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Manitou Group. In the event that Manitou Group authorizes a Manitou Group machine user to access all or part of this database, Manitou Group, as producer of this database, cedes to the user only a right to personal, non-exclusive, non transferable use of the database, and only by access to an information technology platform hosted by a server owned or controlled by Manitou Group.
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This machine is a mobile aerial work platform of the type 3b designed to transport and lift personnel and their tools and equipment to a workplace at height. MANITOU has ensured that this machine is suitable for use in the standard operating conditions defined in this operator's manual.
- For questions about machine use and safety. - For questions about any special application or any modification of the product. Manitou BF SA Limited liability company with a Board of Directors. Headquarters: 430 rue de l’Aubinière - 44150 Ancenis - France Share capital: 39 548 949 €...
"Manual forces" Manual forces "Maximum inclination" Maximum tilt "Maximum wind speed" Maximum wind speed "Serial Number" Serial number Note: commercial names are used in this operator's manual in order to make it easier to read. MAN GO 12 Commercial name: MAN'GO 12...
1 - OPERATING AND SAFETY INSTRUCTIONS INSTRUCTIONS TO THE COMPANY MANAGER THE SITE 1-4 THE OPERATOR 1-4 THE MACHINE 1-4 A - SUITABILITY OF THE MACHINE FOR THE TASK .
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IF THE MACHINE IS NOT TO BE USED FOR A LONG TIME 1-16 INTRODUCTION 1-16 PREPARATION OF THE MACHINE 1-16 MACHINES WITH A DIESEL ENGINE: ENGINE PROTECTION 1-16 ELECTRICAL MACHINES: BATTERY CHARGE 1-16...
A - SUITABILITY OF THE MACHINE FOR THE TASK - MANITOU has ensured that this machine is suitable for use under the standard operating conditions defined in this operator's manual, with an OVERLOAD TEST COEFFICIENT OF 125 and an OPERATIONAL TEST COEFFICIENT OF 11, as stipulated in harmonised standard EN 280 for MEWPs (Mobile Elevating Work Platforms).
C - MODIFYING THE MACHINE IMPORTANT It is strictly prohibited to replace machine components with components not approved by Manitou (batteries, wheels, platform, etc.). IMPORTANT It is strictly forbidden to change the structure and settings of the various components of your machine (hydraulic pressure, calibrating limiters, engine speed, sensors, addition of extra equipment, addition of counterweight, unapproved attachments, alarm systems, etc.) yourself.
INSTRUCTIONS FOR THE OPERATOR INTRODUCTION IMPORTANT The risk of accident while using, servicing or repairing this machine can be reduced if you follow the safety instructions and preventive measures detailed in these instructions. Failure to respect the safety and operating instructions, or the instructions for repairing or servicing this machine may lead to serious, even fatal accidents. - Only the operations and manoeuvres described in this operator's manual must be performed.
C - MAINTENANCE IMPORTANT Do not use the machine if the wheels are damaged or excessively worn, because this could put your own safety or that of others at risk, or cause damage to the machine itself. IMPORTANT For electrical machines, the operator must ensure that: - Safety goggles are always worn when charging the batteries.
(depending on the model) before using this machine. - Do not attach the sliding mid-rails in the high position. - MANITOU strongly recommends wearing a safety harness attached to a lashing point in the platform, 2 - DESCRIPTION. Wearing a safety harness or other personal fall protection may be mandatory, comply with the local, government and national regulations in force, the employer's safety rules and the rules for work sites.
C - ENVIRONMENT IMPORTANT If the platform must remain stationary over a structure for a long period, there is a risk that the platform will descend and rest on this structure because of the oil cooling in the cylinders or a minor leak in the cylinder locking system. To eliminate this risk: - Regularly check the distance between the platform and the structure and readjust if necessary.
- Keep all body parts, conductive objects or parts of the machine a safe distance from power lines or live components, unless the local, government and national regulations in force, the employer's safety rules or the rules for work sites are stricter in terms of the distance required.
E - STARTING MACHINES WITH A DIESEL ENGINE IMPORTANT Failure to respect polarity between batteries can cause serious damage to the electrical circuit. The electrolyte in the battery may produce an explosive gas. Avoid flames and generation of sparks close to the batteries. Never disconnect a battery while it is being charged. - INSTRUCTIONS: 2 - DESCRIPTION.
H - SHUTTING DOWN THE MACHINE IMPORTANT Machines with a diesel engine: before stopping the engine after intensive use, leave the engine idling for a few moments to allow the coolant and oil to gradually lower the temperature of the engine and prevent damage. - INSTRUCTIONS: 2 - DESCRIPTION.
INSTRUCTIONS FOR WELDING AND BLOW TORCH WORK ON AN EXTERNAL STRUCTURE IMPORTANT Ensure that there are no hydraulic or electrolyte leaks on the machine. IMPORTANT When welding, work in the opposite direction from the control panel to avoid sparks damaging it. - Any welding and cutting (blowtorch) work from the platform on a building’s metallic structures requires the following precautions to be taken: A - WITH AN ELECTRICAL WELDING SET...
MACHINE MAINTENANCE INSTRUCTIONS GENERAL INSTRUCTIONS IMPORTANT Carefully read and understand this instruction manual before working on this machine. Carry out all repairs immediately, even if the repairs concerned are minor. Repair all leaks immediately, even if the leak concerned is minor. Be careful of the risk of burning and splashing (exhaust, radiator, engine, hydraulic oil, etc.).
