Page 1 647816 EN-USM1 A022021 260 TJP ST5 S1 280 TJ ST5 S1 OPERATOR'S MANUAL (ORIGINAL MANUAL)
Page 3 MANITOU BF. Any violation of the aforementioned may lead to civil and criminal prosecution. The logos as well as the visual identity of the company belong to MANITOU BF and may not be used without express and formal authorization.
Page 4 This machine is a mobile aerial work platform of the type 3b designed to transport and lift personnel and their tools and equipment to a workplace at height. MANITOU has ensured that this machine is suitable for use in the standard operating conditions defined in this operator's manual.
Page 5 - For questions about machine use and safety. - For questions about any special application or any modification of the product. Manitou BF SA Limited liability company with a Board of Directors. Headquarters: 430 rue de l’Aubinière - 44150 Ancenis - France Share capital: 39 548 949 €...
Page 6 "Manual forces" Manual forces "Maximum inclination" Maximum tilt "Maximum wind speed" Maximum wind speed "Serial Number" Serial number Note: commercial names are used in this operator's manual in order to make it easier to read. 260 TJP ST5 S1 Commercial name: 260 TJ+...
Page 7 280 TJ ST5 S1 Commercial name: 280 TJ SECTIONS 1 - OPERATING AND SAFETY INSTRUCTIONS 2 - DESCRIPTION 3 - MAINTENANCE 4 - ATTACHMENTS...
Page 9 1 - OPERATING AND SAFETY INSTRUCTIONS 1 - 1...
Page 10 1 - OPERATING AND SAFETY INSTRUCTIONS INSTRUCTIONS TO THE COMPANY MANAGER THE SITE................1-4 THE OPERATOR .
Page 11 IF THE MACHINE IS NOT TO BE USED FOR A LONG TIME 1-16 INTRODUCTION ................1-16 PREPARATION OF THE MACHINE .
Page 12 A - SUITABILITY OF THE MACHINE FOR THE TASK - MANITOU has ensured that this machine is suitable for use under the standard operating conditions defined in this operator's manual, with an OVERLOAD TEST COEFFICIENT OF 1.25 and an OPERATIONAL TEST COEFFICIENT OF 1.1, as stipulated in harmonised standard EN 280 for MEWPs (Mobile Elevating Work Platforms).
Page 13 C - MODIFYING THE MACHINE IMPORTANT It is strictly prohibited to replace machine components with components not approved by Manitou (batteries, wheels, platform, etc.). IMPORTANT It is strictly forbidden to change the structure and settings of the various components of your machine (hydraulic pressure, calibrating limiters, engine speed, sensors, addition of extra equipment, addition of counterweight, unapproved attachments, alarm systems, etc.) yourself.
Page 14 INSTRUCTIONS FOR THE OPERATOR INTRODUCTION IMPORTANT The risk of accident while using, servicing or repairing this machine can be reduced if you follow the safety instructions and preventive measures detailed in these instructions. Failure to respect the safety and operating instructions, or the instructions for repairing or servicing this machine may lead to serious, even fatal accidents. - Only the operations and manoeuvres described in this operator's manual must be performed.
Page 15 C - MAINTENANCE IMPORTANT Do not use the machine if the wheels are damaged or excessively worn, because this could put your own safety or that of others at risk, or cause damage to the machine itself. IMPORTANT For electrical machines, the operator must ensure that: - Safety goggles are always worn when charging the batteries.
Page 16 (depending on the model) before using this machine. - Do not attach the sliding mid-rails in the high position. - MANITOU strongly recommends wearing a safety harness attached to a lashing point in the platform, 2 - DESCRIPTION. Wearing a safety harness or other personal fall protection may be mandatory, comply with the local, government and national regulations in force, the employer's safety rules and the rules for work sites.
Page 17 C - ENVIRONMENT IMPORTANT If the platform must remain stationary over a structure for a long period, there is a risk that the platform will descend and rest on this structure because of the oil cooling in the cylinders or a minor leak in the cylinder locking system. To eliminate this risk: - Regularly check the distance between the platform and the structure and readjust if necessary.
Page 18 - Keep all body parts, conductive objects or parts of the machine a safe distance from power lines or live components, unless the local, government and national regulations in force, the employer's safety rules or the rules for work sites are stricter in terms of the distance required.
Page 19 E - STARTING MACHINES WITH A DIESEL ENGINE IMPORTANT Failure to respect polarity between batteries can cause serious damage to the electrical circuit. The electrolyte in the battery may produce an explosive gas. Avoid flames and generation of sparks close to the batteries. Never disconnect a battery while it is being charged. - INSTRUCTIONS: 2 - DESCRIPTION.
Page 20 H - SHUTTING DOWN THE MACHINE IMPORTANT Machines with a diesel engine: before stopping the engine after intensive use, leave the engine idling for a few moments to allow the coolant and oil to gradually lower the temperature of the engine and prevent damage. - INSTRUCTIONS: 2 - DESCRIPTION.
Page 21 INSTRUCTIONS FOR WELDING AND BLOW TORCH WORK ON AN EXTERNAL STRUCTURE IMPORTANT Ensure that there are no hydraulic or electrolyte leaks on the machine. IMPORTANT When welding, work in the opposite direction from the control panel to avoid sparks damaging it. - Any welding and cutting (blowtorch) work from the platform on a building’s metallic structures requires the following precautions to be taken: A - WITH AN ELECTRICAL WELDING SET...
Page 22 MACHINE MAINTENANCE INSTRUCTIONS GENERAL INSTRUCTIONS IMPORTANT Carefully read and understand this instruction manual before working on this machine. Carry out all repairs immediately, even if the repairs concerned are minor. Repair all leaks immediately, even if the leak concerned is minor. Be careful of the risk of burning and splashing (exhaust, radiator, engine, hydraulic oil, etc.).
Page 23 WELDING ON THE MACHINE IMPORTANT Welding operations on the machine for the purposes of maintenance or repairs must only be carried out by persons authorised by MANITOU. - Disconnect the battery or batteries before doing any welding on the machine.
Page 24 IF THE MACHINE IS NOT TO BE USED FOR A LONG TIME INTRODUCTION IMPORTANT Procedures to follow if the machine is not to be used for a long time and for starting it up again afterwards must be performed by your dealership. This period of long-term stoppage must not exceed 12 months.
Page 25 BRINGING THE MACHINE BACK INTO SERVICE IMPORTANT Make sure the area is adequately ventilated before starting machines with a diesel engine. - Remove the protection from the cylinder rods and wheels. - Check the hydraulic oil ( 3 - MAINTENANCE). - Machines with a diesel engine: •...
Page 26 - Glass items can be removed and collected for processing by glaziers. ENVIRONMENTAL PROTECTION By entrusting the maintenance of your machine to the MANITOU network, the risk of pollution is limited and the contribution to environmental protection is made. WORN OR DAMAGED PARTS - Do not dump them in the countryside.
Page 27 2 - DESCRIPTION 2 - 1...
Page 28 2 - DESCRIPTION "CE" DECLARATION OF CONFORMITY 260 TJ+ "CE" DECLARATION OF CONFORMITY 280 TJ COMPONENT LOCATIONS STICKERS 2-12 SPECIFICATIONS 2-32 260 TJ+ DIMENSIONS AND AMPLITUDE OF MOVEMENT 2-36 260 TJ+ SPECIFICATIONS 2-38 280 TJ DIMENSIONS AND AMPLITUDE OF MOVEMENT 2-42 280 TJ SAFETY COMPONENTS 2-44...
Page 29 DRIVE, STEER AND BRAKE THE MACHINE ............2-81 POSITION THE PLATFORM.
Page 30 Le constructeur déclare que la machine décrite ci-après, The manufacturer declares that the machine manufacturer decla he m : 260 TJP ST5 S1 described below - Est conforme aux directives suivantes et à leurs transpositions en droit national (si sitions en droit natio...
Page 31 2 - 5...
Page 32 "CE" DECLARATION OF CONFORMITY 280 TJ DECLARATION “CE” DE CONFORMITE (originale) “EC” DECLARATION OF CONFORMITY (original) original Constructeur, : Manitou BF manufacturer Adresse, : 430, RUE DE L’AUBINIERE - B.P 10249 Address 44158 - ANCENIS - CEDEX - FRANCE Titulaire du dossier technique,...
Page 33 2 - 7...
Page 34 COMPONENT LOCATIONS Note: front, rear, left and right are defined in OPERATING THE MACHINE: TRANSPORT/WORKING POSITION. 1- STANDARD PLATFORM WITHOUT GATE 2- STANDARD PLATFORM WITH GATE (OPTION) 3- NARROW PLATFORM WITHOUT GATE (OPTION) 4- STORAGE BOX 5- SLIDING MID RAIL 6- PLATFORM CONTROL PANEL 7- FOOT SWITCH 8- GATE...
Page 35 260 TJ+ 2 - 9...
