Diagnostics and Settings
    117
  - Variable Speed Controllers - Control and Settings
    118
    
    Variable Speed Controllers - Description
    118
    
    Variable Speed Controllers - Wiring
    119
    
    Variable Speed Controllers - Diagnostic and Adjustment Tools
    121
    
    Battery Charge Indicator/Hour Meter
    122
    
    Variable Speed Controllers - Use of Calibrator
    123
  - Safety Components - Control and Settings
    129
    
    Switches - Location
    129
    
    Tilt Sensor - Settings
    129
    
    Arm down Sensors - Settings
    130
    
    Brake Release Circuit - Checking
    131
    
    Overload Sensors - Settings
    132
    
    Multimeter Test
    135
  - Manipulator - Operation and Settings
    136
    
    Manipulator - Tests Using Calibrator
    136
    
    Manipulator - Test with a Voltmeter
    137
- Electricity Removals - Refitting
  
  139
  - Variable Speed Controllers - Removal
    139
  - Batteries - Removal
    140
  - Electrical Harnesses - Removal
    141
- Troubleshooting - Electrical
  
  142
- Specific Tooling - Electricity
  
  147
  - Calibrator
    147
    
    Description
    147
General Characteristics and Safety

148
- General Instructions and Safety Notice
  
  149
  - Introduction
    149
  - Servicing Position
    149
  - Explanation of Symbols
    150
  - Servicing Rules
    151
- General Characteristics and Specifications
  
  154
  - Characteristics
    154
  - Lubricants and Fuel
    154
  - Dimensions
    155
    
    Dimensions 120Aetjl
    155
    
    Dimensions 150Aetjc - Aetj 43 - Aetjc 43 3D
    157
    
    Dimensions 150Aetjl
    159
    
    Dimensions 170Aetjl - 49 Aetjc
    161
  - Location of Name and Identification Plate
    163
    
    Access Platform Manufacturer's Plate
    163
    
    Location of Manufacturer's Plate
    163
    
    Aetj
    163
- General Control and Adjustment
  
  164
  - Standard Tightening Torques
    164
  - Metric - Imperial Unit Conversion
    165
Hydraulic

174
- Hydraulic Schematic Diagrams
  
  176
  - 679449 - Hydraulic Diagram
    176
  - 685268 - Hydraulic Diagram
    180
- Hydraulic Components Location
  
  184
- Hydraulic Control and Adjustment
  
  188
  - Main Circuit - Pressure Setting
    188
  - Steering, Basket/Turret Rotation Circuit - Pressure Setting
    188
  - Brake Release Circuit - Pressure Setting
    189
    
    Pressure Switch Adjustment
    189
  - Telescopic Circuit - Pressure Setting
    190
    
    Pressure Reducer Setting
    190
  - Compensation/Tilting Circuit - Pressure Setting
    191
    
    Decompression of the Circuit
    191
    
    Valve a Adjustment
    191
    
    Valve B Adjustment
    192
  - Compensation/Tilting Circuit - Problem Solving
    193
    
    Test Procedure
    193
    
    Analysis of Results
    194
  - Turret Rotation Motor - Removal
    195
  - Electric Pump - Removal
    196
  - Reducing Gears/Wheel Brakes - Removal
    197
  - Distributor - Removal
    198
    
    Distributor - Details
    200
  - Cylinders - Removal
    201
    
    Steering Cylinder - Removal
    201
    
    Refit
    201
    
    Arm 1/2 Lifting Cylinder - Removal
    202
    
    Arm 3 Lifting Cylinder - Removal
    203
    
    Telescopic Cylinder - Removal
    204
    
    Compensation/Tilting Cylinder Removal
    205
    
    Jib Cylinder - Removal
    207
    
    Basket Rotation Cylinder - Removal
    208
    
    Rotation Cylinder (3D - Jib) - Removal
    209
Electricity

212
- Electrical Schematic Diagrams
  
  214
- Electrical Components Location
  
  224
  - Electrical Control Components - Location
    224
  - Electrical Power Components - Location
    225
  - Wiring Based on Schematic Diagram 676423
    226
    
    Location of Wiring Harnesses on the Access Platform
    226
    
    Basket Control Panel Harness
    227
    
    Overload Sensors Harness
    230
    
    Upper Bus-Can Extension Harness
    231
    
    Lower Bus-Can Extension Harness
    233
    
    Upper Bus-Can Control Panel Output Harness
    234
    
    Base Box Harness
    235
    
    Variable Speed Controller Harness
    237
    
    Electrovalve Harness
    238
    
    Miscellaneous Harness
    239
- Electrical Control and Adjustment
  
  242
  - Zivan Battery Charger
    242
    
    Zivan Battery Charger Removal
    242
    
    Zivan Battery Charger Description
    243
    
    External View
    243
    
    Internal View
    243
    
    Zivan Battery Charger Connections
    244
    
    Zivan Battery Charger Connections Load Curves
    245
  - Ies Battery Charger
    247
    
    Ies Battery Charger Removal
    247
    
    Ies Battery Charger Description
    248
    
    External View
    248
    
    Ies Battery Charger Connections
    248
    
    Ies Battery Charger Connections Load Curves
    249
    
    Ies Battery Charger - Indicator
    249
  - Electronic Modules - Control and Settings
    250
    
    Electronic Control Units - Removal
    250
    
    Electronic Control Units Description and Wiring
    251
    
    Electronic Modules - Diagnostics and Settings
    255
  - Variable Speed Controllers - Control and Settings
    256
    
    Variable Speed Controllers - Description
    256
    
    Variable Speed Controllers - Wiring
    257
    
    Variable Speed Controllers - Diagnostic and Adjustment Tools
    259
    
    Battery Charge Indicator/Hour Meter
    260
    
    Variable Speed Controllers - Use of Calibrator
    261
  - Safety Components - Control and Settings
    267
    
    Switches - Location
    267
    
    Tilt Sensor - Settings
    267
    
    Arm down Sensors - Settings
    268
    
    Brake Release Circuit - Checking
    269
    
    Overload Sensors - Settings
    270
  - Manipulator - Operation and Settings
    274
    
    Manipulator - Tests Using Calibrator
    274
    
    Manipulator - Test with a Voltmeter
    275
- Electricity Removals - Refitting
  
  277
  - Variable Speed Controllers - Removal
    277
  - Batteries - Removal
    278
  - Electrical Harnesses - Removal
    279
- Troubleshooting - Electrical
  
  280
- Specific Tooling - Electricity
  
  285
  - Calibrator
    285
    
    Description
    285

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Manitou AETJ 49 Manuals

Manitou AETJ 49 Repair Manual (286 pages)

Table of Contents

General Characteristics and Safety

General Instructions and Safety Notice

General Characteristics and Specifications

General Control and Adjustment

Hydraulic

Hydraulic Schematic Diagrams

Hydraulic Components Location

Hydraulic Control and Adjustment

Electricity

Electrical Schematic Diagrams

Electrical Components Location

Electrical Control and Adjustment

Electricity Removals - Refitting

Troubleshooting - Electrical

Specific Tooling - Electricity

General Characteristics and Safety

General Instructions and Safety Notice

General Characteristics and Specifications

General Control and Adjustment

Hydraulic

Hydraulic Schematic Diagrams

Hydraulic Components Location

Hydraulic Control and Adjustment

Electricity

Electrical Schematic Diagrams

Electrical Components Location

Electrical Control and Adjustment

Electricity Removals - Refitting

Troubleshooting - Electrical

Specific Tooling - Electricity

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