WELDING ON THE MACHINE IMPORTANT Welding operations on the machine for the purposes of maintenance or repairs must only be carried out by persons authorised by MANITOU. - Disconnect the battery or batteries before doing any welding on the machine.
IF THE MACHINE IS NOT TO BE USED FOR A LONG TIME INTRODUCTION IMPORTANT Procedures to follow if the machine is not to be used for a long time and for starting it up again afterwards must be performed by your dealership. This period of long-term stoppage must not exceed 12 months.
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BRINGING THE MACHINE BACK INTO SERVICE IMPORTANT Make sure the area is adequately ventilated before starting machines with a diesel engine. - Remove the protection from the cylinder rods and wheels. - Check the hydraulic oil ( 3 - MAINTENANCE). - Machines with a diesel engine: •...
- Glass items can be removed and collected for processing by glaziers. ENVIRONMENTAL PROTECTION By entrusting the maintenance of your machine to the MANITOU network, the risk of pollution is limited and the contribution to environmental protection is made. WORN OR DAMAGED PARTS - Do not dump them in the countryside.
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2 - DESCRIPTION "CE" DECLARATION OF CONFORMITY "UKCA" DECLARATION OF CONFORMITY STICKERS 2-10 SPECIFICATIONS 2-18 DIMENSIONS AND DIAGRAM 2-22 SAFETY COMPONENTS 2-24 CONTROL PANEL AND SAFETY DEVICES AT GROUND LEVEL 2-26 CONTROL PANEL AND SAFETY DEVICES IN THE PLATFORM 2-28 GROUND LEVEL CONTROL PANEL SCREEN 2-43 OPERATING THE MACHINE 2-50...
3) Adresse, Address : 430, RUE DE L’AUBINIÈRE - B.P 10249 44158 - ANCENIS - CEDEX - FRANCE 4) Titulaire du dossier technique, Holder of the technical ÿle : MANITOU BF 3) Adresse, Address :°430, RUE DE L’AUBINIÈRE - B.P 10249 44158 - ANCENIS - CEDEX - FRANCE 5) Le constructeur déclare que la machine décrite ci-après, The manufacturer declares that the machine...
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3) Adresse, Address : 430, RUE DE L’AUBINIÈRE - B.P 10249 44158 - ANCENIS - CEDEX - FRANCE 4) Titulaire du dossier technique, Holder of the technical ÿle : MANITOU BF 3) Adresse, Address :°430, RUE DE L’AUBINIÈRE - B.P 10249 44158 - ANCENIS - CEDEX - FRANCE 5) Le constructeur déclare que la machine décrite ci-après, The manufacturer declares that the machine...
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3) Adresse, Address : 430, RUE DE L’AUBINIÈRE - B.P 10249 44158 - ANCENIS - CEDEX - FRANCE 4) Titulaire du dossier technique, Holder of the technical ÿle : MANITOU BF 3) Adresse, Address :°430, RUE DE L’AUBINIÈRE - B.P 10249 44158 - ANCENIS - CEDEX - FRANCE 5) Le constructeur déclare que la machine décrite ci-après, The manufacturer declares that the machine...
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This specimen and the original document may contain data fields which does not apply to the machine. These fields are left blank if not relevant. See the original certificates for all relevant values for your machine. UKCA DECLARATION OF CONFORMITY MANITOU BF Manufacturer: Address: 430, RUE DE L’AUBINIÈRE - BP 10249...
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STICKERS IMPORTANT Clean all stickers so that they are legible. Any stickers which are illegible or damaged must be replaced. Check that the stickers are present after replacing any spare parts. 1 - WHITE ARROW Part No 498327 2-12 2 - BLACK ARROW Part No 498326 2-12 3 - PLATFORM SAFETY INSTRUCTIONS Part No 52530068 2-12 4 - MAXIMUM LOAD CAPACITY IN THE PLATFORM Part No 52530106 2-12...
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The sticker is located on the outside of the machine, it is directly visible. The sticker is located on the inside of the machine. The cover needs opening or removing to see it. 2 - 11...
1 - WHITE ARROW Part No. 498327 Indicates the forward direction of travel when the turntable and the platform are in NEUTRAL POSITION, OPERATING THE MACHINE: TRANSPORT/WORKING POSITION. 2 - BLACK ARROW Part No. 498326 Indicates the backward direction of travel when the turntable and the platform are in NEUTRAL position, OPERATING THE MACHINE: TRANSPORT/WORKING POSITION.
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5 - GROUND SAFETY INSTRUCTIONS Part No. 685608 Indicates: The safety and operating instructions must be read before starting the machine That the machine must not be towed in the event of breakdown That it is strictly forbidden to direct a pressure washer nozzle over the control panels and electrical components 6 - WHEEL LOAD Part No.
9 - DANGER OF CRUSHING Part No. 679452 Indicates that it is strictly prohibited to stand in this area when the machine is moving: the components to which the stickers are affixed could crush you. 10 - DANGER ROTATING PART Part No. 683108 Indicates that there is a high risk of severing fingers with the radiator fan.
14 - EMERGENCY CONTROL PROCEDURE Part No. 52531385 Indicates the procedure to be followed for using the emergency controls, RESCUE PROCEDURE. 52531385-A 15 - FREEWHEEL AND WINCHING PROCEDURE Part No. 52531387 Indicates the procedure to follow to set the machine in freewheel and winch it, 3 - MAINTENANCE: OCCASIONAL OPERATIONS: WINCHING THE MACHINE.