Page 36 280 TJ 2 - 10...
Page 37 2 - 11...
Page 38 STICKERS IMPORTANT Clean all the stickers so that they are legible. Any stickers which are illegible or damaged must be replaced. Check that the stickers are present after replacing any spare parts. Note: the illustrations show a standard platform without gate. 1- WHITE ARROW (STANDARD) .
Page 39 50- HYDRAULIC OIL HEATER (OPTION) ............Part No. 52633500 ..2-28 51- ENGINE BLOCK HEATER (OPTION).
Page 40 260 TJ+ 2 - 14...
Page 41 280 TJ 2 - 15...
Page 42 2 - 16...
Page 43 Note: the illustrations show a 260 TJ+. 2 - 17...
Page 44 1- WHITE ARROW (STANDARD) Part No. 833553 Indicates the forward direction of travel when the turntable and the platform are in neutral position, OPERATING THE MACHINE: TRANSPORT/WORKING POSITION. 2- WHITE ARROW WITH BLACK OUTLINE (OPTION) Part No. 52588045 Indicates the forward direction of travel when the turntable and the platform are in neutral position, OPERATING THE MACHINE: TRANSPORT/WORKING POSITION.
Page 45 5- PLATFORM SAFETY INSTRUCTIONS Part No. 318457 280 TJ Indicates: That the instruction manual must be read and understood before using the machine. Whether the machine can be operated outside and inside. The maximum manual force. The maximum load capacity in the platform. ...
Page 46 9- DANGER KEEP AWAY Part No. 679450 Indicates that it is strictly forbidden to stand under the lifting mechanism or within the machine’s working area. 10- DANGER OF CRUSHING Part No. 679452 Indicates that it is strictly prohibited to stand in this area when the machine is moving. The components on which this sticker is affixed could crush you.
Page 47 14- SAFETY HARNESS ATTACHMENT POINT Part No. 834438 Indicates the location of the safety harness attachment points, SAFETY COMPONENTS: SAFETY HARNESS ATTACHMENT POINTS. 15- EMERGENCY STOP BUTTONS Part No. 52669350 Indicates the location of the machine's emergency stop buttons. 16- PLATFORM/JIB ARM TILT Part No. 833523 Indicates the platform/jib arm tilt, CONTROL PANEL AND SAFETY DEVICES IN THE...
Page 48 19- BACKUP PUMP Part No. 52658821 Indicates the procedure to be followed for using the backup pump, EMERGENCY CONTROLS. 20- EMERGENCY CONTROL PROCEDURE Part No. 833548 Indicates the procedure to be followed for using the emergency controls for the proportional distributor, EMERGENCY CONTROLS.
Page 49 23- MACHINE FOLDING/UNFOLDING Part No. 52515335 260 TJ+ Indicates: The procedure for folding the machine. The procedure for unfolding the machine. That the turntable must be locked once the machine is on the vehicle. That the machine must be in the folded position to be secured to the vehicle. That the platform must not be in contact with the floor of the transport vehicle when the machine is folded.
Page 50 26- ANCHORING Part No. 52685387 260 TJ+ Indicates the main features that are useful when anchoring the machine, TRANSPORT AND LIFTING: TRANSPORT INSTRUCTIONS. 27- ANCHORING Part No. 52686997 280 TJ Indicates the main features that are useful when anchoring the machine, TRANSPORT AND LIFTING: TRANSPORT INSTRUCTIONS. 28- LIFTING POINT Part No. 833291 Indicates the location of the machine's lifting points,...
Page 51 31- DIESEL FUEL Part No. 305405 Indicates that the tank is intended to contain only diesel fuel with a low sulfur content. 32- ANTIFREEZE Part No. 52501046 Indicates that there is antifreeze in the diesel engine radiator. 33- BATTERY LOCATION Part No. 52509705 Indicates location of battery.
Page 52 36- REMOTE LUBRICATION Part No. 834206 Indicates the location and intended use of the remote lubricators for lubricating the turntable ring gear and the lifting structure. 37- TELESCOPIC ARM CABLE ADJUSTMENT Part No. 833559 Indicates the procedure to follow to adjust the tension of the telescopic arm cables. Note: this sticker is not visible to the operator, only maintenance personnel can see it by removing a cover.
Page 53 41- JIB ARM HYDRAULIC BLOCK COILS AND PLATFORM/JIB ARM TILT ANGLE SENSORS Part No. 52568744 260 TJ+ Indicates the location and fault codes of the jib arm hydraulic block coils and the platform/jib arm tilt angle sensors. Note: this sticker is not visible to the operator, only maintenance personnel can see it by removing a cover.
Page 54 46- TELESCOPIC ARM SENSORS Part No. 833697 280 TJ Indicates the location and fault codes of the telescopic arm sensors. Note: this sticker is not visible to the operator, only maintenance personnel can see it by removing a cover. 47- OVERLOAD SENSORS Part No. 52718709 260 TJ+ Indicates the location and fault codes of the overload sensors.
Page 55 51- ENGINE BLOCK HEATER (OPTION) Part No. 233088 Indicates: - The location of the engine block heater. The voltage, the amperage and the frequency of the power source. That the instruction manual must be consulted before connecting the engine block heater.
Page 56 55- 230 V ELECTRICAL SYSTEM (OPTION) Part No. 832461 Indicates: The voltage and the amperage of the electrical system. That the electrical system is protected by a 30 mA residual-current circuit breaker. The maximum power delivered by all 3 sockets. Note: •...
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Page 58 SPECIFICATIONS 260 TJ+ GENERAL CHARACTERISTICS ± Machine - Maximum load capacity the platform. kg (lbs) 408 (900) (1) - Maximum wind speed when operating outside km/h - Maximum number of people in the platform (indoor use/ 3 / 3 (1) outdoor use) - Machine weight, unladen kg (lbs) 16,400 (36,156)
Page 59 SPEEDS AND MOVEMENTS ± Travel speeds - Working speed km/h - Reduced speed km/h - Slow speed km/h - Ramp speed km/h - Hare speed km/h Main arm (telescopic arm extended) - Lifting speed (unladen/laden) 70 / - - Lowering speed (unladen/laden) 70 / - Main arm (telescopic arm retracted) - Lifting speed (unladen/laden)
Page 60 TRANSMISSION ± Hydrostatic pump - Type BOSCH REXROTH - Maximum cylinder capacity - Maximum unladen flow rate L/min - Maximum pressure Hydrostatic motor - Type PARKER - Cubic capacity Axles - Type DANA SPICER - Reduction ratio 47.12 - Pulling force 5,850 - Front axle differential 45% limited slip...
Page 61 ELECTRICAL SYSTEM ± Battery (original equipment) - Type EXIDE - Capacity C5 - Capacity C20 - Rated voltage Alternator - Type DENSO - Maximum current - Rated voltage Starter - Type HITACHI - Power - Voltage BACKUP PUMP ± - Type Electric - Cubic capacity - Power...
Page 62 DIMENSIONS AND AMPLITUDE OF MOVEMENT 260 TJ+ 10,840 5,180 7,880 1,430 2,800 1,975 4,000 2,710 4,355 5,240 2,800 6,850 °/% 36 / 73 2,480 9,280 4,420 2 - 36...
Page 63 2,785 23,890 19,200 8,285 18,095 10 m 12 m 14 m 16 m 18 m 20 m 26 m 24 m 22 m 20 m 18 m 16 m 14 m 12 m 10 m 10 m 12 m 14 m 16 m 20 m 2 - 37...
Page 64 SPECIFICATIONS 280 TJ GENERAL CHARACTERISTICS ± Machine - Maximum load capacity the platform. kg (lbs) - Maximum wind speed when operating outside km/h - Maximum number of people in the platform (indoor use/ outdoor use) - Machine weight, unladen kg (lbs) 16,500 (36,377) - Maximum authorized chassis tilt in working position °...
Page 65 SPEEDS AND MOVEMENTS ± Travel speeds - Working speed km/h - Reduced speed km/h - Slow speed km/h - Ramp speed km/h - Hare speed km/h Main arm (telescopic arm extended) - Lifting speed (unladen/laden) 70 / - - Lowering speed (unladen/laden) 70 / - Main arm (telescopic arm retracted) - Lifting speed (unladen/laden)
Page 66 TRANSMISSION ± Hydrostatic pump - Type BOSCH REXROTH - Maximum cylinder capacity - Maximum unladen flow rate L/min - Maximum pressure Hydrostatic motor - Type PARKER - Cubic capacity Axles - Type DANA SPICER - Reduction ratio 47.12 - Pulling force 5,850 - Front axle differential 45% limited slip...
Page 67 ELECTRICAL SYSTEM ± Battery (original equipment) - Type EXIDE - Capacity C5 - Capacity C20 - Rated voltage Alternator - Type DENSO - Maximum current - Rated voltage Starter - Type HITACHI - Power - Voltage BACKUP PUMP ± - Type Electric - Cubic capacity - Power...