19 - HYDRAULIC OIL Part No. 597652 This indicates that the tank is intended to contain only hydraulic oil. 20 - DIESEL Part No. 683437 Indicates that the tank is intended to contain only diesel fuel. 21 - ANTIFREEZE (first version) Part No. 597649 22 - ANTIFREEZE (second version) Part No. 52501046...
24 - FAULT CODES Part No. 52536099 Indicates the fault codes and location of the electrical components: - Sensors (AS, DS, IS, TS) IS207 CODES DÉFAUTS DEFAULT CODE - Electrovalves (EV) A- Court-circuit au A- Short circuit at starting démarrage avant before power to alimentation du component...
SPECIFICATIONS LOAD SPECIFICATIONS ± Machine - Maximum platform capacity kg (lbs) 230 (507) - Maximum wind speed when operating outside km/h 45 (28) - Maximum number of people in the platform (indoor use/ outdoor use) - Machine weight, unladen kg (lbs) 4,150 (9,150) - Authorized maximum tilt °...
DIESEL ENGINE ± Type KUBOTA D1105-E4B Fuel Diesel Number of cylinders Displacement 1123 Idling speed unladen 1300 Maximum speed unladen 3000 Nominal power 18.5 Maximum torque Type of cooling water suction Emissions - CO (carbon monoxide) g/kWh - HC + Nox (hydrocarbons + nitrogen dioxide) g/kWh - PM (particles) g/kWh...
NOISE AND VIBRATION ± Sound power level LwA Vibrations affecting body in the platform - Average quadratic values for the body m/s² 0.76 EQUIPMENT ± Orange rotating beacon light Standard Hour meter Standard Proportional fuel level display Standard Low fuel level alarm Standard Low battery alarm Standard...
SAFETY COMPONENTS SLIDING MID RAIL IMPORTANT Do not attach the sliding mid rail in the high position. Make sure that the sliding mid rails are in the low position before using the machine. The platform has 1 sliding mid rail - Lift up the sliding mid rail to get into and out of the platform.
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CONTROL PANEL AND SAFETY DEVICES AT GROUND LEVEL IMPORTANT This machine is equipped with an integrated tilting sensor in the ground level control panel ( 1 - INSTRUCTIONS AND SAFETY INSTRUCTIONS: MACHINE MAINTENANCE INSTRUCTIONS). Left and right are defined in OPERATING THE MACHINE: TRANSPORT/WORKING POSITION. FIRST VERSION SECOND VERSION 2 - 26...
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CONTROL PANEL AND SAFETY DEVICES IN THE PLATFORM IMPORTANT Front, rear, left and right are defined in OPERATING THE MACHINE: TRANSPORT/WORKING POSITION. 2 - 28...
1 - EMERGENCY STOP BUTTON (first version) IMPORTANT In all cases this control takes priority, even if the movements are executed from the basket control panel or the remote control unit (depending on the model). Movements may stop suddenly if the emergency stop is activated. 2 positions: STOP (pressed) - Press the button to cut off movements and stop the diesel engine...
4 - DIESEL ENGINE STARTER BUTTON IMPORTANT Do not keep the button pressed for more than 15 seconds. START THE DIESEL ENGINE - Press and hold down the button - Release it once the diesel engine has started 5 - DIESEL ENGINE START MODE SWITCH (first version) STARTING THE DIESEL ENGINE (ambient temperature above -10 C) - Put the switch in the position...
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8 - MACHINE MOVEMENT CONTROL KEYS - Push and hold the ground level/platform controls selector switch to the right - Press and hold down the appropriate keys to activate the machine’s functions: RAISE THE JIB LOWER THE JIB EXTEND THE TELESCOPE RETRACT THE TELESCOPE RAISE THE MAIN/SECONDARY ARM LOWER THE MAIN/SECONDARY ARM...
11 - HORN The horn sounds: - When the horn button is pressed - Twice when the machine is turned on without starting the diesel engine in the next 10 seconds, GROUND LEVEL CONTROL PANEL SCREEN - DESCRIPTION OF PAGES: DIESEL ENGINE START CYCLE ALL MOVEMENTS ALARM option It sounds intermittently when the machine’s functions are activated and when driving/ steering the machine,...
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15 - PEDAL SWITCH IMPORTANT Do not press the foot switch when starting the diesel engine. - Press and hold down the foot switch to activate the controls in the platform NOTE: this operating mode is called the "dead man" function. NOTE: no machine functions can be activated if the foot switch is released.
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19 - HORN BUTTON SOUND THE HORN - Press and hold down the button; release to stop 20 - PLATFORM ROTATION SWITCH - Press and hold down the foot switch TURN THE PLATFORM TO THE LEFT - Push and hold the switch to the left - Release to stop TURN THE PLATFORM TO THE RIGHT - Push and hold the switch to the right...
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23 - TELESCOPE SWITCH - Press and hold down the foot switch EXTEND THE TELESCOPE - Push and hold the control handle to the left - Release it to stop RETRACT THE TELESCOPE - Push and hold the control handle to the right - Release it to stop 24 - MAIN/SECONDARY ARM AND TURNTABLE CONTROL HANDLE IMPORTANT...
25 - DRIVING/STEERING CONTROL HANDLE IMPORTANT Always refer to the colors of the arrows on the chassis and on the control panel in the platform before driving/steering the machine. The proportional control handle must be operated smoothly, without jerking. - Press and hold down the foot switch - Press and hold down the trigger NOTE: the driving/steering functions cannot be activated if the foot switch and/or the trigger are released.
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28 - DIFFERENTIAL LOCKING BUTTON 29 - DIFFERENTIAL LOCK WARNING LIGHT IMPORTANT It is recommended that differential locking be activated/deactivated when the wheels are correctly aligned with the axis of the machine. MACHINE IN WORKING POSITION The differential lock is automatically activated when the machine is in the WORKING position;...
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32 - OVERLOAD WARNING INDICATOR LAMP TRIGGERING THE OVERLOAD ALARM It is triggered when the load in the platform has reached its maximum capacity: - The light flashes and the audible warning sounds continuously - All the machine's functions are locked, OPERATING THE MACHINE: LOCKED FUNCTIONS STOP THE OVERLOAD ALARM AND UNLOCK THE FUNCTIONS...
34 - LOW FUEL LEVEL WARNING LIGHT TRIGGERING THE ALARM It is triggered when the fuel level is low: - The light flashes and the audible warning sounds STOP THE ALARM - Fill the fuel tank LOW FUEL LEVEL WARNING HORN LIGHT On = 0.8 seconds...
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36 - RESET BUTTON SPS (OPTION) Illustrations: = first version, = second version OPTIONS: SECONDARY PROTECTION SYSTEM SPS - FIRST VERSION "SAFEMANSYSTEM" OPTIONS: SECONDARY PROTECTION SYSTEM SPS - SECOND VERSION. 37 - SAFETY EDGE SPS (OPTION) OPTIONS: SECONDARY PROTECTION SYSTEM SPS - FIRST VERSION "SAFEMANSYSTEM". 38 - SAFETY CABLE SPS (OPTION) OPTIONS: SECONDARY PROTECTION SYSTEM SPS - SECOND VERSION.
39 - HORN The audible alarm sounds: - Once after the machine has been powered up - Twice when the functions cannot be activated simultaneously, OPERATING THE MACHINE. TILT ALARM - It sounds intermittently when the machine is on a steep slope, TILT WARNING INDICATOR LAMP.
GROUND LEVEL CONTROL PANEL SCREEN DESCRIPTION OF THE DISPLAY Current date Current time Vehicle serial Number Dynamic display area (PAGE) DESCRIPTION OF PAGES MACHINE POWER-UP CYCLE When the machine is powered up, the pages are displayed one after the other. STARTING - The starting page appears briefly PREHEAT...
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DIESEL ENGINE START CYCLE At the end of the machine's power-up cycle, if no fault is detected and no alarm is triggered, the page is displayed. DIESEL ENGINE READY TO START - Press and hold down the diesel engine starter button - The PLATFORM CONTROLS WORK PAGE appears •...
ALERTS IMPORTANT Some machine functions can be locked depending on the alert. Refer to maintenance personnel in the event of an alert. FAULT PAGE When a fault is detected: - The symbol is displayed - Use the FAULT control key to display the corresponding FAULT CODE/ALARM PAGE ALARM PAGE When an alarm is triggered:...
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NAVIGATING THE MENUS NOTE: LIST OF MENUS ACCESS TO THE MAIN MENU - Use the MENU control key Result: • The page is displayed with the list of menus/sub-menus ACCESSING A MENU FROM THE MAIN MENU - Use the ARROW control keys to select the desired menu - Use the control key OK ...
OPERATING THE MACHINE IMPORTANT Part 1 - OPERATING AND SAFETY INSTRUCTIONS must be read and understood before operating the machine. TRANSPORT/WORKING POSITION TRANSPORT POSITION The machine is in the TRANSPORT position when: RIGHT - The main/secondary arm is completely lowered - The telescope is completely retracted NOTE: the jib may or may not be raised, the turntable and the platform may or may...
WORKING POSITION IMPORTANT Traveling over rough terrain, on unstable ground, on slopes that are steeper than those authorized ( SPECIFICATIONS) or in any other conditions likely to cause the machine to tip up or become destabilized is PROHIBITED. The machine is in the WORKING position when: - The main/secondary arm is not completely lowered - The telescope is not completely retracted NOTE: the jib may or may not be raised.
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OPERATION FROM THE GROUND LEVEL CONTROL PANEL IMPORTANT CONTROL PANEL AND SAFETY DEVICES ON THE GROUND for detailed information about the ground controls. SWITCH ON THE MACHINE - Ensure that the emergency stop buttons are pulled (ON position) • On the ground level control panel •...
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USE FROM THE PLATFORM CONTROL PANEL IMPORTANT CONTROL PANEL AND SAFETY DEVICES IN THE PLATFORM for detailed information about the platform controls. Make sure that the platform is level before putting the machine in working position, OPERATING THE MACHINE: TRANSPORT/WORKING POSITION. TURNTABLE COVER KEY LOCK option: to guarantee access to the emergency controls, it is mandatory to unlock the right-hand turntable cover before using the machine from the platform.
LOCKED FUNCTIONS Some functions are locked (refer to the tables below): - When the platform load has reached maximum capacity (OVERLOAD ALARM) - When the machine is on a steep slope (TILT ALARM) TRANSPORT POSITION ALARM OVERLOAD TILTING GROUND FUNCTIONS RAISE THE MAIN/SECONDARY ARM EXTEND THE TELESCOPE RAISE/LOWER THE JIB...