Page 68 DIMENSIONS AND AMPLITUDE OF MOVEMENT 280 TJ 11,355 5,180 8,095 1,430 2,800 1,975 4,000 2,730 4,355 5,730 2,710 7,340 °/% 36 / 73 2,480 9,750 4,420 2 - 42...
Page 69 3035 25735 1165 20950 9100 19215 10 m 12 m 14 m 16 m 18 m 20 m 22 m 28 m 26 m 24 m 22 m 20 m 18 m 16 m 14 m ZONE A 12 m ZONE B 10 m 10 m 12 m...
Page 70 SAFETY COMPONENTS SLIDING MID RAILS Standard platform without gate. IMPORTANT Do not attach the sliding mid rails in the high position. Make sure that the sliding mid rails are in the low position before using the machine. The platform has 3 sliding mid rails - Lift up one of the sliding mid rails to get into and out of the platform.
Page 71 HANDRAILS IMPORTANT When using the machine: - Do not hold onto the platform guardrails. - Hold onto the handrails Note: the illustration shows a 260 TJ+ standard platform without gate. The standard platform with gate (option) does not have a handrail on the gate side. TURNTABLE LOCKING PIN Locking the turntable prevents it from rotating.
Page 72 CONTROL PANEL AND SAFETY DEVICES AT GROUND LEVEL IMPORTANT This machine is equipped with an integrated tilting sensor in the ground level control panel ( 1 - INSTRUCTIONS AND SAFETY INSTRUCTIONS: MACHINE MAINTENANCE INSTRUCTIONS). Left and right are defined in OPERATING THE MACHINE: TRANSPORT/WORKING POSITION. 2 - 46...
Page 73 1- EMERGENCY STOP BUTTON ....................2-51 2- KEY SWITCH .
Page 74 CONTROL PANEL AND SAFETY DEVICES IN THE PLATFORM IMPORTANT Front, rear, left and right are defined in OPERATING THE MACHINE: TRANSPORT/WORKING POSITION. Note: the illustration shows a 260 TJ+ standard platform without gate. 2 - 48...
Page 75 18- FOOT SWITCH ......................2-55 19- EMERGENCY STOP BUTTON .
Page 76 REMOTE CONTROL UNIT 55- EMERGENCY STOP BUTTON ....................2-69 56- ACTIVATION BUTTON .
Page 77 1- EMERGENCY STOP BUTTON IMPORTANT In all cases this control takes priority, even if the machine functions are activated from the platform control panel. Movements may stop suddenly if the emergency stop button is pressed. 2 positions: - Off (locked): press and hold the button. - On (unlocked): pull the button or turn it clockwise and release.
Page 78 5- ACTIVATION SWITCH 2 positions: Platform controls: the platform controls are activated when the switch is released. Ground level controls: push and hold the switch to the right to activate the ground level controls. Note: this operating mode is called the "dead man" function. 6- JIB ARM CONTROL BUTTONS - Push and hold the activation switch to the right (ground level controls...
Page 79 9- MAIN ARM CONTROL BUTTONS - Push and hold the activation switch to the right (ground level controls position). RAISE THE MAIN ARM - Press and hold down the button . Release to stop. LOWER THE MAIN ARM - Press and hold down the button .
Page 80 14- BACKUP PUMP BUTTON EMERGENCY CONTROLS. 15- HORN The horn sounds: - When the horn button is pressed. - Twice when the diesel engine has been started without activating the machine's functions for 10 seconds, GROUND LEVEL DISPLAY SCREEN: ALERT PAGE AND FAULT PAGE.
Page 81 18- FOOT SWITCH IMPORTANT Do not press the foot switch when starting the diesel engine. Note: the illustration shows a 260 TJ+ standard platform without gate. - Press and hold down the foot switch to activate the machine functions from the platform control panel.
Page 82 22- HORN BUTTON - Press and hold down the button to sound the horn. Release to stop. 23- PLATFORM ROTATION SWITCH - Press and hold down the foot switch. TURN THE PLATFORM TO THE LEFT - Push and hold the switch to the left. Release to stop. TURN THE PLATFORM TO THE RIGHT - Push and hold the switch to the right.
Page 83 26- PLATFORM/JIB ARM TILT INDICATOR LIGHT PLATFORM/JIB ARM TILT BUTTON 27- PLATFORM/JIB ARM TILT BUTTON IMPORTANT FAULT INDICATOR LIGHT when the indicator light flashes at the same time as the FAULT INDICATOR LIGHT. The platform/jib arm tilt is given by the position of the gage in relation to the sticker PLATFORM/JIB ARM TILT.
Page 84 28- JIB ARM/TURNTABLE ROTATION CONTROL HANDLE Note: the proportional control handle must be operated smoothly, without jerking. - Press and hold down the foot switch. RAISE THE JIB ARM - Push and hold the control handle forward. Release to stop. LOWER THE JIB ARM - Pull and hold the control handle back.
Page 85 30- X/Y FUNCTION BUTTON Note: the audible alarm sounds intermittently when the button is pressed. - Press and hold down the foot switch. - Press and hold down the button. X FUNCTION Use this function to maintain a constant distance between the platform and a horizontal surface (e.g.
Page 86 31- DRIVING/STEERING CONTROL HANDLE IMPORTANT Always refer to the colors of the arrows on the chassis and on the control panel in the platform before driving/steering the machine. Note: the proportional control handle must be operated smoothly, without jerking. - Press and hold down the foot switch. - Press and hold down trigger DRIVE FORWARD - Push and hold the control handle forward.
Page 87 33- STEERING MODE SWITCH IMPORTANT Always brake the machine before changing the steering mode. The front and rear wheels must be correctly aligned with the machine axis before changing the steering mode, FRONT WHEEL ALIGNMENT INDICATOR LIGHT and REAR WHEEL ALIGNMENT INDICATOR LIGHT. If the wheels are not correctly aligned: - Select the 4 wheel steer mode and align the rear wheels.
Page 88 37- OSCILLATION TILT/LOCK INDICATOR LIGHT TILT WARNING It occurs when the tilt of the chassis is greater than the maximum authorized value: - The indicator light flashes (on = 0.6 seconds, off = 0.4 seconds). - The audible alarm sounds intermittently (on = 1 second, off = 1 second). - Some machine functions are locked, OPERATING THE MACHINE: LOCKED FUNCTIONS.
Page 89 39- OVERLOAD INDICATOR LIGHT OVERLOAD WARNING It occurs when the platform load has reached maximum load capacity: - The indicator light flashes. - The audible alarm sounds continuously. - All the machine's functions are locked, OPERATING THE MACHINE: LOCKED FUNCTIONS. Stop the overload warning and unlock the machine functions: - Remove the excess load from the platform.
Page 90 41- EXHAUST REGENERATION INDICATOR LIGHT OPERATING THE MACHINE: AUTOMATIC EXHAUST REGENERATION and OPERATING THE MACHINE: "STATIONARY MACHINE" EXHAUST REGENERATION. 42- EXHAUST REGENERATION BUTTON OPERATING THE MACHINE: AUTOMATIC EXHAUST REGENERATION and OPERATING THE MACHINE: "STATIONARY MACHINE" EXHAUST REGENERATION. 43- FUEL INDICATOR LIGHT LOW FUEL LEVEL FAULT It occurs when the fuel level is low.
Page 91 44- BATTERY INDICATOR LIGHT LOW BATTERY FAULT It occurs when the diesel engine is automatically stopped by the diesel engine automatic stop system "stop and go" and the battery voltage is low: - The indicator light flashes. - The audible alarm sounds intermittently. React in the event of a low battery fault: - It is recommended to restart the diesel engine.
Page 92 MAJOR FAULTS AUDIBLE ALARM CAN Communication Stop All the functions of the machine are locked. Low diesel engine oil pressure Stop the diesel engine immediately Sounds intermittently Note: the diesel engine stops after 90 High coolant temperature. seconds Diesel engine overspeed Stop The diesel engine stops after 2 seconds.
Page 93 47- TURNTABLE SLEWING INDICATOR LIGHT TURNTABLE SLEWING BUTTON 48- TURNTABLE SLEWING BUTTON IMPORTANT Always refer to the colors of the arrows on the chassis and on the control panel in the platform before driving/steering the machine. TURNTABLE SLEWING ALARM It occurs when the turntable angle is greater than 90° (left or right) in relation to the neutral position: - The indicator light comes on.
Page 94 53- SAFETY CABLE SPS (OPTION) Note: the illustration shows a 260 TJ+ standard platform without gate. OPTIONS: SECONDARY PROTECTION SYSTEM SPS. 54- AUDIBLE ALARM Note: the illustration shows a 260 TJ+ standard platform without gate. The audible alarm sounds: - Once after the machine has been powered up. - Twice when the machine's functions cannot be activated simultaneously, OPERATING THE MACHINE.