TRANSPORTING THE MACHINE IMPORTANT Check that the safety instructions associated with the flatbed have been correctly applied before loading the machine and ensure that the driver of the vehicle has been informed of the dimensional characteristics and total weight of the machine. Ensure that the flatbed has adequate dimensions and load capacity for transporting the machine, SPECIFICATIONS and STICKERS.
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CONFIGURE THE MACHINE FOR TRANSPORT IMPORTANT Turntable rotation is prohibited once on the flatbed. It is essential that the turntable remains locked when the platform is on the flatbed, SAFETY COMPONENTS: TURNTABLE LOCKING PIN. The machine must be transported in TRANSPORT position or in FOLDED position NOTE: ...
SECURING THE MACHINE IMPORTANT Turntable rotation is prohibited once on the flatbed. It is essential that the turntable remains locked when the platform is on the flatbed, SAFETY COMPONENTS: TURNTABLE LOCKING PIN. Make sure that the machine is properly secured to the transport flatbed. The machine is equipped with 6 anchoring points ( STICKERS: ANCHORAGE POINT);...
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RESCUE PROCEDURE IMPORTANT This procedure should be read and fully understood by the operator and any other persons likely to be involved with working on the machine in the event of a breakdown or a person getting trapped in the platform. SHOULD THE USER FEEL ILL - PRIORITY CONTROLS If the operator in the platform should fall ill or find himself incapable of maneuvering, the person present on the ground can take over the machine controls from the ground...
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IF THERE IS AN ACCIDENT OR BREAKDOWN - EMERGENCY CONTROLS IMPORTANT The tilt alarm and overload alarm may no longer be active when the emergency controls are in use. Activation of functions likely to tip over or imbalance the machine is prohibited. The backup pump should be activated for a maximum of 4 minutes, then wait 10 minutes before reactivating the pump for a new 4 minute cycle.
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EMERGENCY CONTROLS FROM THE HYDRAULIC CONTROL VALVE A- RAISE THE MAIN/SECONDARY ARM 1 - Turn the valve knob counterclockwise, then turn it clockwise until it stops. 2 - Pump to raise the main/secondary arm, stop when the desired position is reached. 3 - Turn the valve knob counterclockwise, release it and then turn it clockwise until it stops.
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G- RAISE THE JIB 1 - Pull the valve button , turn it counterclockwise until it stops and release it. 2 - Pump to raise the jib, stop when the desired position is reached. 3 - Turn the valve knob clockwise until it stops and release it.
OPTIONS KEY LOCK FOR TURNTABLE COVERS IMPORTANT To guarantee access to the emergency controls, it is mandatory to unlock the left-hand turntable cover before using the machine from the platform. GENERATOR IMPORTANT Do not connect cord extensions, power supply bars or plugs with multiple sockets to the electric power socket in the platform.
SECONDARY PROTECTION SYSTEM SPS - FIRST VERSION "SAFEMANSYSTEM" IMPORTANT Operate the controls extremely carefully during attempts at clearance. If the audible alarm sounds intermittently and rapidly and the flashing light SPS flashes rapidly: The machine can be used, but the secondary protection system SPS "SafeManSystem" is deactivated; consult the maintenance personnel.
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SECONDARY PROTECTION SYSTEM SPS (second version) IMPORTANT Operate the controls extremely carefully during attempts at clearance. If the audible alarm sounds intermittently and rapidly and the flashing light SPS flashes rapidly: The machine can be used, but the secondary protection system SPS is deactivated; consult the maintenance personnel. NOTE: the audible alarm sounds once and the flashing light SPS flashes several times when the machine is powered up.
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WORKLIGHT The platform on this machine can be equipped with 1 worklight TURN ON THE WORKLIGHT - Use the worklight switch TURN OFF THE WORKLIGHT - Use the worklight switch 2 - 67...
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3 - MAINTENANCE INTRODUCTION ORIGINAL MANITOU SPARE PARTS AND EQUIPMENT DAILY AND MONTHLY MAINTENANCE MANDATORY SERVICING AND PERIODIC MAINTENANCE OCCASIONAL MAINTENANCE AND OPERATIONS FILTER CARTRIDGES AND BELTS 3-10 LUBRICANTS AND FUEL 3-12 Ü DAILY MAINTENANCE 3-14 Ü MONTHLY MAINTENANCE OR EVERY 50 HOURS OF SERVICE 3-26 Ü...
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• Efficient help with diagnosis • Improvements as a result of feedback • Operator training • Only the MANITOU network has detailed knowledge of the design of the machine and therefore the best technical ability to provide maintenance IMPORTANT ORIGINAL REPLACEMENT PARTS ARE DISTRIBUTED EXCLUSIVELY BY MANITOU AND ITS DEALER NETWORK.
DAILY AND MONTHLY MAINTENANCE IMPORTANT DAILY MAINTENANCE MUST BE CARRIED OUT BY THE OPERATOR BEFORE USING THE MACHINE. MONTHLY MAINTENANCE MUST BE CARRIED OUT BY THE MAINTENANCE PERSONNEL. Ü DAILY MAINTENANCE - CHECK General inspection................. . 3-14 - CHECK Fuel level .