Page 95 55- EMERGENCY STOP BUTTON IMPORTANT In all cases, this control takes priority, except when the machine functions are activated from the ground level control panel. Movements may stop suddenly if the emergency stop button is pressed. 2 positions: - Off (locked): press and hold the button. - On (unlocked): pull the button or turn it clockwise and release.
Page 96 59- PLATFORM/JIB ARM TILT BUTTONS - Press and hold down the activation button. TILT THE PLATFORM/JIB ARM UP - Press and hold down button . Release to stop. TILT THE PLATFORM/JIB ARM DOWN - Press and hold down button . Release to stop. Note: these functions can only be activated when the angle of the main arm is 15°...
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Page 98 GROUND LEVEL DISPLAY SCREEN POWER-UP CYCLE The following pages are displayed in turn when the machine is turned on. Welcome message Time remaining before next maintenance Recommendation to use a safety harness, refer to the operator's manual Alert and fault search: - No alert and no fault: the audible alarm sounds once and the preheat page is displayed - One or more alerts and/or one or more faults: an alert page and/or a fault page is displayed DISPLAY ZONES...
Page 99 NAVIGATION PICTOGRAMS IMPORTANT Consult maintenance personnel when the "maintenance warning" pictogram (orange background) is displayed. The navigation keys activate the controls relating to the navigation pictograms displayed: Access to menus Validate change Return to the previous menu Cancellation of the modification Validation of the selection Day/night screen display change Quick access to maintenance menu (black...
Page 100 DIESEL ENGINE INFORMATION PICTOGRAMS No diesel engine fault Minor diesel engine fault, ALERT PAGE AND FAULT PAGE Major diesel engine fault, ALERT PAGE AND FAULT PAGE STOP Diesel engine stopped or stopping Diesel engine starting Diesel engine automatic stop system "stop and go" deactivated Diesel engine automatic stop system "stop and go"...
Page 101 PREHEAT PAGE The following information is displayed when: - The diesel engine has not been started. - There is no alarm. - There is no fault. Preheat cycle in progress Note: pictogram and orange time indicator Preheat cycle finished: "ok ready to start" (OK, ready to start) is displayed Note: green background Diesel engine stopped...
Page 102 ALERT PAGE AND FAULT PAGE The following information is displayed when: - One or more alerts occur and/or one or more faults occur. ALERTS Single alert display Alert description display Type Description Indicates a hazardous situation which, if not Danger Note: red Note: red box avoided, will result in death or serious injury...
Page 103 FAULTS Multiple faults display Single fault display Fault description display Type Description Indicates a situation that, if not avoided, will result in Major diesel engine damage to the machine but fault Note: gray Note: gray box that does not pose any risk background of bodily injury with engine...
Page 104 OPERATING THE MACHINE IMPORTANT The 1 - INSTRUCTIONS AND SAFETY INSTRUCTIONS part must be read and understood before using the machine. TRANSPORT/WORKING POSITION TRANSPORT POSITION The machine is in transport position when: - The main arm is completely lowered. - The telescopic arm is completely retracted. - The telescopic jib arm is completely retracted (280 TJ).
Page 105 DRIVING SPEED ACTIVATED DEPENDING ON THE STEERING MODE SELECTED, THE DRIVING SPEED SELECTED AND THE POSITION OF THE TURNTABLE (TRANSPORT POSITION ONLY) DRIVING SPEED SELECTED Ramp High speed Low speed POSITION OF THE STEERING MODE SELECTED DRIVING SPEED ACTIVATED TURNTABLE Four steering wheels Ramp Ramp (1)
Page 106 OPERATION FROM THE GROUND LEVEL CONTROL PANEL IMPORTANT CONTROL PANEL AND SAFETY DEVICES ON THE GROUND for detailed information about the ground controls. SWITCH ON THE MACHINE - Ensure that the emergency stop buttons on the ground level control panel, the platform control panel and the remote control unit are in the ON position.
Page 107 USE FROM THE PLATFORM CONTROL PANEL IMPORTANT CONTROL PANEL AND SAFETY DEVICES IN THE PLATFORM for detailed information about the platform controls. Make sure that the platform is level before putting the machine in working position, OPERATING THE MACHINE: TRANSPORT/WORKING POSITION. Key lock option for turntable covers: to guarantee access to the emergency controls, it is mandatory to unlock the right-hand turntable cover before using the machine from the platform.
Page 108 OPERATION FROM THE REMOTE CONTROL UNIT IMPORTANT REMOTE CONTROL UNIT for detailed information about the remote controls. It is essential that the turntable is locked when the remote control unit is being used, TRANSPORT AND LIFTING: TRANSPORT INSTRUCTIONS and TRANSPORT AND LIFTING: LIFTING INSTRUCTIONS.
Page 109 DIESEL ENGINE AUTOMATIC STOP SYSTEM "STOP AND GO" Note: the illustrations show a standard 260 TJ+ platform without gate. Note: diesel engine information pictograms indicate the status of the diesel engine and the system, GROUND LEVEL DISPLAY SCREEN: DISPLAY ZONES: DIESEL ENGINE INFORMATION PICTOGRAMS.
Page 110 DIESEL ENGINE MANUAL RESTART IMPORTANT It is recommended to restart the diesel engine when a low battery fault occurs: - The battery indicator light flashes. - The audible alarm sounds intermittently. - A fault page is displayed, GROUND LEVEL DISPLAY SCREEN: ALERT PAGE AND FAULT PAGE. - Press and hold down the foot switch - Push and hold the activation switch to the right...
Page 111 DIESEL ENGINE AUTOMATIC RESTART The diesel engine is started automatically if the following conditions are met: - The foot switch is released. - The activation switch is released. - The activation button is released. - The battery voltage is "critical" (1). - The main arm is not completely lowered (1).
Page 112 AUTOMATIC EXHAUST REGENERATION IMPORTANT Deactivate automatic exhaust regeneration when the machine is in a dusty or flammable environment. Automatic exhaust regeneration must only be stopped if absolutely necessary: risk of engine damage. IMPORTANT During automatic exhaust regeneration: - Ensure that the machine is in a dust-free and non-flammable environment. - Do not leave the machine unattended.
Page 113 REACTIVATE AUTOMATIC EXHAUST REGENERATION From the platform control panel: - Press the exhaust regeneration button for 2 seconds and then release it. Result: • The audible alarm sounds twice. From the ground level control panel: - Press the navigation key corresponding to the navigation pictogram (activation of automatic exhaust regeneration (orange background)).
Page 114 "STATIONARY MACHINE" EXHAUST REGENERATION IMPORTANT Before starting "stationary machine" exhaust regeneration. - Park the machine outside of any building, even properly ventilated, in a dust-free and non-flammable environment. - Make sure that the machine has battery life of at least 1 hour. - Make sure that the left-hand turntable cover is properly closed.
Page 115 START "STATIONARY MACHINE" EXHAUST REGENERATION MANUALLY It is possible to start "stationary machine" exhaust regeneration manually: - Press the navigation key corresponding to the navigation pictogram (menu access). - Select the "engine" menu and then the "forced regeneration" sub-menu. - Follow the instructions on the ground level display screen. Note: GROUND LEVEL DISPLAY SCREEN.
Page 116 LOCKED FUNCTIONS Some machine functions are locked - When the platform load has reached maximum load capacity (overload alarm). - If the tilt of the chassis is greater than the maximum authorized value (tilt warning). - When an oscillating axle locking fault occurs (oscillation lock fault). - When one of the cables of the telescopic arm is slackened or cut (telescopic arm cable fault).
Page 117 MACHINE IN WORKING POSITION FROM THE GROUND LEVEL CONTROL PANEL AND THE CONTROL PANEL IN THE PLATFORM TILT WARNING TELESCOPIC ARM OVERLOAD WARNING OSCILLATION LOCK CABLE FAULT FAULT Extend the telescopic jib arm - only for 280 TJ Retract the telescopic jib arm - only for 280 TJ Tilt the platform/jib arm (up/down) Raise/lower the jib arm - 260 TJ+ Telescopic jib arm retracted...
Page 118 EMERGENCY CONTROLS IMPORTANT This procedure should be read and fully understood by the operator and any other persons likely to be involved with working on the machine in the event of a breakdown or a person getting trapped in the platform. SHOULD THE USER FEEL ILL - PRIORITY CONTROLS FROM THE GROUND If the operator in the platform should fall ill or find himself incapable of maneuvering, somebody on the ground can take over the machine controls using the ground level...
Page 119 IF THERE IS A BREAKDOWN - EMERGENCY CONTROLS FROM THE GROUND IMPORTANT The tilt warning and overload alarm may no longer be active when the emergency controls are in use. Activation of functions likely to tip over or imbalance the machine is prohibited. The backup pump should be activated for a maximum of 4 minutes, then wait 10 minutes before reactivating the pump for a new 4 minute cycle.
Page 120 EMERGENCY CONTROLS WITH THE PROPORTIONAL DISTRIBUTOR A- RAISE THE MAIN ARM 1- Place the lever on the manual control 2- Press and hold down the backup pump button 3- Push the lever down to raise the main arm, stop when the desired position is reached.
Page 121 G- RAISE THE JIB ARM 1- Place the lever on the manual control 2- Press and hold down the backup pump button 3- Push the lever down to raise the jib arm, stop when the desired position is reached. Release the backup pump button. Note: remove the lever, put it back in place and close the right-hand turntable cover when no other machine functions are necessary.
Page 122 STANDARD EQUIPMENT OSCILLATING FRONT AXLE IMPORTANT When driving the machine in working position, only 3 wheels could be in contact with the ground and the machine may tip over (illustration : axle oscillation is unlocked when the machine is in transport position. : axle oscillation is locked when the machine is in working position.
Page 123 OPTIONS KEY LOCK FOR TURNTABLE COVERS IMPORTANT To guarantee access to the emergency controls, it is mandatory to unlock the right-hand turntable cover before using the machine from the platform. BATTERY CUT-OFF 2 positions: - Off "OFF": the handle is vertical. - On "ON": the handle is horizontal.
Page 124 BATTERY HEATER IMPORTANT Plug the battery heater to a 230 V/50 Hz power source delivering 16 A protected by a 30 mA residual-current circuit breaker. The machine should be switched off before connecting the battery heater. The battery heater is designed to heat the battery when the outside temperature is below -10 °C.
Page 125 ENGINE BLOCK HEATER IMPORTANT Plug the engine block heater to a 230 V/50 Hz power source delivering 16 A protected by a 30 mA residual-current circuit breaker. The machine should be switched off before connecting the engine block heater. The engine block heater is designed to heat the engine block when the outside temperature is below -10 °C.
Page 126 ELECTRIC GENERATOR Note: the illustrations show a 260 TJ+ with a standard platform without gate. The electric generator option includes: - 1 electric generator , located under the right-hand turntable cover, with 1 30 mA residual-current circuit breaker. - 1 electric generator button on the platform control panel. - 110 V 3.5 kW electric generator option: •...
Page 127 INSTRUCTIONS: RESIDUAL-CURRENT CIRCUIT BREAKER To reset the residual-current circuit breaker: - Power down the electrical appliance(s). - Press and release the electric generator button to stop the electric generator. - Put the machine in transport position, OPERATING THE MACHINE: TRANSPORT/ WORKING POSITION.
Page 128 SECONDARY PROTECTION SYSTEM SPS IMPORTANT Operate the machine's functions extremely carefully during attempts at clearance. If the audible alarm sounds quickly and intermittently and the flashing light SPS flashes rapidly: the machine can be used but the secondary protection system SPS is deactivated, consult maintenance personnel. Note: the audible alarm sounds once and the flashing light SPS flashes several times when the machine is powered up.
Page 129 2 - 103...
Page 130 TRANSPORT AND LIFTING TRANSPORT INSTRUCTIONS IMPORTANT Check that the safety instructions associated with the transport vehicle have been correctly applied before loading the machine and ensure that the driver of the vehicle has been informed of the dimensional characteristics and total weight of the machine. Ensure that the transport vehicle has adequate dimensions and load capacity for transporting the machine, SPECIFICATIONS and STICKERS.
Page 131 UNLOADING THE MACHINE FROM THE TRANSPORT VEHICLE Note: the machine is in transport position CONFIGURING THE MACHINE FOR TRANSPORT 260 TJ+ below or CONFIGURING THE MACHINE FOR TRANSPORT 280 TJ on the next page. - Ensure that the turntable is locked, SAFETY COMPONENTS: TURNTABLE LOCKING PIN. - From the ground level control panel: •...
Page 132 MOVE FROM THE FOLDED POSITION TO THE TRANSPORT POSITION Note: the turntable is locked. - From the ground level control panel: • Start the diesel engine. • Deactivate automatic exhaust regeneration, OPERATING THE MACHINE: AUTOMATIC EXHAUST REGENERATION. - From the ground level control panel or from the remote control unit: •...
Page 133 MOVE FROM THE FOLDED POSITION TO THE TRANSPORT POSITION Note: the turntable is locked. - From the ground level control panel: • Start the diesel engine. • Deactivate automatic exhaust regeneration, OPERATING THE MACHINE: AUTOMATIC EXHAUST REGENERATION. - From the remote control unit: •...
Page 134 SECURING THE MACHINE 260 TJ+ IMPORTANT Turntable rotation is prohibited once on the transport vehicle. The turntable must be locked once on the transport vehicle, SAFETY COMPONENTS: TURNTABLE LOCKING PIN. The machine is equipped with 8 anchoring points ( STICKERS: ANCHORING POINT); comply with local, governmental and national regulations in force concerning the minimum number of anchoring points required when transporting a machine.
Page 135 SECURING THE MACHINE 280 TJ IMPORTANT Turntable rotation is prohibited once on the transport vehicle. The turntable must be locked once on the transport vehicle, SAFETY COMPONENTS: TURNTABLE LOCKING PIN. The machine is equipped with 8 anchoring points ( STICKERS: ANCHORING POINT); comply with local, governmental and national regulations in force concerning the minimum number of anchoring points required when transporting a machine.
Page 136 FREEWHEEL FOR WINCHING IMPORTANT Towing of the machine is prohibited. The machine must be winched in transport position. Winching the machine in working position is prohibited, OPERATING THE MACHINE: TRANSPORT/ WORKING POSITION. Always use a suitable winch for winching the machine. Before releasing the brakes: - The machine must be on a level surface.
Page 137 • Unscrew the 4 screws completely. • Change the 4 seals • Lubricate the screws with MANITOU BLACK MULTI-PURPOSE LUBRICANT ( 3 - MAINTENANCE: LUBRICANTS, COOLANT AND FUEL) and refit them. • Adjust the distance between the body of the axle and the screw heads = 34 mm ±0.5 mm.
Page 138 LIFTING INSTRUCTIONS 260 TJ+ IMPORTANT The surface of the departure/arrival zone must be closed, level and even. If the departure/arrival zone is a transport vehicle: - The transport vehicle must be parked on a level, firm surface. - The wheels of the transport vehicle must be chocked. Make sure that the lifting slings are solid enough to take the weight of the machine.
Page 139 - Mark out a wide safety area around the machine. - Start the diesel engine. - Deactivate automatic exhaust regeneration, OPERATING THE MACHINE: AUTOMATIC EXHAUST REGENERATION. - Put the machine in transport position. Put the platform in neutral position, OPERATING THE MACHINE: TRANSPORT/ WORKING POSITION.
Page 140 LIFTING INSTRUCTIONS 280 TJ IMPORTANT The surface of the departure/arrival zone must be closed, level and even. If the departure/arrival zone is a transport vehicle: - The transport vehicle must be parked on a level, firm surface. - The wheels of the transport vehicle must be chocked. Make sure that the lifting slings are solid enough to take the weight of the machine.
Page 141 - Mark out a wide safety area around the machine. - Start the diesel engine. - Deactivate automatic exhaust regeneration, OPERATING THE MACHINE: AUTOMATIC EXHAUST REGENERATION. - Put the machine in transport position. Put the platform in neutral position, OPERATING THE MACHINE: TRANSPORT/ WORKING POSITION.
Page 142 2 - 116...
Page 143 3 - MAINTENANCE 3 - 1...
Page 144 3 - MAINTENANCE INTRODUCTION ORIGINAL MANITOU SPARE PARTS AND EQUIPMENT DAILY AND MONTHLY MAINTENANCE MANDATORY SERVICING AND PERIODIC MAINTENANCE OCCASIONAL MAINTENANCE AND OCCASIONAL OPERATIONS FILTER CARTRIDGES AND BELTS 3-10 LUBRICANTS, COOLANT AND FUEL 3-11 DAILY MAINTENANCE 3-13 MONTHLY MAINTENANCE OR EVERY 50 HOURS OF SERVICE 3-30 250H - PERIODIC MAINTENANCE - EVERY 250 HOURS OF SERVICE OR 6 MONTHS...
Page 145 • Efficient help with diagnosis. • Improvements due to experience feedback. • Operator training. • Only the MANITOU network has detailed knowledge of the design of the machine and therefore the best technical ability to provide maintenance. IMPORTANT ORIGINAL REPLACEMENT PARTS ARE DISTRIBUTED EXCLUSIVELY BY MANITOU AND ITS DEALER NETWORK.
Page 146 DAILY AND MONTHLY MAINTENANCE IMPORTANT DAILY MAINTENANCE MUST BE CARRIED OUT BY THE OPERATOR BEFORE USING THE MACHINE. MONTHLY MAINTENANCE MUST BE CARRIED OUT BY THE MAINTENANCE PERSONNEL. DAILY MAINTENANCE - CHECK General inspection................. . 3-13 - CHECK Fuel level .