MANDATORY SERVICING AND PERIODIC MAINTENANCE IMPORTANT THE MANDATORY SERVICE AND THE PERIODIC MAINTENANCE MUST BE CARRIED OUT BY AN APPROVED PROFESSIONAL FROM THE MANITOU NETWORK. MAINTENANCE SCHEDULE This schedule enables mandatory servicing and periodic maintenance on the machine to be kept up-to-date by reporting the total number of hours worked and the date of the service.
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Ü MANDATORY SERVICE - FIRST 50 HOURS ALSO PERFORM THE MONTHLY MAINTENANCE. This service must be carried out in the first 50 hours of service. - CHECK Wheel nut tightening ................3-26 - CHECK Wheel motor seal .
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Ü MANDATORY SERVICE - FIRST 500 HOURS OR 6 MONTHS This service must be carried out in the first 500 hours of service or within the 6 months following the start-up of the machine (whichever occurs first): FIRST 500 HOURS BEFORE THE FIRST 6 MONTHS - If the machine has reached the first 500 hours of service before the first 6 months have expired, perform both the Ü...
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Ü 250H - PERIODIC MAINTENANCE - EVERY 250 HOURS OF SERVICE OR 6 MONTHS ALSO PERFORM THE DAILY MAINTENANCE. - CHECK Injection pipes, fuel hoses and the hose clamps ............3-30 - CHECK Wheel nut tightening .
* Consult your dealer. OCCASIONAL MAINTENANCE AND OPERATIONS IMPORTANT OCCASIONAL MAINTENANCE AND OCCASIONAL OPERATIONS MUST BE PERFORMED BY MAINTENANCE PERSONNEL OR AN APPROVED PROFESSIONAL FROM THE MANITOU NETWORK. Ü OCCASIONAL MAINTENANCE - REPLACE Wheels ................... . . 3-52 - REPLACE Fuses/relays.
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FILTER CARTRIDGES AND BELTS Ü 500H - PERIODIC MAINTENANCE - EVERY 500 HOURS OF SERVICE OR 1 YEAR DIESEL ENGINE OIL FILTER CARTRIDGE EXTERIOR AIR FILTER CARTRIDGE Part No.: 894022 Part No.: 942077 ALTERNATOR/FAN BELT FUEL FILTER CARTRIDGE Part No.: 959614 Part No.: 781909 FUEL FILTER CARTRIDGE (PRE-FILTER) HYDRAULIC PRESSURE FILTER CARTRIDGE...
USE THE RECOMMENDED LUBRICANTS AND FUEL: - For topping up, oils may not be miscible. - For oil changes, MANITOU oils are perfectly appropriate. DIAGNOSTIC ANALYSIS OF OILS If a service or maintenance contract has been set up with the dealer, a diagnostic analysis of diesel engine, transmission and axle oils may be requested depending on the rate of use.
Ü DAILY MAINTENANCE CHECK General inspection IMPORTANT Consult the maintenance personnel if there is doubt about the condition of the machine. NOTE: to carry out the general inspection of the machine, the turntable covers must be opened; the right chassis cover must be open;...
CHECK Diesel engine oil level - Remove the rear chassis cover - Remove the dipstick , clean it with a clean cloth and reinsert - Remove the dipstick; the level is correct when the diesel engine oil is between the 2 marks - If the level is low: •...
CHECK Hydraulic oil level IMPORTANT The machine must be in TRANSPORT position with the jib lowered completely. There can be a difference in level of 10 mm to 20 mm between hot and cold oil. It is recommended the level is checked again when the hydraulic oil is hot.
CHECK Machine controls IMPORTANT 2 - DESCRIPTION for more information on the control panels on the ground and in the platform. Select a test area on a firm, level surface that is free of any obstacles. Look around and above you when maneuvering the machine (lifting, rotation, etc.). Pay particular attention to electric lines and any object that may be within the machine’s working area.
MACHINE FUNCTIONS REMINDER: the diesel engine is started; the machine is in the TRANSPORT position; the turntable and the platform are in the NEUTRAL position; the jib is completely lowered. NOTE: do not drive or steer the machine during this test. NOTE: •...
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PLATFORM CONTROL PANEL OVERLOAD ALARM REMINDER: the diesel engine is started; the machine is in the TRANSPORT position; the turntable and the platform are in the NEUTRAL position; the jib is completely lowered. REMINDER: there is a 230 kg weight in the platform: - Get into the platform Result: •...
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HORN REMINDER: the diesel engine is started; the machine is in the TRANSPORT position; the turntable and the platform are in the NEUTRAL position; the jib is completely lowered. - Press the horn button and release it Result: • The horn should sound PLATFORM/JIB TILT REMINDER: the diesel engine is started;...
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MACHINE OPERATION FUNCTIONS REMINDER: the diesel engine is started; the machine is in the TRANSPORT position; the turntable and the platform are in the NEUTRAL position; the jib is completely lowered. NOTE: • PERMANENT ORANGE ROTATING BEACON LIGHT option deactivated: the orange rotating beacon light should come on when driving and steering.
WORKING POSITION SPEED REMINDER: the diesel engine is started; the machine is in the TRANSPORT position; the turntable and the platform are in the NEUTRAL position; the jib is slightly raised. REMINDER: TORTOISE speed is selected; the front and rear wheels are aligned. NOTE: •...