Page 147 MANDATORY SERVICING AND PERIODIC MAINTENANCE IMPORTANT MANDATORY SERVICING AND PERIODIC MAINTENANCE MUST BE CARRIED OUT BY AN APPROVED PROFESSIONAL FROM THE MANITOU NETWORK. MAINTENANCE SCHEDULE This schedule enables mandatory servicing and periodic maintenance on the machine to be kept up-to-date by reporting the total number of hours worked and the date of the service.
Page 148 MANDATORY SERVICE - FIRST 50 HOURS ALSO PERFORM THE MONTHLY MAINTENANCE. This service must be carried out in the first 50 hours of service. - CHECK Alternator/fan belt ................. . 3-38 - CHECK Wheel nut tightening .
Page 149 - CHECK Chocking of telescopic arm................3-56 - CHECK Tightening of the fixing screws on the telescopic arm cylinder.
Page 150 500H - PERIODIC MAINTENANCE - EVERY 500 HOURS OF SERVICE OR 1 YEAR ALSO PERFORM THE DAILY SERVICE AND THE PERIODIC SERVICE AT 250 HOURS OF SERVICE. - CHECK Tilt sensor ..................3-53 - CHECK Tightening of the platform fixing screws .
Page 151 OCCASIONAL MAINTENANCE AND OCCASIONAL OPERATIONS IMPORTANT OCCASIONAL MAINTENANCE AND OCCASIONAL OPERATIONS MUST BE PERFORMED BY MAINTENANCE PERSONNEL OR AN APPROVED PROFESSIONAL FROM THE MANITOU NETWORK. OCCASIONAL SERVICING - REPLACE Wheels ................... . . 3-72 - REPLACE Fuses/relays.
Page 152 FILTER CARTRIDGES AND BELTS 250H - PERIODIC MAINTENANCE - EVERY 250 HOURS OF SERVICE OR 6 MONTHS ALTERNATOR/FAN BELT Part No.: 964298 500H - PERIODIC MAINTENANCE - EVERY 500 HOURS OF SERVICE OR 1 YEAR FUEL FILTER CARTRIDGE WATER SEPARATOR FILTER CARTRIDGE Part No.: 52674167 Part No.: 52674286 OUTSIDE AIR FILTER CARTRIDGE...
Page 153 USE THE RECOMMENDED LUBRICANTS, COOLANT AND FUEL: - For topping up, oils may not be miscible. - For oil changes, MANITOU oils are perfectly appropriate. ANALYSIS OF OILS If a service or maintenance contract has been set up with the dealer, an analysis of the diesel engine oil and the hydraulic oil is requested depending on the rate of use.
Page 154 PACKAGING PACKAGING / PART NO. PRODUCT 1 LITER 2 LITERS 5 LITERS 20 LITERS 55 LITERS 209 LITERS - MANITOU OIL EVOLOGY 10W40 API CJ4 895837 895838 895839 895840 - MANITOU HYDRAULIC OIL ISO VG 46 545500 582297 546108 546109...
Page 155 DAILY MAINTENANCE CHECK General inspection IMPORTANT Consult maintenance personnel if there is doubt about the condition of the machine. Note: the turntable covers must be opened to carry out the general inspection of the machine. They must be put back in place and closed once finished.
Page 156 CHECK Diesel engine oil level - Open the left-hand turntable cover. - Remove the dipstick , clean it with a clean cloth and reinsert. - Remove the dipstick. The level is correct when the oil is between the 2 marks - If the level is low: •...
Page 157 CHECK Water separator IMPORTANT No flames or sparks. Do not smoke during this maintenance. Note: the left-hand turntable cover is open. - Clean the outside of the water separator with a clean cloth. - Check the cleanliness of the fuel: there should be no impurities in the tank - Check that there is no water in the tank: the float must be at the bottom of the tank.
Page 158 CHECK Machine operation IMPORTANT 2 - DESCRIPTION for more information on the control panels on the ground and in the platform. Select a test area on a firm, level surface that is free of any obstacles. Look around and above you when maneuvering the machine. Pay particular attention to electric lines and any object that may be within the machine’s working area.
Page 159 - Press the emergency stop button. Result: • The emergency stop button should be pushed down in the OFF position. • The diesel engine should stop. • The ground level display screen should turn off. - Pull the emergency stop button or turn it clockwise and release it. Result: •...
Page 160 OVERLOAD WARNING 260 TJ+ Note: the diesel engine has been started. The machine is in transport position. The turntable and the platform are in neutral position. The jib arm is completely lowered. - Place a uniformly distributed load in the platform: •...
Page 161 PLATFORM CONTROL PANEL Note: • Permanent orange rotating beacon light activated: the orange rotating beacon light must come on when the machine is powered up. • Permanent orange rotating beacon light option deactivated: the orange rotating beacon light must come on when the machine functions are activated and when driving/steering the machine.
Page 162 - Remove the whole load from the platform. - Get into the platform. Result: • The restricted capacity indicator light must be off. - Raise the jib arm to the horizontal position. - Fully extend the telescopic jib arm. - Fully extend the telescopic arm. Result: •...
Page 163 STARTING THE DIESEL ENGINE AND EMERGENCY STOP Note: the diesel engine has been started. The machine is in transport position. The turntable and the platform are in neutral position. The jib arm is completely lowered. - Press the emergency stop button. Result: •...
Page 164 MACHINE FUNCTIONS (apart from PLATFORM TILT 280 TJ and PLATFORM/JIB ARM TILT RESET) Note: the diesel engine has been started. The machine is in transport position. The turntable and the platform are in neutral position. The jib arm is completely lowered. Note: do not drive or steer the machine during this test.
Page 165 DRIVING/STEERING/BRAKING FUNCTIONS AND DRIVING SPEED SELECTION Note: the diesel engine has been started. The machine is in transport position. The turntable and the platform are in neutral position. The jib arm is completely lowered. Note: the 2 wheel alignment indicator lamps should be lit. - Select 2 wheel steer mode - Do not touch the foot switch, do not touch the driving/steering control handle trigger.
Page 166 Result: • Driving should function properly and smoothly. • The brakes should function properly. • The driving speed must be tortoise speed - Select ramp speed - Drive the machine forward and brake. Assess and remember the machine's braking distance. - Reverse the machine for a short distance and brake.
Page 167 STEERING MODE Note: the diesel engine has been started. The machine is in transport position. The turntable and the platform are in neutral position. The jib arm is slightly raised. Note: ramp speed is selected. 2 wheel steer mode is selected. The front and rear wheels are aligned. - Select 4 wheel steer mode - Select hare speed - Steer to the left or right, drive the machine forward for a short distance and brake.
Page 168 WORKING POSITION SPEED Note: the diesel engine has been started. The machine is in transport position. The turntable and the platform are in neutral position. The jib arm is slightly raised. Note: hare speed is selected. 2 wheel steer mode is selected.
Page 169 DRIVING ON A SLOPE AND TILT WARNING Note: the diesel engine has been started. The machine is in transport position. The turntable and the platform are in neutral position. The jib arm is slightly raised. Note: tortoise speed is selected. 2 wheel steer mode is selected.
Page 170 TURNTABLE SLEWING ALARM Note: the diesel engine has been started. The machine is in transport position. The turntable and the platform are in neutral position. The jib arm is slightly raised. Note: ramp speed is selected. 2 wheel steer mode is selected.
Page 171 - Get into the platform. - Check the condition of the safety cable SPS. If there is doubt about its condition, have it replaced by an approved professional from the Manitou network. - Raise the jib arm slightly. - Extend the telescopic arm for 3 seconds.
Page 172 No flames or sparks. Do not smoke during this maintenance. If there is doubt about the condition of the injection pipes, fuel hoses and hose clamps, have them replaced by an authorized professional from the Manitou network. - Open the left and right-hand turntable covers.
Page 173 CHECK Front and rear wheel reduction gear seals Note: check the wheel reduction gears one by one. - Check no oil is leaking from the gear reducers and plugs. - If a leak is detected: • Turn the wheel to put the drain/filler plug in the horizontal position.
Page 174 Never use the machine without the outside air filter cartridge or if it is damaged. If there is doubt about its condition, have it replaced by an approved professional from the Manitou network. Never use the machine without the inside air filter cartridge or if it is damaged. If there is doubt about its condition, have it replaced by an approved professional from the Manitou network.
Page 175 LUBRICATE Axles IMPORTANT Lubricate the axles more often when the machine is operating in a dusty environment. FRONT AND REAR STEERING PIVOTS - Remove the caps from the lubrication connectors , at the front and at the rear, on the right and left-hand sides. - Inject lubricant into the lubrication connectors, LUBRICANTS, COOLANT AND FUEL.