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DRIVING ON A SLOPE AND TILT ALARM REMINDER: the diesel engine is started; the machine is in the TRANSPORT position; the turntable and the platform are in the NEUTRAL position; the jib is slightly raised. REMINDER: TORTOISE speed is selected; the front and rear wheels are aligned. TEST No 1 - Select a slope between 20% (11.3°) and 30% (16.7°).
CHECK Secondary protection system SPS (OPTION) IMPORTANT Select a test area on a firm, level surface that is free of any obstacles. Identify and shut the machine down if a malfunction is detected. FIRST VERSION "SAFEMANSYSTEM" - Switch on the machine. Result: •...
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- Check the condition of the safety cable SPS ; if there is any doubt about its condition, have it replaced by an approved professional from the Manitou network - Extend the telescope for 5 seconds - Turn the platform to the right or left, at the same time pushing the safety cable...
Never smoke or approach with a flame during this check. If there is doubt about the condition of the injection pipes, fuel hoses and hose clamps, have them replaced by an authorized professional from the Manitou network. - Open the right-hand turntable cover...
If there is doubt about the condition of the hoses and hose clamps for the coolant and air radiators, it is essential to have them replaced by an authorized professional from the Manitou network. - Remove the rear chassis cover...
Clean the exterior air filter cartridge more often when the machine is operating in a dusty environment. If there is doubt about its condition, have it replaced by an approved professional from the Manitou network. Never use the machine with a damaged air filter unit. If there is doubt about its condition, have it replaced by an approved professional from the Manitou network.
LUBRICATE Steering pivots IMPORTANT Lubricate the axles more often when the machine is operating in a dusty environment. - Remove the caps from the lubrication connectors on the steering pivots, on the right and left-hand sides - Inject the lubricant into the lubrication connectors, LUBRICANTS AND FUEL - Refit the caps of the lubrication connectors RESET...
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Ü 250H - PERIODIC MAINTENANCE - EVERY 250 HOURS OF SERVICE OR 6 MONTHS ALSO PERFORM THE DAILY MAINTENANCE. CHECK Injection pipes, fuel hoses and the hose clamps 50H: MONTHLY MAINTENANCE OR EVERY 50 HOURS OF SERVICE. CHECK Wheel nut tightening 50H: MONTHLY MAINTENANCE OR EVERY 50 HOURS OF SERVICE.
CHECK Wheel motor seal CHECK Tightening of wheel motor fixing screws IMPORTANT Not observing this instruction may cause failure of the fixing screws and damage to the wheel motors. NOTE: check the wheel motors one by one. - Remove a wheel, OCCASIONAL MAINTENANCE: REPLACE WHEELS - Check the wheel motor for leaks - If a leak is detected:...
CHECK Braking REMINDER: the diesel engine is started; the machine is in the TRANSPORT position; the turntable and the platform are in the NEUTRAL position; the jib is completely lowered. PLACING IN FREEWHEEL MODE - Perform the freewheel and brake function restoration procedure, OCCASIONAL OPERATION: WINCH THE MACHINE STOPPING DISTANCE ON LEVEL GROUND - Place a uniformly distributed load in the platform:...
CHECK Turntable rotation motor oil level - Open the left-hand turntable cover - Check no oil is leaking from the turntable rotation motor - Remove the filler plug - Clean the dipstick on the filler cap with a clean cloth and put it back in place - Remove the filler plug;...
CLEAN Fuel filter cartridge IMPORTANT Never smoke or approach with a flame when the fuel filter cartridge is being cleaned. The diesel engine must be switched off and cold. Risk of fuel spatter (pressurized circuit). Never use the machine without the fuel filter cartridge or if it is damaged. If there is doubt about its condition, 500H: REPLACE: fuel filter cartridge.
LUBRICATE Shafts, hubs and cylinder rings IMPORTANT Always secure the raised arms using a suitable lifting device. - Start the diesel engine - Perform the appropriate movements of the main/secondary arm, the jib and the platform/jib tilting to access the various lubricators;...
LUBRICATE Telescope IMPORTANT Lubricate the telescope more often when the machine is operating in a dusty environment. - Start the diesel engine - Raise the jib slightly - Fully extend the telescope NOTE: ensure that the platform does not hit the ground; raise the jib again if necessary. - Check the sliding surfaces of the pads: •...
Ü 500H - PERIODIC MAINTENANCE - EVERY 500 HOURS OF SERVICE OR 1 YEAR ALSO PERFORM THE DAILY SERVICE AND THE PERIODIC SERVICE AT 250 HOURS OF SERVICE. CHECK Tightening of the platform fixing screws IMPORTANT Failure to follow this instruction may result in the platform falling. - Check the tightening torques of all the fixing screws •...
CHECK Telescope setting IMPORTANT It is recommended that the telescope wedging is adjusted if the clearances are higher than the maximum values, REPAIR MANUAL. - Check the tightening torques of all the nuts • 69 N.m ±6.9 N.m - Start the diesel engine - Raise the jib slightly - Extend the telescope for 1 second - Check the clearances between the pads and the telescope:...
CHECK Tightening of the fixing screws for the crown gear IMPORTANT Failure to follow this instruction may result in the machine tipping over. Always secure the raised secondary arm using a suitable lifting device. - Open the right-hand turntable cover - Locate the drill hole - Open the left-hand turntable cover - Locate the drill hole...
CHECK Counterweight fixing screw tightening IMPORTANT Failure to follow this instruction may result in the machine tipping over. Always secure the raised secondary arm using a suitable lifting device. REMINDER: the right and left turntable covers are open. - Check the tightening torques of all the fixing screws •...
REPLACE Fuel filter cartridge (pre-filter) IMPORTANT Never smoke or approach with a flame when the fuel pre-filter is being replaced. REMINDER: the left and right turntable covers are open; the right chassis cover is open; the left, front and rear chassis covers have been removed. - Locate the fuel filter cartridge (pre-filter) and put a drain pan underneath - Replace the fuel filter cartridge (pre-filter),...
REPLACE Diesel engine oil REPLACE Diesel engine oil filter cartridge REMINDER: the left and right turntable covers are open; the right chassis cover is open; the left, front and rear chassis covers have been removed. CHANGE THE OIL - Remove the chassis cover - Start the diesel engine - Allow the diesel engine to run for 5 minutes - Switch the machine off...
REPLACE Exterior air filter cartridge IMPORTANT Never use the machine with a damaged air filter unit. Replace it if there is any doubt about its condition. Never use the machine without the exterior air filter cartridge or if it is damaged. Never use the machine without the interior air filter cartridge or if it is damaged.
REPLACE Turntable rotation motor oil IMPORTANT It is recommended that the oil is slightly warm before being changed. REMINDER: the left and right turntable covers are open; the right chassis cover is open; the left, front and rear chassis covers have been removed. CHANGE THE OIL - Place a drain pan under the drain plug - Remove the drain plug and the filler cap...
REPLACE Hydrostatic transmission filter cartridge IMPORTANT Never use the machine without the hydrostatic transmission filter cartridge or if it is damaged. REMINDER: the left chassis cover has been removed. - Remove the chassis cover - Clean the outside of the hydrostatic transmission filter with a clean cloth - Place a drain pan underneath - Replace the hydrostatic transmission filter cartridge...
Ü 1000H - PERIODIC MAINTENANCE - EVERY 1,000 HOURS OF SERVICE OR 2 YEARS ALSO PERFORM THE DAILY SERVICE AND THE PERIODIC SERVICES AT 250 HOURS AND 500 HOURS OF SERVICE. CLEAN Fuel tank IMPORTANT Never smoke or approach with a flame when the fuel tank is being cleaned. - Open the right-hand turntable cover - Locate the drain plug and put a drain pan underneath...
REPLACE Coolant IMPORTANT Wait until the diesel engine cools if it has been running for a while. Do not remove the radiator cap until the diesel engine is completely cooled. REMINDER: the right chassis cover is open and the rear chassis cover has been removed DRAIN THE COOLANT - Remove the chassis cover - Locate the drain plug...
REPLACE Hydraulic oil CLEAN Filling filter and suction strainers IMPORTANT It is recommended that the oil is slightly warm before being changed. There can be a difference in level of 10 mm to 20 mm between hot and cold oil. It is recommended the level is checked again when the hydraulic oil is hot.
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Ü 2000H - PERIODIC MAINTENANCE - EVERY 2,000 HOURS OF SERVICE OR 4 YEARS ALSO PERFORM THE DAILY SERVICE AND THE PERIODIC SERVICES AT 250 HOURS, 500 HOURS AND 1000 HOURS OF SERVICE. CHECK Coolant and oil radiators * CHECK Water pump and thermostat * CHECK Alternator and starter * CHECK...
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- Always use suitable jack stands to secure the raised machine. IMPORTANT Weight of a wheel = 96 kg NOTE: we recommend the use of the hydraulic jack (MANITOU Part No. 505507) and the safety jack stand (MANITOU Part No. 554772). - Loosen the wheel nuts slightly...
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ENGINE FUSE/RELAY BOX - Open the right-hand chassis cover - Locate the engine fuse/relay box - Remove the cover of the engine fuse/relay box - Replace the appropriate fuse/relay Diesel engine preheat 60 A fuse Ground level control panel 60 A fuse Engine immobiliser system (OPTION) 1 A fuse Engine preheat...
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BLEED Fuel supply circuit IMPORTANT Never smoke or approach with a flame when the fuel supply circuit is being bled. Always bleed the fuel supply circuit when: - The fuel tank has been drained and then filled. - There has been a fuel breakdown and then the fuel tank has been filled. - A component of the fuel supply circuit has been cleaned or replaced.
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Ü OCCASIONAL OPERATIONS WINCH Machine IMPORTANT Towing of the machine is prohibited. The machine must be winched in transport position. Winching the machine in working position is prohibited, 2 - DESCRIPTION: OPERATING THE MACHINE: TRANSPORT/WORKING POSITION. Always use a suitable winch for winching the machine. Before releasing the brakes: - The machine must be on a level surface.
LIFT Machine IMPORTANT The surface of the departure/arrival zone must be closed, level and even. If the departure/arrival zone is a transport vehicle: - The transport vehicle must be parked on a level, firm surface. - The wheels of the transport vehicle must be chocked. Make sure that the lifting slings are solid enough to take the weight of the machine.
- Mark out a wide safety area around the machine. - Start the diesel engine. - Put the machine in transport position. Put the platform in neutral position, OPERATING THE MACHINE: TRANSPORT/ WORKING POSITION. - Fully lower the jib arm. - Ensure that the turntable is locked, 2 - DESCRIPTION: SAFETY COMPONENTS: TURNTABLE LOCKING PIN - Switch off the machine.
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