Page 176 BLEED Water separator IMPORTANT Wait until the diesel engine cools if it has been running for a while. No flames or sparks. Do not smoke during this maintenance. Bleed the water separator more often if impurities or water are regularly detected during daily maintenance. - Check the fuel level.
Page 177 CHECK 230 V electric power socket in the platform (OPTION) IMPORTANT Connect the plug to a 230 V/50 Hz power source delivering 16 A. Only connect electrical appliances that work with 230 V/50 Hz, 16 A maximum. Do not connect extension cords, power supply bars or plugs with multiple sockets to the electric power socket. Note: the illustrations show a 260 TJ+ with a standard platform.
Page 178 CHECK Generator (OPTION) IMPORTANT Only connect electrical appliances that work with: - 110 V/50 Hz, 16 A maximum (110 V 3.5 kW electric generator option). - 230 V/50 Hz, 16 A maximum (230 V 3.5 kW electric generator option and 230 V 5 kW electric generator option). Do not connect extension cords, power supply bars or plugs with multiple sockets to the electric power socket(s). Note: the illustrations show a standard 260 TJ+ platform.
Page 179 250H - PERIODIC MAINTENANCE - EVERY 250 HOURS OF SERVICE OR 6 MONTHS ALSO PERFORM THE DAILY MAINTENANCE. CHECK Injection pipes, fuel hoses and the hose clamps 50H: MONTHLY MAINTENANCE OR EVERY 50 HOURS OF SERVICE. CHECK Reduction gearbox seal 50H: MONTHLY MAINTENANCE OR EVERY 50 HOURS OF SERVICE.
Page 180 CHECK Alternator/fan belt IMPORTANT Ensure that the machine is switched off. Replace the belt if there is any doubt about its condition. - Open the left-hand turntable cover. - Check the condition of the belt . Ensure there are no cracks or signs of wear: •...
Page 181 CHECK Wheel nut tightening IMPORTANT Failure to follow this instruction may result in the machine tipping over. - Check the tightening torques of all the wheel nuts: • 550 N.m ±55 N.m CHECK Tightening of the fixing screws for the oscillating cylinders IMPORTANT Failure to follow this instruction may result in the machine tipping over.
Page 182 CHECK Tightening of the fixing screws for the axles IMPORTANT Failure to follow this instruction may result in the machine tipping over. - Check the tightening torques of all the fixing screws: • (Front axle, left and right sides) = 280 N.m ±28 N.m •...
Page 183 CHECK Locking of the front axle oscillating cylinders IMPORTANT Failure to follow this instruction may result in the machine tipping over. - Place a sufficiently solid ramp in front of the front right-hand wheel: • A = 7.5 cm minimum, 9 cm maximum. •...
Page 184 CHECK Overload system 260 TJ+ IMPORTANT Failure to follow this instruction may result in the machine tipping over. The PIPE SUPPORT or PANEL SUPPORT attachments must be removed before checking the overload system, 4 - ATTACHMENTS. Refer to the machine repair manual if the overload system is not correctly calibrated. Note: the diesel engine has been started.
Page 185 CHECK Overload system 280 TJ IMPORTANT Failure to follow this instruction may result in the machine tipping over. The PIPE SUPPORT or PANEL SUPPORT attachments must be removed before checking the overload system, 4 - ATTACHMENTS. Refer to the machine repair manual if the overload system is not correctly calibrated. Note: the diesel engine has been started.
Page 186 - Activate all the machine's functions one by one using the ground level control panel. Result: • It should be possible to activate all the functions. - Place the machine in transport position. Put the turntable in neutral position. Level the platform/jib arm. Fully lower the jib arm.
Page 187 CHECK Brakes IMPORTANT Failure to follow this instruction may result in the machine running away. The PIPE SUPPORT or PANEL SUPPORT attachments must be removed before checking the overload system, 4 - ATTACHMENTS. PLACING IN FREEWHEEL MODE Note: the machine is powered down. The machine is in transport position. The turntable and the platform are in neutral position.
Page 188 CHECK Turntable rotation motor oil level Note: the illustration shows a 260 TJ+. - Open the right-hand turntable cover. - Clean the outside of the turntable rotation motor with a clean cloth. - Check for oil leaks. - Remove the filler plug - Clean the dipstick on the filler cap with a clean cloth and put it back in place.
Page 189 CHECK Tightening of 12 V electrical connections IMPORTANT Electrical accreditation may be required for this maintenance operation: comply with local, governmental and national regulations in force. Disconnect the battery before working on the electrical system. Make sure that the positive terminals cannot come into contact with the negative terminals or the metallic parts of the machine at any time. After each job, make sure that the electrical component protection systems are put back (covers, caps, grommets, etc.).
Page 190 LUBRICATE Shafts, hubs and cylinder rings 260 TJ+ IMPORTANT Always secure the raised arms with a suitable lifting device. - Start the diesel engine. - Perform the appropriate main arm, jib arm and platform/jib arm tilt movements to access the various lubricators. Secure the raised arms with a suitable lifting device.
Page 191 LUBRICATE Shafts, hubs and cylinder rings 280 TJ IMPORTANT Always secure the raised arms with a suitable lifting device. - Start the diesel engine. - Perform the appropriate main arm, jib arm and platform/jib arm tilt movements to access the various lubricators. Secure the raised arms with a suitable lifting device.
Page 192 GREASE Telescopic arm IMPORTANT Lubricate the telescopic arm more often when the machine is operating in a dusty environment. Note: the diesel engine has been started. The left-hand turntable cover is open. - Raise the jib arm to the horizontal position. - Fully extend the telescopic arm.
Page 193 LUBRICATE Crown gear Note: the diesel engine has been started. The left-hand turntable cover is open. - Remove the caps from the 2 lubrication connectors Note: 2 - DESCRIPTION: STICKERS: REMOTE LUBRICATION - Inject lubricant into the 2 lubrication connectors, LUBRICANTS, COOLANT AND FUEL.
Page 194 BLEED Fuel tank IMPORTANT No flames or sparks. Do not smoke during this maintenance. Note: this maintenance is intended to remove dirt and water that may be present in the bottom of the fuel tank, the fuel tank does not need to be completely drained.
Page 195 500H - PERIODIC MAINTENANCE - EVERY 500 HOURS OF SERVICE OR 1 YEAR ALSO PERFORM THE DAILY SERVICE AND THE PERIODIC SERVICE AT 250 HOURS OF SERVICE. CHECK Tilt sensor IMPORTANT Failure to follow this instruction may result in the machine tipping over. The machine must be in transport position with the turntable and the platform in neutral position and with the jib arm fully lowered.
Page 196 CHECK Tightening of the platform rotation cylinder fixing screws IMPORTANT Failure to follow this instruction may result in the platform falling. - Check the tightening torques of all the fixing screws • 76 N.m ±15 N.m - Check the tightening torque of the pin •...
Page 197 CHECK Chocking of the telescopic jib arm 280 TJ IMPORTANT It is recommended that the telescopic jib arm chocking is adjusted if the clearances are greater than the maximum values. Refer to the machine's repair manual. Note: the illustration shows a standard platform without gate. - Check the tightening torques of all the nuts •...
Page 198 CHECK Chocking of telescopic arm IMPORTANT It is recommended that the telescopic arm chocking is adjusted if the clearances are greater than the maximum values. Refer to the machine's repair manual. Always secure the raised jib arm using a suitable lifting device. Note: 280 TJ, the diesel engine has been started.
Page 199 CHECK Tightening of the fixing screws on the telescopic arm cylinder IMPORTANT Failure to follow this instruction may result in involuntary movement of the telescopic arm. Note: the cover is removed. - Check the tightening torques of all the fixing screws •...
Page 200 CHECK Tightening of the fixing screws on the turntable rotation motor IMPORTANT Failure to follow this instruction may result in involuntary movement of the turntable. Note: the illustration shows a 260 TJ+. Note: the right and left turntable covers are open. - Check the tightening torques of all the fixing screws: •...
Page 201 CHECK Tightening of the fixing screws for the lifting points IMPORTANT Failure to apply this instruction may result in the machine falling during lifting. Always secure the raised main arm with a suitable lifting device. Note: the main arm is raised and secured. - Check the tightening torques of all the fixing screws , on the left and right-hand sides:...
Page 202 REPLACE Water separator filter cartridge IMPORTANT Wait until the diesel engine cools if it has been running for a while. No flames or sparks. Do not smoke during this maintenance. Never use the machine without the water separator filter cartridge or if it is damaged. Note: the right and left turntable covers are open.
Page 203 REPLACE Fuel filter cartridge IMPORTANT No flames or sparks. Do not smoke during this maintenance. Never use the machine without the fuel filter cartridge or if it is damaged. Note: the right and left turntable covers are open. The valve of the water separator is in the OFF position "OFF".
Page 204 Never use the machine with a damaged air filter unit. If there is doubt about its condition, have it replaced by an approved professional from the Manitou network. Never use the machine without the outside air filter cartridge or if it is damaged.
Page 205 REPLACE Turntable rotation motor oil IMPORTANT It is recommended that the oil is slightly warm before being changed. Note: the illustration shows a 260 TJ+. Note: the right and left turntable covers are open. - Clean the outside of the turntable rotation motor with a clean cloth.
Page 206 REPLACE Hydrostatic transmission filter cartridge IMPORTANT Never use the machine without the hydrostatic transmission filter cartridge or if it is damaged. Note: the left-hand turntable cover is open. - Clean the outside of the hydrostatic transmission filter with a clean cloth. - Place a drain pan underneath.
Page 207 1000H - PERIODIC MAINTENANCE - EVERY 1,000 HOURS OF SERVICE OR 2 YEARS ALSO PERFORM THE DAILY SERVICE AND THE PERIODIC SERVICES AT 250 HOURS AND 500 HOURS OF SERVICE. REPLACE Inside air filter cartridge IMPORTANT Never use the machine without the inside air filter cartridge or if it is damaged. - Open the left-hand turntable cover.
Page 208 REPLACE Diesel engine oil REPLACE Diesel engine oil filter Note: the left-hand turntable cover is open. The swiveling engine support plate is open. CHANGE THE OIL - Start the diesel engine. - Allow it to idle for 5 minutes. - Switch off the machine. - Locate the drain plug and put a drain pan underneath.
Page 209 REPLACE Reduction gearbox oil IMPORTANT It is recommended that the oil is slightly warm before being changed. CHANGE THE OIL - Locate the reduction gearbox on the rear axle. - Clean the outside of the reduction gearbox with a clean cloth. - Place a drain pan under the drain plug - Remove the drain plug and one of the filler plugs Note: 2 filler caps, left and right sides.
Page 210 REPLACE Front and rear wheel reduction gear oil IMPORTANT It is recommended that the oil is slightly warm before being changed. Note: replace the oil in the wheel reduction gears one by one. CHANGE THE OIL - Clean the outside of the wheel reduction gear with a clean cloth. - Turn the wheel to put the drain/filler plug in position - Place a drain pan underneath.
Page 211 REPLACE Hydraulic oil CLEAN Filling filter and suction strainer IMPORTANT It is recommended that the oil is slightly warm before being changed. There can be a difference in level between hot and cold oil. It is recommended the level is checked again when the hydraulic oil is hot.
Page 212 CHECK Diesel engine silent blocks * CHECK Diesel engine speeds * CHECK Hydrostatic transmission circuit pressure * CHECK Clearance of slewing ring gear * CHECK Condition of the telescopic arm cables * CHECK Speeds of hydraulic movements * CHECK Condition of cylinders * CHECK Condition of electric wiring * REPLACE...
Page 213 1500H - PERIODIC MAINTENANCE - EVERY 1,500 HOURS OF SERVICE OR 3 YEARS CHECK Air circulation system in the engine crankcase * RESET Maintenance warning 250H: RESET: MAINTENANCE WARNING. * Consult your dealer. 2000H - PERIODIC MAINTENANCE - EVERY 2,000 HOURS OF SERVICE OR 4 YEARS CHECK Coolant and oil radiators * CHECK...
Page 214 OCCASIONAL SERVICING REPLACE Wheels IMPORTANT 2 - DESCRIPTION: SPECIFICATIONS and refer to the applicable stickers for information about the total weight of the machine and wheel load. When lifting the machine with a mechanical or hydraulic jack: - Always use a suitable jack for lifting the machine. - Make sure that the 2 wheels on the opposite side to the lift are chocked.
Page 215 REPLACE Fuses/relays IMPORTANT Ensure that the machine is switched off. Disconnect the battery before working on the electrical system. POWER CIRCUIT FUSES - Open the right-hand turntable cover. - Locate the fuse box - Remove the cover of the fuse box. - Replace the appropriate fuse: Backup pump 250 A fuse...
Page 216 GROUND LEVEL CONTROL PANEL FUSES/RELAYS - Open the right-hand turntable cover. - Unlock and open the ground level control panel - Replace the appropriate fuse/relay: Start button 5 A fuse Ground level display screen 5 A fuse Ground-level display screen and control panel in the 5 A fuse platform Worklight power supply (option)
Page 217 BLEED Fuel supply circuit IMPORTANT Wait until the diesel engine cools if it has been running for a while. No flames or sparks. Do not smoke during this maintenance. Always bleed the fuel supply circuit when: - The fuel tank has been drained and then filled. - There has been a fuel breakdown and then the fuel tank has been filled.
Page 218 OCCASIONAL OPERATIONS Swiveling engine support IMPORTANT Always use the handle to open and close the swiveling engine support. Make sure that the safety strut is properly locked in position before carrying out any maintenance on the machine. OPEN THE SWIVELING ENGINE SUPPORT - Open the left-hand turntable cover.
Page 219 4 - ATTACHMENTS 4 - 1...
Page 220 4 - ATTACHMENTS PIPE SUPPORT INTRODUCTION ................2-3 STICKERS .
Page 221 PIPE SUPPORT INTRODUCTION IMPORTANT The pipe support can be installed on: - The standard platform without gate. - The standard platform with gate (option). Installation of the pipe support is strictly forbidden on the narrow platform without a gate (option). The pipe support and the panel support must not be installed at the same time on the same platform: - Remove the panel support if the pipe support is installed.
Page 222 SPECIFICATIONS IMPORTANT The weight of the pipe support reduces the platform's maximum load capacity. LOAD SPECIFICATIONS 260 TJ+ ± Machine - Maximum load capacity of the platform: there is nobody in the kg (lbs) 393 (866) platform, the pipe support is installed without any load on it - Maximum number of people in the platform (indoor use/ 1 / 1 2 / 2...
Page 223 INSTALLATION IMPORTANT Check the condition of all the components and stickers whenever the pipe support is being installed. Replace them if necessary. Replace the nuts whenever the pipe support is being installed. The supports must be installed inside the platform and must rest on the platform floor. The supports must be installed symmetrically on each side of the platform and must be perpendicular to the platform floor.
Page 224 - Put the second support inside the platform between the 2 vertical guardrails Note: place the sticker on the outside. - Screw the second support to the platform using 2 clamps and fasteners , refer to the previous page. Note: hand-tighten the nuts - Adjust the distance between the two supports - Tighten all the nuts crosswise:...
Page 225 INSTRUCTIONS FOR USE IMPORTANT The weight of the pipe support reduces the platform's maximum load capacity, SPECIFICATIONS. Check that the pipe support is correctly adjusted, ADJUSTMENT. The machine must be on a level surface and the platform must be level before placing pipes on the pipe support. The length of the pipes must not exceed the width of the platform.
Page 226 ADJUSTMENT IMPORTANT The supports must be installed inside the platform and must rest on the platform floor. The supports must be installed symmetrically on each side of the platform and must be perpendicular to the platform floor. - Place the machine on a level surface. - Put the machine in transport position.
Page 227 PANEL SUPPORT INTRODUCTION IMPORTANT The panel support can be installed on: - The standard platform without gate. - The standard platform with gate (option). Installation of the panel support is strictly forbidden on the narrow platform without a gate (option). The pipe support and the panel support must not be installed at the same time on the same platform: - The pipe support must be removed if the panel support is installed.
Page 228 SPECIFICATIONS IMPORTANT The weight of the panel support reduces the platform's maximum load capacity. LOAD SPECIFICATIONS 260 TJ+ ± Machine - Maximum load capacity of the platform: there is nobody in the kg (lbs) 398 (877) platform, the panel support is installed without any load on it - Maximum number of people in the platform (indoor use/ 1 / 1 2 / 2...
Page 229 INSTALLATION IMPORTANT Check the condition of all the components and stickers whenever the panel support is being installed. Replace them if necessary. Replace the nuts whenever the panel support is being installed. The configurations are the only ones authorized. Always use the original strap supplied with the panel support. - Start the diesel engine.
Page 230 - Choose one of the 2 configurations: CONFIGURATION Minimum panel width m (ft) (6.5) Maximum panel m (ft) 2.5 (8) width Maximum panel m (ft) 1.2 (4) height - Unscrew the fastening elements (screws , washers and nuts ) depending on the configuration chosen.
Page 231 DISMANTLING IMPORTANT Replace the nuts each time the panel support is removed. Each time is panel support is dismantled: - The nuts must be replaced whenever the panel support is installed. It is recommended that they are replaced with new ones for the next installation. - Check the condition of all the other components and stickers.
Page 232 INSTRUCTIONS FOR USE IMPORTANT The weight of the panel support reduces the platform's maximum load capacity, SPECIFICATIONS. The configurations are the only ones authorized, INSTALLATION to change the configuration. The machine must be on a level surface and the platform must be level before placing panels on the panel support. The panels must be centered with the platform.

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Manitou 260 TJP ST5 S1 Operator's Manual

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